Mbj Wbl-0410 High Power Wide Barlights Owner's Manual (+ PDF)

Contents hide

1 WBL-0410 High Power Wide Barlights

2 Product Information: High Power LED Light

2.1 Specifications

2.2 Safety Notes

2.3 Product Usage Instructions

2.4 Documents / Resources

2.4.1 References

WBL-0410 High Power Wide Barlights

Product Information: High Power LED Light

The High Power LED Light is a lighting device equipped with M4
threaded holes at each end for fixing the lighting to a specified
position. It also has M2.5 threaded holes on the two long sides to
mount the foil and filter holder set. The spot variant of the light
has 1x M8 and 3x M4 threaded holes at one side to fix the lighting
to a specified position, and additional heat transfer measures are
recommended for ensuring a long operational lifetime of the light.
The light is available in different sizes and LED color options. It
comes with an M12x1 connector with five pins for electrical
connection.

Specifications

Operating temperature: 30% to 70%
Certifications: CE, RoHS
Degree of protection: IP54 or IP67 (with a connected
cable)
Humidity: 30% to 70%

Safety Notes

Before using the High Power LED Light, read the warning and
application instructions carefully and completely.

The device is designed for indoor use only.

Product Usage Instructions

Fix the lighting to a specified position using the M4 threaded
holes at each end or the M2.5 threaded holes on the two long
sides.
For the spot variant of the light, use the 1x M8 and 3x M4
threaded holes at one side to fix the lighting to a specified
position. Ensure additional heat transfer measures are in place for
ensuring a long operational lifetime of the light.
Connect the High Power LED Light to a power source using an
M12x1 connector with five pins. Use the MBJ lighting cable for the
connection, with a maximum length of 10m.
For electrical connection, use the following pin
configuration:

Pin 1 (brown): 24 VDC LED (+) Standard (-s)
Pin 2 (white): Dim LED (+) Direct (-x) (High resistance current
sink with 0.2 mA for 5 V and 1 mA for 24 V)
Pin 3 (blue): Trigger LED (-) (Active high input signal with
5…24 V=ON and 0…1 V=OFF, high resistance current sink with 0.2
mA for 5 V and 5 mA for 24 V)
Pin 4 (black): Ground LED (-)
Pin 5 (green-yellow): Not used

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Mechanical Integration
The light is equipped with M4 threaded holes at each end. It can be used to fix the lighting to the specified position. In addition M2.5 threaded holes are provided at the two long sides to mount the foil and filter holder set. Spot: The spot is equipped with 1x M8 and 3x M4 threaded holes at one side to fix the lighting to a specified position. To ensure a long operational live time of the light additional heat transfer measures at the mounting positions are highly recommended.
Example: Model High Power WBL-0420
More 2D and 3D drawings can be found online: www.mbj-imaging.com

Specification Operating temperature
Certifications Degree of protection
Humidity

High Power Series 10°C to 30°C / 45°C1)
CE, RoHS IP54 or IP672) 30 % to 70 %

1) Max. of 30°C is recommended for steady light operation w/o additional heat transfer measurements, for max. 45°C a thermal connection is mandatory. Max. of 45°C is also permissible for flash light operation with a max. 10 % duty cycle.
2) MBJ LED lights are protected against the ingress of solids and water in accordance with the selected protection class and applicable standards. Permanent protection against liquids containing solvents, such as cleaning agents, machine emulsions or other lubricants, cannot be guaranteed. IP is only valid with a connected cable (MBJ cable recommended). High Power Spotlights are not available as IP67.

Safety Notes
Before working with this unit, read the warning and application instructions carefully and completely before operating the device.

1. The device is designed for indoor use only.
2. Light Due to the risk of flash burn of the eyes it is not recommended to look directly into the light source. The lighting must be switched off before installation and/or maintenance. The device must not be used when a failure may cause a personal injury.
3. Heat In case of insufficient heat dissipation or when running the light in flash mode with a too high duty cycle, the surface temperature may exceed 60 °C. Keep off flammable materials at any time.
4. Electricity The housing is electrically isolated from the ground of the power supply. Exceeding the permissible input voltage Uin or ULED(+) can lead to the destruction of the device or to a significant shortening of the lifetime of the LEDs in the device.
5. Usage Please prevent mechanical stress to the light surface during operation. This will lead to an inhomogeneous light emission.
6. Cleaning The light emission surface has to be cleaned with a standard glass cleaner and a soft cleaning cloth. Do not use other material for cleaning as it will damage the device.

