Huawei Ups2000-g-6krtll Highly Efficient Power Protection Solution User Guide

Huawei Ups2000-g-6krtll Highly Efficient Power Protection Solution User Guide

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HUAWEI UPS2000-G-6KRTLL Highly Efficient Power Protection Solution

HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-product

Overview

UPS ModelRepresented ByWeightDimensions (H x W x D)
UPS2000-G-6KRTLL6 kVA15 kg131 mm x 438 mm x 480 mm

HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-1

  1. LCD
  2. MBS port
  3. BMS ports
  4. RS232 communications port
  5. RS485 communications ports (connect to northbound devices)
  6. USB port
  7. AC input and output terminals (behind the cover)
  8. Battery input terminal (behind the cover)
  9. Parallel current equalization ports
  10. EPO port
  11. Parallel communications ports
  12. Battery PE terminal

NOTE
The RS485 ports support only the Modbus RTU protocol. For details, see the Modbus development guide and Modbus user manual

Installing a UPS

NOTICE

  1. Carefully read the UPS2000-G-6KRTLL User Manual prior to installation to get familiar with product information and safety precautions.
  2. Use fully insulated tools during installation and operation.
  3. Only engineers certified by the manufacturer or its agent are allowed to install, commission, and maintain the UPS. Otherwise, personal injury or equipment damage may occur, and the UPS faults caused are beyond the warranty scope of Huawei.

Scenario Rack-Mounting the UPS2000-G

  1. Reserve a space of 1 U in the middle of four batteries for routing battery power cables.
  2. Reserve a space of 5 cm between the battery communications port and the cabinet for installing a communications cable.
  3. Reserve a space of 44 mm between the battery edge and the rack edge for installing battery power cables.
  4. In rack-mounted installation scenarios, the front panels of the UPS and lithium batteries are not on the same plane.
  5. The guide rails for the UPS2000-G-6KRTLL are 592.37 mm to 807.37 mm long, 30 mm wide, and 87 mm high. The guide rails are scalable and support Huawei M-shaped cabinets.
    1. Install mounting brackets on UPSHUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-2
    2. Install devices from bottom to top, as shown in the HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-3

Installing Cables

WARNING

  • Connect UPS AC input and output power cables in the same phase sequence. Connect battery terminals correctly.
  • Before connecting cables to the UPS, ensure that the input, output, and battery circuit breakers are OFF to prevent operations with power applied.
Installing Power Cables

Scenario 1 Installing Cables for a Single UPS

  1. Install AC input and output power cables.
    Wiring TerminalInput (AC INPUT)Output (AC OUTPUT)
    External Circuit Breaker32 A
    Earth Leakage Circuit Breaker100 mA
    Cable Cross-sectional Area6 mm²
    Terminal TypeOT-6 mm2-M5 terminal
    Torque for Tightening Bolts2 N·m

    HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-4

  2. Install battery cables.

NOTE

  1. The UPS2000-G-6KRTLL needs to connect to external lithium batteries ESM-48100B1 or ESM-48150B1. Each UPS supports a maximum of 16 batteries connected in parallel. This document uses four lithium batteries connected in parallel as an example.
  2. When lithium batteries are connected, it is recommended that a DC circuit breaker (150 A 80 V DC circuit breaker for the 6 kVA UPS) be installed between the lithium batteries and the UPS.
  3. Before connecting cables to the UPS, ensure that the battery circuit breakers are OFF to prevent operations with power applied.
  4. If the UPS shares a battery string, the PE bar and battery busbar are configured.

Recommended power cable specifications

Wiring TerminalBattery (BATT. 48VDC)
External Circuit Breaker125 A (type D)
Cable Cross-sectional Area25 mm²
Terminal TypeOT-25 mm2-M8 terminal
Torque for Tightening Bolts7 N·m

Installing the battery PE cable

HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-5

Installing battery cables (rack-mounted, front view)

HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-6

Installing battery cables (rack-mounted, rear view)

HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-7

NOTE
Busbar mounting hole dimensions (unit: mm)

HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-8

Install battery communications cables.

