Brabereq Be-ls5tell 5 Ton Log Splitter Instruction Manual

BRABEREQ BE-LS5TELL 5 Ton Log Splitter

WARNING
Failure to do so may cause serious injury or death. Do not allow anyone to operate this log splitter who has not read this manual. As with all power equipment, a log splitter can be dangerous if assembled or used improperly. Do not operate this log splitter if you have doubts or questions concerning safe operation, Call a local authorized dealer.

This SAFETY SYMBOL identifies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death.

INTENDED USE

NEVER use this log splitter for any purpose other than splitting wood. It is designed for this use only. Any other use can cause serious injury or death.

PROTECTIVE EQUIPMENT

BEFORE operating this log splitter make sure that you wear safety gear such as goggles or safety glasses, steel toes shoes and tight fitting gloves (without loose cuffs or draw strings. Always wear protective hearing device when operating this log splitter. NEVER wear loose clothing or jewelery that can be caught by moving parts of the log splitter. Keep clothing and hair away from all moving parts when operating this log splitter.

SAFETY DECALS

Make sure that all the safety warning decals are in good condition and are readable. Always replace missing or defaced decals contact a local authorized dealer. Make sure all warning decals are in good condition and readable. Always replace missing or defaced decals. Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

SAFETY
The following signal words and meanings are intended to explain the levels of risk associated with this product.

DANGER
Indicates an imminent hazardous situation, which if not avoided, will result in death or serious injury.

WARNING
Indicates a potential hazardous situation, which if not avoided, will result in death or serious injury. To avoid serious personal injury, do not attempt to use this product. If you do not understand the warnings and instructions in the operator’s manual, do not use this product. Call your local authorized dealer for assistance. The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and when needed, wear full face shield and ear plugs. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI 787.1.

CAUTION
Indicates an imminent hazardous situation, which if not avoided, may result in minor or moderate injury. WITHOUT SAFETY ALERT SYMBOL) Indicates a situation that may result in property damage.

SERVICE AND REPAIR
Servicing requires extreme care, knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest authorized service center for repair. When servicing, use only identical replacement parts.

WARNING
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and when needed, wear full face shield and ear plugs. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI 787.1.

ELECTRICAL SAFETY

EXTENSION CORDS

Use only 3-wire extension cords that have 3 prong grounding plugs and 3-pole receptacles that accept the tool’s plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.

Used on 12 gauge- 20 amp circuit

NOTE
AWG = American Wire Gauge. When working with tools outdoors, use an extension cord that is designed for outside use. This indicated by the letters WA on the cord’s jacket. Before using an extension cord, inspect it for loose or exposed wires and cut worn insulation.

WARNING

Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are with a power tool. Failure to do so can result in serious personal injury.
Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.

ELECTRICAL CONNECTION

This tool is powered by a precision built electric motor. It should be connected to a power supply that is 115 volts, 60 Hz, AC only (normal household current. Do not operate this tool on direct current (DC). A substantial voltage drop will cause loss of power and motor will overheat. If the product does not operate when plugged into an outlet. Double check the power supply.

SPEED & WIRING

The speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.

GROUNDING INSTRUCTIONS

In the event of malfunctions or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. The tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided. If it will not fit the outlet, have the power outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

LOG SPLITTER OVERVIEW

GENERAL SAFETY

• Failure to follow these instructions may result in serious injury or death.
• ALWAYS read the operator’s manual before operation.
• NEVER allow children to operate this log splitter.
• NEVER allow adults lacking proper instruction and understanding to operate this log splitter.
• KEEP all people and pets a minimum of 25 feet away from your work area when operating this log splitter.
• Only the operator is to be near the log splitter during use.
• ALWAYS wear safety glasses.
• NEVER use in an explosive atmosphere.
• GUARD against electrical shock by preventing body contact with grounded surfaces.
  • For examples pipes, radiators, ranges, refrigerators enclosures.
• KEEP guards in place and in good working order.
• USE the proper extension cord. Make sure your extension cord is in good condition.
• NEVER operate the log splitter when under the influence of alcohol, drugs or medication.
• NEVER allow a person who is tired or otherwise not alert to operate the log splitter.
• USE only an electrical circuit having adequate capacity as recommended by the log splitter manufacturer.
• BLOWING a fuse or tripping a circuit breaker is usually a warning that you are overloading the machine or have too many devices taking power from the circuit, or both.
• DO NOT install a higher capacity fuse.

