Kan-therm 14-32 Mm Ultraline System Instruction Manual

14-32 mm UltraLINE System

Product Information

  • Product Name: KAN-therm ultraLINE
  • Pipe Diameter Range: 14-32 mm
  • Manufacturer: KAN-therm
  • Website: www.kan-therm.com
  • About KAN: KAN is an experienced and well-known Polish producer
    of modern and complex installation systems. KAN-therm is recognized
    internationally and has been in business since 1990. They are known
    for their professionalism, innovativeness, quality, and
    development. With over 30 years of experience, KAN-therm employs
    over 1100 people and has offices and branches in various countries
    around the world. Their products are exported to 68 countries.

Product Usage Instructions

The KAN-therm ultraLINE system is an innovative and unique
technical solution designed for various applications such as
standard internal heating and drinking water systems, as well as
specialized piping like compressed air.

System Components

  • 3 pipe types
  • 2 fitting materials (PPSU and brass)
  • 1 sliding sleeve

Flexibility and Convenience

The KAN-therm ultraLINE system offers great convenience for
installers and designers due to its unique o-ringless fitting
design and flexible configuration. The system allows the use of
different pipe types with the same fittings and plastic
sleeves.

Applications

KAN-therm ultraLINE is an excellent alternative for internal
distributions, heating or cooling installations, and hot and cold
water installations in multi-family housing. The system’s range of
diameters, up to 32 mm, allows for complete heating, cooling, and
tap water systems in single-family houses.

Benefits

  • O-ringless design for high system resistance to assembly errors
    and material aging
  • Safety guarantee with top-quality materials
  • Stopper for easy maintenance and system control
  • Mechanical bumpers for added protection
  • Optimized hydraulics for efficient performance

Switching to ultraLINE

With the special ultraLINE/Push connecting set, you can easily
switch from KAN-therm Push to KAN-therm ultraLINE technology. This
allows for quick installation changes that can be concealed within
the building partitions, ensuring the highest aesthetic standards
are maintained.

Long-term Operation

The O-ringless fitting design and sliding sleeve technology of
the KAN-therm ultraLINE system ensure high resistance to assembly
errors and material aging during operation. This results in a
system characterized by high installation and operational safety,
as well as a long service life.

For the sake of safety and trouble-free operation, all system
fittings are available in two types: PPSU and brass. Threaded
fittings are exclusively made of brass.

ultraLINE
14-32 mm

EN 23/04

www.kan-therm.com

About KAN
KAN is an experienced and well-known Polish producer of modern and complex installation systems KAN-therm recognised on the international arena.

Since opening its business activity in 1990, KAN-therm has built its position
on strong pillars: professionalism, innovativeness, quality and development.
Nowadays, it employs more than 1100 people, it has a branch network in Poland
and international offices in Germany, Ukraine, The United Arab Emirates, China, India, Hungary and the CIS countries. The products with the label KAN-therm are exported to 68 countries around the world. The distribution chain covers Europe and a significant part of Asia, Africa and America.

>30

years of experience in the installation market

68

countries to which we export

>1100 employees worldwide

3

ultraLINE
14-32 mm
This is an innovative and unique technical solution on the installation market, designed for both, standard internal heating and drinking water systems, as well as specialised piping such as compressed air.

3pipe types

2fitting
materials

1sliding sleeve

The unique, o-ringless fitting design and flexible configuration of the complete end solution provide great convenience for installers and designers. The flexibility of the KAN-therm ultraLINE system configuration lies in the ability to use different pipe types with the same brass or PPSU fittings and plastic (PVDF) sleeves.
KAN-therm ultraLINE is an excellent alternative to internal distributions, heating or cooling installations and hot and cold water installations in multi-family housing. The range of diameters available, up to 32 mm, allows complete heating, cooling and tap water systems in single-family houses.