NOTICE
Install a build-out resistor at the COM_OUT port on the last lithium battery

HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-9

Scenario 2 Installing Cables for Parallel UPSs

  • Before parallel running, ensure that all output circuit breakers for each UPS are ON. Otherwise, a UPS fault (error code #72) will occur.
  • Batteries must be connected for parallel running.
  1. Install AC input and output power cables
    NOTE
    Two UPSs connected in parallel are used as an exampleHUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-10
  2. Install battery cables.
    Installing the battery PE cableHUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-11(1) Ground bar Installing battery cables (rack-mounted, front view)HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-12(1) Busbar Installing battery cables (rack-mounted, rear view)HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-13
  3. Install battery communications cables.
    NOTICE
    Install a build-out resistor at the COM_OUT port on the last lithium batteryHUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-14
  4. Install parallel communications cables and parallel current equalization cables. In this example, two UPSs are connected in parallelHUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-15
    1. Parallel current equalization cables
    2. Parallel communications cables
Installing Communications Cables

NOTE

  1. The USB channel supports a serial data communications protocol between the UPS and a PC.
  2. If you connect a DB9 connector to the RS232 port, the UPS can exchange data with the PC over serial communication.
  3. You can use only either USB or RS232.

HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-16

Verifying the Installation

No.ItemExpected Result
1Cable routingCables are routed properly according to engineering requirements.
 

2

 

Cable connection

All cables are connected securely and correctly, and they are free of damage. Bolts are tightened to specified torque using a torque wrench.
3Cable connection to USB, network, and other portsSignal cables to USB, network, and other ports are connected securely and correctly.
4Cable labelsLabels are neatly attached to both ends of each cable, and the information on the labels is concise and legible.
 

5

 

Ground cable connection

The UPS ground cable is securely connected to the equipment room ground bar. Use a multimeter to measure the resistance between the UPS ground cable and the equipment room ground bar. The resistance is less than 0.1 ohm.
6Spacing between cable tiesDistances between cable ties are the same, and no burr exists.
7Operating environmentThe inside and outside of the cabinet are free from conductive dust or other sundries.

Operations

HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-17

Setting Key UPS Parameters

  1. Switch on the external battery circuit breaker (if any).
  2. Switch on the external AC input circuit breaker (if any) of the UPS. The UPS transfers to the standby mode.
  3. Press and hold SELECT for 1s on a non-setting screen to access the login screen for parameter settings. The initial password is 000001. Enter the correct password to enter the UPS setting mode.HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-18
  4. Set the output voltage to 220 V AC or other values based on site requirements. The value can be 220 V AC, 230 V AC (default), or 240 V AC.HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-19
  5. In a parallel system, set the number of parallel UPSs to 2 or other values on each UPS based on site requirements. The value is 1 by default and range from 1 to 4.HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-20
  6. Set the battery capacity to 100 Ah or other values based on site requirements. The value is 100 Ah by default and can range from 50 Ah to 2400 Ah. The value increases by 50 Ah each time you press the SELECT buttonHUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-21
  7. Press ON/MUTE+SELECT to return to the standby screen.

NOTE
For details about parameter settings, see the UPS2000-G-6KRTLL User Manual

Common Settings

HUAWEI-UPS2000-G-6KRTLL-Highly-Efficient-Power-Protection-Solution-fig-22

Starting the Inverter
On the standby screen, press and hold down ON/MUTE for more than 5 seconds. Release the button when you hear a beep tone. If the UPS starts successfully, it enters the normal mode. After you ensure that the UPS runs properly, switch on the AC output circuit breaker on the UPS and start loads
Shutting Down the Inverter
  1. Shut down loads.
  2. Press and hold down OFF/ENTER for more than 5s. Release the button when you hear the buzzer buzzing. The UPS shuts down the inverter and transfers to bypass mode. If mains parameters are inconsistent with bypass parameters, the UPS transfers to standby mode.
  3. Switch off the UPS AC input circuit breaker (on the power distribution cabinet or external switch) and output circuit breaker (if any) based on site requirements.
  4. Switch off the external battery circuit breaker (if any), or disconnect battery power cables (if there is no external battery circuit breaker).

Alarm Handling

Alarm

ID

Alarm

Name

SeverityClearance

Condition

Trigger

Condition

Impact on the

System

Suggestion
01FanMinorThe fanThe fanThe current• Possible cause:
blockedautomaticallblockageworking statusThe fan is
y recoverssignal is atis not affected.blocked.
fromlow levelIfMeasure: Check
blockage.for 15sovertemperaturethe fan and
within 30s.protection isremove
triggered, thesundries.
system may• Possible cause:
transfer toThe fan is faulty.
bypass mode.Measure:
Replace the fan.
02OvertemCriticalFan blocked:FanThe system• Possible cause:
peratureThe highestblocked:shuts down theThe
temperatureThe highestinverter andtemperature is
of internaltemperaturtransfers totoo high.
componentse ofbypass mode.Measure:
is lower thaninternalDecrease the
65°C. Fancomponentambient
not blocked:s exceedstemperature or
The highest80°C forload.
temperature100 ms.• Possible cause:
of internalFan notThe
componentsblocked:temperature
is lower thanThe highestsensor is faulty.
50°C. AftertemperaturMeasure: Send
thee ofthe device to the
temperatureinternalmaintenance
is restored tocomponentcenter.
normal, thes exceeds
alarm can be90°C for
automaticall100 ms.
y cleared for
three times.
After that,
you need to
manually
clear the
alarm.
Alarm