WORK AREA

• NEVER operate the log splitter on slippery, wet, muddy or icy ground.
• ONLY operate your log splitter on level ground.
• Operating on a slope could cause the log splitter to toll over or logs to fall off.
• NEVER attempt to move your log splitter over hilly or uneven terrain.
• ALWAYS block the wheels to prevent movement of the log splitter while in operation.
• NEVER leave tools of pieces of wood on the tool while it is in operation.
• ONLY operate your log splitter in daylight or under good artificial light.
• ALWAYS keep work area clean.
• Remove the split wood around your log splitter immediately so that you don’t stumble over it.

OPERATION ZONE

ONLY operate the log splitter from the operator zone as shown in diagram. The operator has the safest and most efficient access to the control valve and the beam is in this location. Failure to operate the log splitter in this position can result in serious injury or death.

SAFETY INFORMATION

• KNOW how to stop the log splitter and disengage the controls before operating it.
• NEVER place hands or feet between the log and splitting wedge during forward or reverse stroke.
• Serious injury or death could result.
• NEVER straddle or stop over the log splitter during operation.
• NEVER reach or bend over the log splitter to pick up a log.
• NEVER try to split two logs on top of each other.
• NEVER try to cross split a log.
• NEVER attempt to load your log splitter when the ram or wedge is in motion.
• ALWAYS use your hand to operate the control lever on the valve.
• NEVER use foot, a rope or any extension device.
• NEVER move the log splitter while the motor is running.
• Shut off the motor even if you are leaving the log splitter for a short period of time.

MAINTENANCE SAFETY

• NEVER operate your log splitter when it is in poor mechanical condition or in need of repair.
• Periodically check that all nuts, bolts, screws, hydraulic fittings and hose clamps are tight.
• NEVER alter your log splitter in any manner under any circumstances.
• Such alterations may cause your log splitter to be unsafe and will void the warranty.
• ALWAYS unplug from the power source while repairing or adjusting the splitter.
• Perform all recommended maintenance procedures before using your log splitter.
• Replace all damaged or worn parts immediately.
• NEVER tamper with the motor to run it at excessive speeds.
• The maximum motor speed is present by the manufacturer and is within safety limits.
• ALWAYS check the level og hydraulic oil before operation.
• ALL replacement parts must meet the manufacturer’s specifications.

HYDRAULIC SAFETY

• The hydraulic system of your log splitter requires careful inspection along with the mechanical parts.
• sure to replace frayed, kinked, cracked or otherwise damaged hydraulic hoses or hydraulic components.
• NEVER check for leaks of hydraulic fluids with your hand.
• Fluid escaping from a small hole can be almost invisible.
• Escaping fluid under pressure can have sufficient force to penetrate skin causing serious personal injury or even death.
• Leaks can be detected by passing a piece of cardboard over the suspected leak and looking for discoloration.
• ALWAYS seek professional medical attention immediately if injured by escaping hydraulic fluid.
• Serious infection or reaction can develop if proper medical treatment is not administered immediately.
• ALWAYS be sure to relieve all pressure by shutting off the motor and moving the control handle back to stop position.
• NEVER remove the vent plug from hydraulic tank or reservoir while the log splitter is running.
• NEVER adjust the hydraulic valve.
• The pressure relief valve on your log splitter is preset at the factory.
• Only a qualified service technician should perform this adjustment.

FIRE PREVENTION

• NEVER operate your log splitter near a flame or spark. Hydraulic oil is flammable and can explode.
• NEVER smoke while operating or refueling your log splitter. Gas fumes can easily explode.
• ALWAYS take a Class B fire extinguisher with you when operating this log splitter in dry areas as a precautionary measure against possible flying sparks.

UNPACKING & ASSEMBLY

This product has been shipped pre assemble.

• Carefully remove the log splitter and all accessories from the box.
• Make sure that all items listed in the packing list are included.
• Inspect the tool carefully to make sure no breakage or damage occured during shipping.
• Do not discard packing materials until you have carefully inspected and satisfactory operated the tool.
• Screw the control handle lever into handle bracket before operation.

