Hardin Marine 135-1040 Brazilian Steering Manifold Installation Guide

135-1040 Brazilian Steering Manifold

Product Information:

Product Name: Brazil Valve

Part Number: 135-1040

Manufacturer: Hardin Marine

Address: 11 Industry Dr. Palm Coast, FL 32137

Contact: 386-445-2500 / FAX 386-445-1122

Website: www.hardin-marine.com

Product Usage Instructions:

1. Ensure you have the following items:
   • 1x Valve, Brazil (Part Number: 135-1040)
   • 1x O-Ring (Part Number: 625-1013)
   • 1x O-Ring (Part Number: 625-1029)
   • 2x O-Ring (Part Number: 625-1113)
   • 2x Fitting, 1/8NPT Male to -6JIC (Part Number: 625-2122)
2. Both #4 O-rings are pre-installed in the valve.
3. Take note of the following important steps:
   • The #3 O-ring seals against the bottom of the valve. Refer to
     Fig. A for correct positioning. Sliding it over the valve (Fig. B)
     will result in a failed seal.
   • The #2 O-ring is placed around the S port. Look inside the
     Brazil valve to locate a counter board that it sits into (Fig.
     C).
4. Install the valve adapter into the bottom of the Brazil shuttle
   valve.
5. If any O-rings need to be replaced, use the O-Ring Service Kit
   (Part Number: 135-1041).

Note: This drawing is confidential and should not be lent,
copied, disclosed to any other person, or used for any other
purpose without the written consent of Hardin Marine Inc. Breach of
this contract may hold the responsible parties liable for loss and
damages.

HARDIN MARINE TITLE:

11 Industry Dr. Palm Coast, FL 32137 386-445-2500 / FAX 386-445-1122
BRAZIL VALVE

PART NO.
135-1040

www.hardin-marine.com

3 4

1 5
2

-6 JIC

ITEM NO. PART NUMBER 1 135-1040 2 625-1013 3 625-1029 4 625-1113 5 625-2122

DESCRIPTION VALVE, BRAZIL
O-RING O-RING O-RING FITTING, 1/8NPT MALE TO -6JIC

QTY. 1 1 1 2 2

INSTALLATION INSTRUCTIONS: 1) BOTH #4 ORINGS COME INSTALLED IN THE VALVE. 2) VERY IMPORTANT #3 O-RING SEALS AGAINST THE BOTTOM OF THE VALVE, AS SHOWN IN FIG. A. IF YOU SLIDE IT OVER THE VALVE, FIG B, IT WILL NOT SEAL!. INSTALL INTO THE BOTTOM OF BRAZIL SHUTTLE VAVLE. 3) FIG. C SHOWS #2 O-RING IS AROUND THE “S” PORT. LOOK INSIDE THE BRAZIL YOU WILL SEE A COUNTER BOARD THAT IT SITS INTO. 4) O-RING SERVICE KIT 135-1041.

A
B
THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON EXPRESS CONDITION THAT IT SHALL NOT BE LENT, COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED FOR ANY OTHER PURPOSE WITHOUT WRITTEN CONSENT OF HARDIN MARINE INC.. BREACH OF THIS CONTRACT WILL HOLD …….. AND IT’S PRINCIPALS LIABLE FOR LOSS AND DAMAGES.

HARDIN MARINE

11 Industry Dr. Palm Coast, FL 32137 386-445-2500 / FAX 386-445-1122

PART NO.
135-1040

TITLE:
BRAZIL VALVE ADAPTER INSTALLATION

www.hardin-marine.com

FG
A
ED
-6 JIC PORT

INSTALLATION INSTRUCTIONS: 1) USING 9/16 SOCKET REMOVE THE 2 BOLTS “A” THAT HOLD COVER. 2) SLIDE ROD COVER “B” AND DISREGARD. 3) USING SPANNER WRENCH REMOVE PISTON “C” AND DISREGARD. 4) INSTALL “D” 625-1013 O-RING INTO THE GROOVE. 5) VERY IMPORTANT, INSTALL “E” 625-1029 O-RING INTO THE BOTTOM OF THE SHUTTLE VALVE. O-RING SEALS ON THE CHAMFER OF THE BRAZIL VALVE ADAPTER. 6) APPLY LOCTITE TO THE BOLTS. INSTALL BRAZIL VALVE ADAPTER USING 9/16 SOCKET. TORQUE TO 30 FT. LBS.. 7) SHOWN WITH OPTIONAL -6 JIC FITTINGS, “F” 137-9383 AND “G” 1379384.
-6 JIC
STBD C B

THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON EXPRESS CONDITION THAT IT SHALL NOT BE LENT, COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED FOR ANY OTHER PURPOSE WITHOUT WRITTEN CONSENT OF HARDIN MARINE INC.. BREACH OF THIS CONTRACT WILL HOLD …….. AND IT’S PRINCIPALS LIABLE FOR LOSS AND DAMAGES.

References

• Hardin Marine Performance Products - Performance Marine Parts and More!