ID

Alarm

Name

SeverityClearance

Condition

Trigger

Condition

Impact on

the System

Suggestion
03HighCriticalThe alarm isThe batteryThe system• Possible cause: The
batteryautomaticallyvoltage isshuts downbattery is faulty.
voltagecleared whengreater thanthe inverterMeasure: Replace
the battery60 V for 3s.and transfersthe battery or
voltage isto bypassdischarge the
lower thanmode.battery to a normal
58 V.voltage.
• Possible cause: The
sampling is faulty
due to
environmental
factors.
Measure: Send the
device to the
maintenance center.
04VeryMinorThe batteryThe batteryThe system• Possible cause: The
lowvoltage isvoltage iscannot supplybattery is faulty.
batteryhigher thanlower thanpower inMeasure: Replace
voltage42 V and the42 V.battery mode.the battery or
mains isIf this alarmcharge the battery
connectedis generatedto a normal voltage.
properly.in battery• Possible cause: The
mode, thesampling is faulty
power outputdue to
will beenvironmental
disconnected.factors.
Measure: Send the
device to the
maintenance center.
05OutputCriticalThe alarmThe outputThe systemPossible cause: The
short-can bevoltage isdisconnectsload or cable is
circuitautomaticallylower thanthe powershort-circuited.
cleared for50 V and theoutput.Measure: Locate
three times.current isand rectify the
After that,higher thanshort-circuit fault.
you need to20 A for
manuallymore than
clear thefive cycles of
alarm ortime.
restart the
device.
06HighCriticalYou need toThe outputThe system• Possible cause:
outputmanuallyvoltageshuts downLoad energy
voltagerectify theexceeds thethe inverterbackfeed occurs.
fault orratedand transfersMeasure: Locate the
power offvoltage byto bypassload and remove it.
and restart20 V for 3s.mode.• Possible cause: The
the device.circuit is faulty.
Measure: Send the
device to the
maintenance center.
Alarm IDAlarm NameSeverityClearance ConditionTrigger ConditionImpact on the SystemSuggestion
07OverloaCriticalYou need toThe outputThe systemPossible cause: The
dmanuallyoverloaddisconnectsload exceeds the UPS
rectify thetimethe powercapacity.
fault orexceedsoutput.Measure: Reduce the
power offtheload.
and restartspecificatio
the device.n.
08HighCriticalWhen theThe busThe system• Possible cause: Power
busbus voltagevoltage isshuts downgrid surge occurs.
voltageis lowergreaterthe inverterMeasure: Improve the
than 360 V,than 450 Vand transferspower grid quality.
the alarmfor 200 msto bypass• Possible cause: The
can beor greatermode.parallel cable is
automaticalthan 470 Vdisconnected when
ly clearedfor 1 ms.UPSs are connected in
for twoparallel.
times. AfterMeasure: Check that
that, youthe parallel cable and
need tocurrent equalization
manuallycable are properly
clear theconnected.
fault or• Possible cause: The
power offcircuit is faulty.
and restartMeasure: Send the
the device.device to the
maintenance center.
09BusCriticalYou need toThe busThe systemPossible cause: The
short-manuallysoft-startcannot startcircuit is faulty.
circuitrectify thetimeinverterMeasure: Send the
fault orexceedsoutput anddevice to the
power off15s.transfers tomaintenance center.
and restartbypass mode.
the device.
12ManualMinorThe open-TheThe systemRestore the open-
bypasscircuitmanualtransfers tocircuit status of the
activatestatus ofbypass portbypass mode.manual bypass port.
dthe manualis short-
bypass iscircuited.
restored.
Alarm IDAlarm NameSeverityClearance ConditionTrigger ConditionImpact on the SystemSuggestion
13PhaseMinorPhaseThe inverter failsThe systemPossible cause:
locklocking isin phase lockingcannot startThe power grid
failuresuccessfulwithin 10s.PFC or enterfrequency is
or thenormalunstable.
bypass ismode.
missing.
17BypassMinorThe bypassThe bypass• The system• Check that the
abnormvoltage orvoltage orcannotbypass
alfrequencyfrequency is outtransfer toconnection is
recovers toof the normalbypass modenormal.
the normalrange.when a• Check that the
range.critical alarmbypass voltage
is generated.and frequency are
• In bypasswithin their
mode, thenormal ranges.
power output
is
disconnected.
18LowMinorThe batteryCommunication isThe batteryPossible cause:
lithiumvoltage ornormal, but thelevel is closeThe battery
batterySOC risesSOC is lower thanto the cutoffcharge level is
levelabove the20%.threshold. Iflow.
alarmCommunication isthere is noMeasure: Charge
threshold.abnormal, andmains input,the battery.
the batterythe system
voltage falls towill shut
47 V DC.down after
working for a
period of
time.
19AbnorMinorThe mains• The mains isThe systemCheck whether
malvoltagedisconnected orcannot workthe mains voltage
mainsinputfails.in normalinput is normal. If
voltagerecovers.• The mains inputmode. If thisthe circuit is
voltage harmonicalarm isfaulty, send the
exceeds 10%generated indevice to the
(square wavenormalmaintenance
input is notmode, thecenter.
supported).system
• The mainstransfers to
frequency changebattery
rate exceeds themode.
phase lock rate
defined in the
specifications (2
Hz/s for a single
UPS and 1 Hz/s
for a parallel
system).
Alarm IDAlarm NameSever ityClearance ConditionTrigger ConditionImpact on the