01 Flexible choice of material
04 270° assembly

02

03 Symmetrical
sliding sleeve

Optimised hydraulics

05 O-ringless design

SYSTEM KAN-therm

5

Benefits

01 Flexible choice of material 02 Symmetrical sliding sleeve 03 Optimised hydraulics 04 270° assembly
05 O-ringless design 06 Safety guarantee 07 Stopper 08 Mechanical “bumpers

3 pipe types PERTAL²,PERT² and PEXC. 2 fitting types: brass and PPSU. 1 plastic (PVDF) sleeve. Can be mounted on both sides.
Reduced diameter constriction and less pressure loss. Guarantee of easy installation, even in the most hard-to-reach places; unique design allows to approach with tools at an angle of up to 270o The absence of additional sealing and the special shaping of the fitting stub guarantees 100% tightness and mechanical strength of the connections. Exceptional strength proven under the toughest conditions. Elimination of contact between the aluminium layer and the brass body and reducing the risk of corrosion. In the construction of ultraLINE sliding sleeve forks protect fittings and sleeves from damage during assembling. Easy detection of loose connections.

Top quality material
All KAN-therm ultraLINE system elements are manufactured from the top quality materials. As a result, installations made up of these products are distinguished by their high hygienic performance in relation to drinking water. This is proven by certificates from renowned certification bodies.
Switch from Push to ultraLINE
With the special ultraLINE/Push connecting set, it is possible to change from KAN-therm Push to KAN-therm ultraLINE technology quickly and easily. The completed connection can be concealed within the building partitions. Extend, renovate or replace your installations with the latest ultraLINE technology and maintain the highest aesthetic standards.
Long-term, trouble-free operation
O-ringless fitting design and sliding sleeve technology guarantee high system resistance to assembly errors and material ageing during operation of the installation. The system is therefore characterised by high installation and operational safety and a long service life.

Brass and PPSU fittings
All system fittings are available in two types, PPSU and brass. The threaded fittings are made exclusively in brass. All for the sake of safety and the longterm, trouble-free operation of the completed installation.
Many advantages in one design
This unique product brings together the key advantages of different pipe designs. Fittings and pipes are joined using a proven and reliable sliding sleeve technology.
30 years of experience
KAN-therm ultraLINE is 30 years of KAN experts’ experience in the design, manufacture and operation of complete technical solutions for installation technology.
7

Applications
System KAN-therm ultraLINE system is a completely versatile solution. High pressure and temperature resistance as well as high hygienic mechanical strength allow to use the product for the construction of virtually any installation in a typical single-family, multi-family houses and public buildings.
KAN-therm ultraLINE can be used without any obstacles even in industrial installations, for instance in compressed air installations.
Pipes with aluminum layer that are available in the system offer make the solution also dedicated to all installations where the key factor is maximum limiting the thermal elongation of the pipeline and achieving high aesthetics, e.g: minimizing the effect of “hanging curtains” ­ pipeline sections between the fixing points.

The lack of shape memory effect in pipes with aluminium layer (can retain the shape they take) gives great freedom and comfort in installation of bigger-diameter pipelines. Using the given pipe type results in reducing the number of additional profiling and anchoring elements in the pipeline

KAN-therm ultraLINE
pipes with aluminium layer

KAN-therm ultraLINE
pipes with EVOH layer

PERTAL² 14×2 PERTAL² 16×2,2 PERTAL² 20×2,8 PERTAL² 25×2,5 PERTAL² 32×3

PEXC 14×2 PEXC 16×2,2 PEXC 20×2,8

PERT² 14×2 PERT² 16×2,2 PERT² 20×2,8

POTABLE WATER

HEATING

TECHNOLOGICAL HEAT

COOLING

COMPRESSED AIR

TECHNICAL GASES

UNDERFLOOR HEATING AND
COOLING

WALL HEATING AND COOLING

CEILING HEATING AND COOLING

EXTERNAL SURFACE HEATING AND COOLING

9

Pipes
KAN-therm ultraLINE system offer includes pipes with aluminium and EVOH layers. With an offer configured this way the idea of ultraLINE product gives a possibility of flexible configuration of the end technical solution by an installation designer, an installer or investor unprecedented on the market.

1 The choice of a suitable solution can be determined not only
by the preferences of those involved in a specific project, but

Polyethylene PE-RT

also by the nature of the project, e.g. the need for surface

installation in sacred or historic buildings, where pipes with

an aluminium layer will have much better performance characteristics.