03200.07 Manual MBJ High Power HP-Series, März 2023

MBJ Imaging GmbH

Jochim-Klindt-Straße 7

+49 4102 778 90 – 31

22926 Ahrensburg, Germany

[email protected]

www.mbj-imaging.com

Operating Manual Technical Data
High Power Series
Optional:

Model Sizes in Series

The light is available in the following sizes 1)

High Power WBL-0410

High Power SRL-10

High Power SL-Narrow

High Power WBL-0420

High Power SRL-12

High Power SL-Wide

High Power WBL-0430

1) Size definition: High Power WBL-0420 refers to a wide bar with a light field of 45 mm x 200 mm, High Power SRL-12 refers to a ring light with a outside light field diameter of 121 mm, Narrow/Wide refers to the light beam opening angle.

Possible LED Colors

LED

Abbr.1)

Peak Wavelength2)

White

-WT

5000 K, min. CRI70

Red

-RD

near 634 nm

Infrared

-IR

near 850 nm

1) Color option will be added to the model name after the size information. High Power WBL-0420-RD refers to a backlight with 634 nm red light.
2) This is an approximated value. The exact value also depends on LED temperature and LED current.

Electrical Connection
The lighting is equipped with an 5 pin M12x1 connector.

Color 1)

Standard (-s)

Direct (-x) 2)

brown

24 VDC

LED (+)

white

Dim

LED (+)

blue

Trigger

LED (-)

black

Ground

LED (-)

green- yellow

not used

1) Wire color of MBJ lighting cable 2) Connection to 24 VDC without external LED controller may destroy the unit

Additional Information:
Pin 3 (Trigger) is an `active high’ input signal with 5…24 V=ON and 0…1 V=OFF, it is a high resistance current sink with 0.2 mA for 5 V and 5 mA for 24 V Pin 2 (DIM) is used as brightness control and operation mode switch, it is a high resistance current sink with 0.2 mA for 5 V and 1 mA for 24 V.

For the connection it is recommended to use the MBJ lighting cable with a maximum length of 10 m.

Integrated Controller (-s)
Supported operation modes with the integrated LED controller

Pin 2 (Dim)

Operation mode

2 4 V

steady light 1)

1…10 V

steady light with brightness control 2)

24 V

triggered light

GND

triggered flash light with max. 20 ms and

up-to 100 % more light intensity 3)

1) Pin 3 (Trigger) needs permanent 24 V to activate steady light mode. 2) PWM with 3.8 kHz clock is used, recommended minimal camera exposure is 5 ms. 3) Latency between trigger and LED light ON is about 20…30 µs, the maximum recom-
mended clock speed is 1 kHz, the maximum recommended duty cycle is 25 % and the minimum recommended flash time is 100 µs.

Application Samples for (-s) controller

Steady light
24 VDC

1 Power

2 Dim

MBJ

LED light 3 Trigger

4 GND

Steady light with brightness control

24 VDC 24 VDC

10k

1 Power

2 Dim

MBJ

10k

LED light 3 Trigger

4 GND

Specification

HP WBL-0410 / HP WBL-0410-IP

HP WBL-0420 / HP WBL-0420-IP

HP WBL-0430 / HP WBL-0430-IP

HP SRL-10 / HP SRL-10-IP

HP SRL-12 / HP SRL-12-IP

HP SL-Narrow

HP SL-Wide

Optical parameter

Luminous area (AxB) or (ID – OD) 45 mm x 100 mm 45 mm x 200 mm 45 mm x 300 mm 67 mm – 101 mm 87 mm – 121 mm

Beam Angle FWHM

13°

26°

Light emission

Rectangular or ring shaped light field with direct fired LED and 20° focussing beam