System

Suggestion
20LithiumMinorThe cell• Charge highThePossible cause: The
batterytemperaturtemperatureinternalambient temperature
highe dropsprotection: Theswitchof the lithium battery
temperabelow themaximum cellcircuit ofis too high. There are
tureprotectiontemperature isthe lithiumabnormal heat sources
protectithreshold.greater thanbattery isaround the lithium
on60°C.disconnectbattery.
• Discharge highed, andMeasure: If the lithium
temperaturethe batterybattery cannot be
protection: Thecannot berecovered due to
maximum cellcharged orprotection against
temperature isdischargedabnormality, contact
greater than.local Huawei
65°C.engineers to rectify
the fault.
21LithiumMinorThe cell• Charge lowThePossible cause: The
batterytemperaturtemperatureinternalambient temperature
lowe risesprotection: Theswitchof the lithium battery
temperaabove theminimum cellcircuit ofis too low. The heater
tureprotectiontemperature isthe lithiumcannot work properly.
protectithreshold.less than 0°C.battery isMeasure: If the lithium
on• Discharge lowdisconnectbattery cannot be
temperatureed, andrecovered due to
protection: Thethe batteryprotection against
minimum cellcannot beabnormality, contact
temperature ischarged orlocal Huawei
less than –20°C.dischargedengineers to rectify
.the fault.
23LithiumMinorThe cell orThe lithiumThePossible cause: The
batterybatterybattery voltage isinternalmains power has
lowstringless than 44 V.switchfailed and not been
voltagevoltageThe minimumcircuit ofrecovered for a long
protectirises abovecell voltage isthe lithiumtime. The cell
ontheless than 2.5 V.battery isconsistency is
protectiondisconnectabnormal. The
threshold.ed, andcapacity attenuation is
the batterytoo fast or the internal
cannot beresistance is too large.
charged orMeasure: If the lithium
dischargedbattery cannot be
.recovered due to
protection against
abnormality, contact
local Huawei
engineers to rectify
the fault.
Alar m IDAlarm NameSeverityClearance ConditionTrigger ConditionImpact on the SystemSuggestion
24LithiumMinorThe batteryDischargeThe internalPossible cause: The
batterydischargecurrent ≥ 0.93switch circuitUPS is overloaded.
overcurcurrenttimes of theof the lithiumThe number of
rentdropscurrent limitbattery isworking batteries is
protectibelow theand Vbus ≤disconnected,insufficient.
onprotection40 V for 15sand theMeasure: Reduce the
threshold.Dischargebatteryload. Add batteries.
current ≥ 0.98cannot be
times of thecharged or
current limitdischarged.
and Vbus <
17 V for 8s
27BatteryMinorThe batteryBatteryThe systemMeasure: Turn off
dischardischargedischarge testtransfers tothe battery discharge
ge esttest isis enabledbattery mode.test mode switch.
functiocomplete.manually.
n
enable
d
28TheMinorSet item 05The batteryThe systemCheck whether the
batterybatterydischargecannot supplymains input is
dischardischargetime reachespower innormal.
ge timetime to 0 orthe presetbattery mode.
reachesrestart thevalue.If this alarm
theinverter.is generated
maximin battery
um.mode, the
power output
will be
disconnected.

Huawei Technologies Co., Ltd.
Huawei Industrial Base, Bantian, Longgang Shenzhen 518129 People’s Republic of China  www.huawei.com

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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