3 Aluminium layer

5 Polyethylene PE-RT

Polyethylene pipes with aluminium layer
Pipes with aluminium layer consist of:
the inner layer (base pipe) made of PE-RT polyethylene with improved thermal resistance, the middle layer in the form of a specially selected, flexible laser butt-welded aluminium strip, the outer layer (alloy) of polyethylene with improved thermal performance PE-RT.
The aluminium layer ensures diffusion tightness and makes the pipes have 8 times less thermal expansion than polyethylene pipes with the EVOH layer. Thanks to the butt-welding of the aluminium layer, the pipes are perfectly round cross-section. Pipes in the entire range of diameters, i.e. Ø14×2; Ø16×2.2; Ø20×2.8 Ø25×2.5; Ø32×3 are available in two types: without thermal insulation, with thermal insulation of different thickness*.
* details in KAN-therm product catalogue

2 Binding layer

4 Binding layer

Dimensional specifications for PERTAL² pipes

De × t DN
[mm × mm]

t [mm]

Di [mm]

Size series S

14

14×2,0

2,0

10,0

3,0

16

16×2,2

2,2

11,6

3,0

20

20×2,8

2,8

14,4

3,0

25

25×2,5

2,5

20,0

4,5

32

32×3,0

3,0

26,0

4,8

Unit weight [kg/m] 0,097 0,114 0,180 0,239 0,365

Capacity [l/m] 0,079 0,106 0,163 0,314 0,531

Packing [m] 200 200 100 50 50

11

3 Anti-diffusion EVOH layer
1 Polyethylene PE-RT
4 Binding layer
2 Binding layer

5 Polyethylene PE-RT

3 Anti-diffusion EVOH layer
1 Polyethylene PE-Xc
4 Binding layer
2 Binding layer

5 Polyethylene PE-Xc

PERT² and PEXC polyethylene pipes with EVOH layer
PERT² and PEXC pipes in the KAN-therm ultraLINE offer (diameter range 14-20 mm) are made in five-layer structure.
This means that the EVOH anti-diffusion layer, which protects the system against oxygen penetration into the pipeline, is made as an inner layer covered with an additional layer of PE-XC or PE-RT polyethylene (depending on the pipe type). This positioning of the EVOH anti-diffusion layer protects it from possible damage during installation.
PERT² pipes are manufactured from polyethylene with improved thermal resistance. PERT² pipes are equipped with EVOH anti-diffusion layer and can therefore be used for both heating and potable water installations. Pipes in the entire range of diameters, i.e. Ø14×2; Ø16×2.2; Ø20×2.8 are available in two types: without thermal insulation, with thermal insulation of different thickness*.
* details in KAN-therm product catalogue

PEXC pipes are manufactured from high-density polyethylene and cross-linked by electron beam (‘c’ method

– a physical method, without the use of chemicals). PEXC pipes are equipped with an EVOH anti-diffusion layer,

so they can be used in both heating and potable water installations. Pipes in the entire range of diameters,

i.e. Ø14×2; Ø16×2.2; Ø20×2.8 are available in two types: without thermal insulation, with thermal insulation

of different thickness*.

* details in KAN-therm product catalogue

Dimensional specifications for PERT²pipes

De × t DN
[mm × mm]

14

14×2,0

16

16×2,2

20

20×2,8

t
[mm] 2,0 2,2 2,8

Di
[mm] 10,0 11,6 14,4

Dimensional specifications for PEXC pipes

De × t DN
[mm × mm]

14

14×2,0

16

16×2,2

20

20×2,8

t
[mm] 2,0 2,2 2,8

Di
[mm] 10,0 11,6 14,4

Size series S 3,0 3,0 3,0
Size series S 3,0 3,0 3,0

Unit weight
[kg/m] 0,085 0,100 0,155

Capacity
[l/m] 0,079 0,106 0,163

Packing
[m] 200 200 100

Unit weight
[kg/m] 0,085 0,102 0,157

Capacity
[l/m] 0,079 0,106 0,163

Packing
[m] 200 200 100

13

Operational Parameters

PERT² and PERTAL² pipes in accordance with PN-EN ISO 21003­2 standard, PEXC pipes in accordance with PN-EN ISO 15875-2 standard may operate at below mentioned parameters:

Type of installation and application class
(acc. ISO 10508)

Trob/Tmax [°C]

DN

Operating pressure Prob [bar]

PEXC

PERT²

PERTAL²

Connection type

system

threaded

14

10

10

10

+

+

16

10

10

10

+

+

Cold tap water

20

20

10

10

10

+

+

25

10

+

32

10

+

14

10

10

10

+

+

Hot tap water (class 1)

16

10

10

10

+

+

60/80

20

10

10

10

+

+

25

10

+

32

10

+

14

10

10

10

+

+

Hot tap water ( 2)

16

10

10

10

+

+

70/80

20

10

10

10

+

+

25

10

+

32

10

+

14

10

10

10

+

+

Low-temperature

16

10

10

10

+

+

heating and radiant

60/70

20

10

10

10

+

+

heating (class 4)

25

10

+

32

10

+

14

10

10

10

+

+

16

10

10

10

+

+

Radiator heating (class 5)

80/90

20

10

10

10

+

+

25

10

+

32

10

+

Operating temperature Top in individual classes should be treated as the design temperature, maximum temperature Tmax as the temperature before exceeding, in which the systems should be secured.

