Torque Fitness 5586101-f Tank M4 Installation Guide (+ PDF)

Contents hide

1 5586101-F TANK M4

2 Product Information:

3 Product Usage Instructions:

3.1 Tank Assembly:

3.2 Chain and Belt Adjustment:

3.3 Tank Weight Horn Kit (Optional):

4 Documents / Resources

5586101-F TANK M4

Product Information:
- Product Name: Tank Assembly
- Product Version: XTTM4-PH & XTTM4GT-PH
- Part Number: 5586101-F
- Includes various components such as brake frames, wheels,
  washers, screws, push handles, tank weight horns, spacers, bumpers,
  tank swivel attachment, and rail pull kit.
- Optional accessories include spacer flange, tank bumper kit,
  rail pull kit.
Product Usage Instructions:
Tank Assembly:
Follow the steps below to assemble the tank:
1. Align the groove in the hub with the roll pin in the axle.
  Securely tighten all bolt connections in this step.
2. Note the direction of the tow hook. Loosely tighten bolt
  connections in this step.
3. Securely tighten all bolt connections in this step and the
  previous step.
Chain and Belt Adjustment:
Follow the steps below to adjust the chain and belt:
1. Remove the wheel and handle. Note the feature for a
  wrench.
2. Remove the cover.
3. For chain adjustment:
  1. Loosen four bolts circled in the diagram.
  2. Turn the bolt clockwise to tighten the chain or
    counterclockwise to loosen the chain.
  3. Retighten the four bolts circled in the diagram.
4. For belt adjustment:
  1. To tension the belt, loosen the nut slightly and pull up on the
    tensioner bracket. Retighten the nut securely.
5. Securely reassemble the cover and handle. Note the feature for
  a wrench.
6. Securely reassemble the wheel.
Tank Weight Horn Kit (Optional):
Follow the steps below to install the tank weight horn kit:
1. Loosen and remove bolts, flat washers, and nuts.
2. Loosen the side bolts (4) but do not remove them.
3. Note: Handles have been hidden for assembly clarity.

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VERSION: XTTM4-PH & XTTM4GT-PH

TANK
Assembly Guide

PART #: 5586101-F

ITEM PART NUMBER DESCRIPTION

QTY

5585401

ASSY, TWO BRAKE FRAME

5553001

WHEEL, 12″ DIA X 3.5 WIDE

2011201

WASHER, STEEL 12.7 ID-40 OD-4 THK CLEAR ZINC

2010901

WASHER, LOCK M12 SAE ST ZN

2011301

SCREW, M12-1.75 X 30L SOC HD GR 12.9 CLEAR ZINC

55726PA

PTD ASSY, RIGHT PUSH HANDLE

55724PA

PTD ASSY, LEFT PUSH HANDLE

5572101

WLDMT, HOR PUSH HANDLE

2010501

WASHER, STEEL 10.5 ID-20 OD-2 THK CLEAR ZINC

2012801

SCREW, M10-1.5 X 25L SOC HD GR 12.9 CLEAR ZINC

2010801

WASHER, STEEL 12.7 ID-25 OD-2 THK CLEAR ZINC

2010701

SCREW, M12-1.75 X 85L SOC HD GR 12.9 CLEAR ZINC

56024PA

PTD ASSY, TANK WEIGHT HORN

5433701

SPACER, FLANGE (OPTIONAL)

5602701

BUMPER, TANK (OPTIONAL)

XTSA-101

TANK SWIVEL ATTACHMENT (OPTIONAL)

XTM4-RPK-101 RAIL PULL KIT, TANK M4

TABLE OF CONTENTS: TANK ASSEMBLY: PAGES 3 – 5 TANK CHAIN ADJUSTMENT: PAGES 6 – 9 & 11 – 13 TANK BELT ADJUSTMENT: PAGES 6 – 8 & 10 – 13 TANK WEIGHT HORN KIT (OPTIONAL): PAGES 14 – 15 TANK SWIVEL ATTACHMENT (OPTIONAL): PAGES 16 – 18 TANK BUMPER KIT (OPTIONAL): PAGES 19 – 20 RAIL PULL KIT (OPTIONAL): PAGES 21 INSPECTION & LUBRICATION: PAGE 22 NOTICES: PAGE 23

20 30

70 80

90 100 110 120 130

140 150 160 170 180 190 200

STEP 1

ALIGN GROOVE IN THE HUB WITH THE ROLL PIN IN THE AXEL (4)

NOTE: SECURELY tighten all bolt connections in this step.

20 30

70 80

90 100 110 120 130

140 150 160 170 180 190 200

STEP 2

NOTE DIRECTION OF TOW HOOK

7
NOTE DIRECTION OF TOW HOOK

6 8

10 9

NOTE: LOOSELY tighten bolt connections in this step.

20 30

70 80

90 100 110 120 130

140 150 160 170 180 190 200

STEP 3

12 4 11

NOTE: After this step has been completed, SECURELY tighten all bolt connections in this step and previous step.