WARNING
If any parts are damaged or missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury. Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such-alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. Do not connect to power supply until assembly. Failure to comply could result in accidental starting and possible serious personal injury. If any parts are damaged or missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury. Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such-alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. Do not connect to power supply until assembly. Failure to comply could result in accidental starting and possible serious personal injury.

BEFORE USING THE LOG SPLITTER

• Always block the wheels to prevent movement of the log splitter while in operation.
• Clear the work area.
• Check that all nuts, bolts and hydraulic fittings are tight to be sure the equipment is in a safe working condition.
• Make sure your outlet type, voltage and frequency match the data stated on the serial number label.
• Check that the switch, power cable and plug are not damaged no cracks, etc to prevent the risk of electric shock or short circuit.
• Wear non-slip safety shoes, safety glasses, safety goggles, protective hair covering and suitable work clothing. Never wear jewelry and other loose clothing.

Loosen the hydraulic vent plug to release any trapped air that may have accumulated during shipping. Operate the log splitter for several cycles to repel the air. Do not move the splitter while the vent plug is loosened as the hydraulic fluid could spill out. Air must flow in and out of th oil tank during operation to prevent the seals in the hydraulic system from rupturing. Refer to the oil tag for further details.

NOTE
Failure to loosen the hydraulic vent prior to operation of this product may cause abnormal splitting or the seals in the hydraulic system to blow out. Blown seals could cause permanent damage to the log splitter.

Log prepration

Logs should be cut with square ends. Never split logs larger than 10in. in diameter or 20-1/2 in. long. Uneven logs (e.g. knotted, curved, etc.) should not be used. Oil the wedge & upper side of the machine body. This will allow the log to move smoothly on the surface.

Always check the oil level before you start the log splitter.

To check the oil level

• Unplug the log splitter and screw off the control handle lever.
• Using the lift handle, stand the log splitter on the wheels end, with a block under position shield.
• Do not stand on the control handle, which will damage the valve core.
• Using a 6mm hex key, remove the oil drain bolt.
• Wipe the dipstick, clean and then reinsert it back into the oil tanks.
• Remove the dipstick and check to see if the oil level is between the first and second groove on the dipstick.
• If there is not enough oil in the oil tank, add oil until the proper level is reached.
• If there is the proper amount of oil in the oil tank, wipe the dipstick clean and then re-place it in the oil tank and tighten the oil drain bolt securely.

NOTE
Replacing Hydraulic Oil” in the maintenance section for recommended oil type.

1. Plug the unit into a 3 prong outlet.
2. Press the power button to turn the log splitter on.
3. Place the log firmly against one of the wedges.
4. Move the control handle down to split the log.
5. Release the handle to retract the ram automatically and begin loading the next log.
6. When the machine is no longer in use, switch it off and unplug the power cable.

NOTES

• Ensure that the horizontal distance between the splitter and outlet is more than 5 feet.
• Load each log by grasping the rounded sides of the log only.
• Only allow responsible adults who have read and understand the manual to operate this machine.
• Be familiar with all controls and proper operation.
• Know how to stop the machine quickly in the event of an emergency.
• Do not operate the machine while under the influence of alcohol, drugs or medications.
• Only a single operator is allowed to load and operate this log splitter.
• Keep bystanders, helpers, pets and children a sufficient distance, at least 25 feet from the machine.
• Only use your hands to operate the control handle and switch.
• Arms, feet, knees, rope, heavy objects and extension device are not allowed.
• Never out any part of your body between the extending ram and the wedge.
• Don’t stop over the log splitter when the motor is running.
• Always split log along its grain.
• If it is cut against the grain, there is potential for the wood to burst of fly out resulting in injury.
• Don’t force the tool. It is already designed to operate at its maximum speed and tonnage.
• If you experienced problems splitting especially hard wood, do not continue to push on the control handle for more than 3 seconds.
• Release the control handle at once to avoid damage.
• If the motor stops, turn off the motor and then turn it back on again to continue operation.
• If the log is clipped or jammed on the wedge, release the control handle and unplug the power cable immediately.
• Gently knock off the log with a hammer or mallet (not with your hands).
• Never attempt to split more than one log at a time unless the ram has fully extended and a second log is needed to complete the separation of the first log.
• Never attempt to split one log on top of another. ‘
• Regularly clear the split wood to keep the work area clear of debris.
• Periodically check that all nuts, bolts, screws, hyrdaulic fittings and hose clamps are tightened.
• Never operate your splitter on wet, muddy or icy surfaces.
• Safe footing is essential in preventing accidents.
• Never leave the machine unattended while the motor is running.
• Never use this machine in a damp or rainy environment.
• Only operate the log splitter when there is sufficient lighting.
• Never tamper with the motor to run it at excessive speeds. The maximum motor speed is present by the manufacturer and is within safety limits.
• Switch off and unplug the power cable if the machine malfunctions.
• For example: if the machine makes loud noises and the ram is running erratically, there is a strong possibility that there is excessive air in the hydraulic lines or there is a shortage of hydraulic oil in the tank.
• Do not pull on the power supply cable to unplug the machine.