Spotlight with direct light emission and different beam angles

Recommended use

Commonly used as incident light for long distance objects, e.g. for barcode reading at narrow spaces

Used in various applications for bright field with long distance or small FOV size

Recommended light working distance 100 mm – 700 mm 100 mm – 900 mm 150 mm – 1000 mm 250 mm – 700 mm 250 mm – 750 mm 100 mm – 700 mm 50 mm – 500 mm

Luminous Flux of white LEDs 1)

1690 lm

3390 lm

5080 lm

1690 lm

2260 lm

818 lm

Radiant Power of red LEDs 1)

590 mW

1180 mW

1760 mW

590 mW

780 mW

348 mW

360 mW

Radiant Power of IR LEDs 1)

2810 mW

5630 mW

8440 mW

2810 mW

3750 mW

2532 mW

2622 mW

Electrical parameter

Available interfaces

-s with integrated LED Controller and 4 operation modes; -x with direct LED access (external LED control is required)

Uin for -s Version

24 VDC +/- 5 %

ULed(+) range for -x version 2)

WT: 17 … 20 VDC; RD: 12 … 15 VDC; IR: 9 … 12 VDC

WT: 12.0… 13.5 VDC; RD: 9.5 … 11 VDC; IR: 12..13.5 VDC

Typical Power (-s version)

Steady light operation (white / red / IR)3) 11 W / 8 W / 6 W

23 W / 16 W / 12 W 32 W / 26 W / 18 W

11 W / 8 W / 6 W

16 W / 12 W / 9 W

9W / 6W / 9W

During ON time at flashed light operation 4)

25 W

49 W

74 W

30 W

44 W

20 W

Recommended LED current (-x version)

Steady light (100 % duty cycle)

600 mA (900 mA for IR)

1200 mA (1800 mA for IR)

1800 mA (2000 mA for IR)

600 mA (900 mA for IR)

900 mA (1200 mA for IR)

600 mA (600 mA for IR)

Flash light (50 % duty cycle, < 500 ms pulse)

1200 mA (1350 mA for IR)

2400 mA (2700 mA for IR)

3600 mA 4050 mA for IR)

1200 mA (1350 mA for IR)

1800 mA (1800 mA for IR)

900 mA (900 mA for IR)

Flash light (25 % duty cycle, < 50 ms pulse)

1800 mA (2025 mA for IR)

3600 mA (4050 mA for IR)

5400 mA (6075 mA for IR)

1800 mA (2025 mA for IR)

2700 mA (2700 mA for IR)

1200 mA (1200 mA for IR)

Flash light (10 % duty cycle, < 5 ms pulse)

2400 mA (2700 mA for IR)

4800 mA (5400 mA for IR)

7200 mA (8100 mA for IR)

2400 mA (2700 mA for IR)

3600 mA (3600 mA for IR)

1500 mA (1500 mA for IR)

General parameter

Dimension (H x W x D) 54 mm x 110 mm x 23 mm

54 mm x 210 mm x 23 mm

54 mm x 310 mm x 23 mm

110 mm x 121 mm 130 mm x 141 mm

x 14 mm

56 mm x 46 mm x 46 mm

Weight

250 g

450 g

650 g

225 g

350 g

200 g

Material

Anodized aluminum housing with PMMA light cover

Connector

M12x1 socket, 5 pin, male (pinning details on the next page)

Accessories

For cable, foil holder brackets, light manipulation foils and external LED controller: please check www.mbj-imaging.com

1) Values are approximate with a +/- 7 % tolerance 2) Lower voltage value refers to steady light, higher voltage value refers to flash light, please see max. allowed current in the rows below. 3) Power for Blue / Yellow is comparable to White, Power for Green is approx. 1,2 times higher 4) Triggered flash light with max. 20 ms and up to 100 % more light intensity, calculated for White.

Triggered light with NPN sinking output (inverted strobe signal, open collector)
24 VDC

2k2

from Camera/ PLC etc

10 mA

1 Power

2 Dim

MBJ

3 Trigger LED light

4 GND

Flashed light with PNP sourcing

24 VDC from Camera/ PLC etc

24 VDC