20 30

70 80

90 100 110 120 130

140 150 160 170 180 190 200

CHAIN AND BELT ADJUSTMENT

1
REMOVE WHEEL

2 3
4 5

CHAIN AND BELT ADJUSTMENT
REMOVE HANDLE
NOTE FEATURE FOR WRENCH
7

CHAIN AND BELT ADJUSTMENT
REMOVE COVER
8

CHAIN ADJUSTMENT
1. LOOSEN FOUR BOLTS (CIRCLED)

CHAIN

3. RETIGHTEN FOUR BOLTS (CIRCLED)

2. TURN BOLT CLOCKWISE TO TIGHTEN CHAIN, TURN BOLT COUNTER CLOCKWISE TO LOOSEN CHAIN

NOTE:

The chain tension on TANK is pre-set at the factory. However, if the

chain becomes too loose or is too tight, then please follow the steps

in numbered numbered order to adjust.

BELT ADJUSTMENT

TO TENSION BELT, LOOSEN NUT SLIGHTLY AND PULL UP ON TENSIONER BRACKET. RETIGHTEN NUT SECURELY

BELT

TENSIONER

NOTE:

The belt tension on TANK is pre-set at the factory. However,

if belt is too loose or starts to slip, then please follow this step.

CHAIN AND BELT ADJUSTMENT
SECURELY REASSEMBLE COVER
11

CHAIN AND BELT ADJUSTMENT
SECURELY REASSEMBLE HANDLE
NOTE FEATURE FOR WRENCH
12

CHAIN AND BELT ADJUSTMENTS

SECURELY REASSEMBLE WHEEL

XTWHK WEIGHT HORN KIT (OPTIONAL)

LOOSEN AND REMOVE BOLTS, FLAT WASHERS AND NUTS
LOOSEN SIDE BOLTS (4) BUT DO NOT REMOVE

NOTE:

Handles have been hidden for assembly clarity.

XTWHK WEIGHT HORN KIT (OPTIONAL)

SECURELY ASSEMBLE WEIGHT HORNS TO TANK USING THE BOLTS, FLAT WASHERS AND NUTS FROM PREVIOUS STEP.
13

SECURELY TIGHTEN SIDE BOLTS (4)

NOTE:

SECURELY tighten all bolt connections in this step.

Handles have been hidden for assembly clarity.

XTSA TANK SWIVEL ATTACHMENT (OPTIONAL)
Loosen, remove, and save bolts (4) and flat washers (4) for the next step.

Discard flat washers (4) and nuts (4)

NOTE:

Handles have been hidden for assembly clarity.

XTSA TANK SWIVEL ATTACHMENT (OPTIONAL)

NOTE: CAREFULLY TIP THE TANK to one side for this step.

Reuse bolts (4) and washers (4) from previous step.

16 16

TANK FRAME

TANK AXLE
NOTE: Angle Tank swivel attachment so that the handle fits between the axle and frame of the Tank.

NOTE:

SECURELY tighten all bolt connections in this step.

Handles have been hidden for assembly clarity.

XTSA TANK SWIVEL ATTACHMENT (OPTIONAL)
NOTE: Handles have been hidden for assembly clarity.

NOTE To engage Tank Swivel, Lift up on handle. The Tank Swivel Attachment allows for improved steering and turning between exercises. DO NOT TRAIN OR EXERCISE WITH THE SWIVEL ENGAGED.
NOTE To disengage Tank Swivel, press down on handle.
18

XTBK TANK BUMPER KIT (OPTIONAL)

11 4
12
LOOSEN AND REMOVE BOLTS, LOCK WASHERS AND FLAT WASHERS
DISCARD FLAT WASHERS

LOOSEN BOLTS (2), ON THIS SIDE BUT DO NOT REMOVE

XTBK TANK BUMPER KIT (OPTIONAL)

12
LOOSELY ASSEMBLE BUMPERS TO THE HANDLES AS SHOWN USING FLANGE SPACERS, BOLTS AND LOCK WASHERS FROM PREVIOUS STEP

6
REPEAT THIS STEP, ONE AT A TIME FOR REMAINING 3 BUMPERS. KEEP BOLTS LOOSE UNTIL ALL BUMPERS ARE ASSEMBLED

NOTE:

Once all bumpers have been assembled, SECURELY tighten all

bolt connections.

RPK RAIL PULL KIT (OPTIONAL)

2. SECURELY TIGHTEN BOLTS
1. SLIDE CARRIAGE ONTO GUIDE ROD

M10 X 45 MM BOLT (4) M10 FLAT WASHER (8)

GUIDE ROD

M10 LOCK NUT (4)

NOTE: SECURELY tighten all bolt connections.
21

INSPECTION & LUBRICATION INSPECTION: Recommended tire inflation: 30 PSI Once a month, check for loose bolts on handles, wheels and weight horns (optional) as indicated. Tighten if necessary. Once a month, check that the chain and sprockets are clean, free of rust, dust and grime. Make sure that the chain is properly lubricated. If chain is loose, retighten chain as outlined on page 9. Once a month, inspect belt. Make sure the belt is not worn, frayed or loose. Replace belt if worn or frayed. If belt is loose, re-tension belt as outlined on page 10. LUBRICATION: Once a month, the sprockets should be cleaned and the chain should be lubricated. RECOMMENDED LUBRICATION: Use a Dry lubrication for indoor use, and wet lubrication for outdoor use. Most bicycle shops carry a variety of different lubricants and can recommend a lubricant based on the conditions where the TANK will be used.

BELT

HANDLE BOLTS SPROCKET

WHEEL BOLTS SPROCKET CHAIN
22

TANK PRODUCT LABELS – NOTICES 23