SPLITTING LOGS

Always place logs lengthwise on the work table and resting firmly on the side supports with one end against the wedge. Place logs flat and in the direction of the grain. Never angle the log to split or place the log crosswise on the splitter. Never split more than one log at a time. Place log lengthwise and lying flat on the work table.  Both ends of the log should be cut as square as possible to help prevent the log from riding out of the splitter during operation.  Do not split logs greater than 20.5 inches in length.

NOTE
If the log is small, place it against the wedge before starting the splitter.

TRANSPORTATION

• This machine can fit in most vehicles for transportation.
• Ensure that the splitter is properly secured before the vehicle is in motion.
• Ensure vent plug is tightened and that all hydraulic fittings are tight to avoid leaking oil.

NOTE

• Never move this machine while the motor is running.
• Be extra cautious when moving this machine on rugged and rough terrain.
• Store the machine upright so and ensure that is cannot be tipped over during transport.
• Never allow anyone to ride on the machine while transporting.

STORAGE

• Store this unit switched off and unplugged.
• Allow machine to cool 5 minutes after every use before storing.
• Protect power supply cable from heat, sunshine, aggressive liquids and sharp edges.
• Store unit in a clean, dry area.
• Do not store in unprotected area outdoors.
• Never place near corrosive materials or in a damp environment.
• Do not allow children near the splitter.

WARNING
Never keep pressure on the wood by trying to force the log splitter for more than seconds. After five seconds, the oil will heat up and could damage the tool.

MAINTENANCE

WARNING
When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at an Authorized Service Center.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean wipes to remove dirt, dust, lubricant, grease etc.

SHARPENING THE WEDGE

After using the log splitter for some time, it may be neccessary to sharpen the wedge. Using a fine-toothed file, smooth any burrs or crushed areas along the cutting edge.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit uner normal operating conditions. Therefore, no further lubrication is required on the bearings.

REPLACING HYDRAULIC OIL

The hydraulic oil in the log splitter should be changed every 100 hours of use.

1. Unplug the log splitter
2. Position the log splitter so that the oil drain bolt is positioned lower than the opposite side of the machine.
3. Ensure that the log splitter is tilted to an angle of at least 30 degrees.
4. The log splitter should be placed securely.
5. Using a 6mm hex key, remove the oil drain bolt and disconnect of no less than four liter capacity.
6. Once the oil has drained from the oil tank, turn the log splitter on the end with the wheels.
7. Refill the oil tank with fresh hydraulic oil 3.8 liters or 4 quarts.
8. Place the cleaned dipstick into the oil tank.
9. Remove and check the oil level.
10. Level down the log splitter, start the motor and cycle the ram several times to remove excess air from the reservoir.

NOTE
The oil level should be between the two grooves around the bottom of the dipstick.

• Use AW32 hydraulic fluid.
• Replace oil drain bolt.
• Tighten securely.
• Dispose old oil at an oil recycling center.

Drain Oil from Reservoir

Note Acceptable Oil Fill Level

Place Log Splitter In Vertical Position

Refill Oil to Desired Level

TROUBLE SHOOTING GUIDE

EXPLODED VIEW & PARTS LIST

PACKING LIST

Log Splitter

Owner’s Manual

Control handle

Hex Key