Physical properties of PERTAL² pipes

Property

Symbol

Thermal expansion cofficient

Heat conductivity

Minimum bend radius

Rmin

Internal wall roughness

k

Unit mm/m × K W/m × K
mm mm

Value 0,025 0,43 3,5 × De 0,007

Physical properties of PERT² and PEXC pipes

Property

Symbol

Unit

Thermal expansion cofficient

mm/m × K

Heat conductivity

W/m × K

Minimum bend radius

Rmin

mm

Internal wall roughness

k

mm

PERT2 0,18 0,41 5 × De 0,007

PEXC 0,178 0,35 5 × De 0,007

PERT²

PEXC

PERTAL²

15

Fittings
The KAN-therm ultraLINE system provides the entire range of fittings required to complete even the most complex installations.
All fittings are available in plastic (PPSU) and brass. Threaded couplings are available in brass only.
The fittings are compatible with all ultraLINE pipes.

The biggest advantage of ultraLINE fittings is their construction without O-rings. The ultraLINE fitting is a single solid body with a specially shaped design allowing the assembly of connections using a sliding sleeve.
As a result, the KAN-therm ultraLINE system eliminates the risk of assembly errors, is easy and quick
to install and guarantees many years of trouble-free operation. The entire range of elements available
comprises the following:
Couplings and reducers made of plastic PPSU and brass Steel/ultraLINE transition connectors made of brass, PPSU plastic and brass elbows, Equal and reduction tees made of plastic PPSU and brass, ultraLINE brass plugs, Brass fittings with threads, Brass elbows and tees with threads, Tap connectors with various lengths in brass design, Brass elbows and tees with nickel-plated pipes.

1 KAN-therm ultraLINE tee (PPSU)

2 KAN-therm ultraLINE plastic (PVDF) sliding sleeve
3 KAN-therm ultraLINE pipe PEXC (PE-Xc) 17

Sliding sleeves
Sliding sleeves of KAN-therm ultraLINE system are one of the most important elements responsible for connecting and sealing the pipe with the fittings. The sleeves are produced of high quality PVDF plastic.
Like the fittings, the sliding sleeves can be used with all KANtherm ultraLINE pipes.
Advantages of fitting and sliding sleeve design
Wide range of fittings and threaded connections, Versatility of use, allowing the use of brass and plastic elements for virtually every type of installation, Wide range of plastic components (PPSU), guaranteeing the possibility of price optimization of the complete
investment and securing the system against negative effects of water with unfavourable chemical composition, Universal design of threaded couplings ensuring safe and tight connection with various types of ultraLINE pipes, Design of elements in diameters 25 and 32 mm with increased internal cross-section, thanks to which the
hydraulics is significantly increased and the so-called hydraulic optimization of the designed systems is enabled, Aesthetic look of the fittings and bright color of PPSU plastic design that significantly increases the visibility
of the element in dark rooms, Symmetrical design of the sliding sleeves that minimizes the risk of mistakes and significantly increases
convenience during assembly.

1 KAN-therm ultraLINE system connector (brass)

2 KAN-therm ultraLINE plastic (PVDF) sliding sleeve

3 KAN-therm ultraLINE pipe (PE-RT/Al/PE-RT) 19

Check out how easy it is!

01

Flexible choice of material
3 pipe types: PERTAL², PERT² and PEXC 2 fitting types: brass and PPSU. 1 sleeve constructoin.

02

Symmetrical sliding sleeve
allows both sides assembly.

03

Optimal hydraulics
Reduced pipe internal diameter narrowing and pressure loss

04

270° assembly
Guarantees easy installation even in the most hard-to-reach places; unique design allows to approach with tools at an angle of up to 270°

21

05

O-ringless connections
Absebce of additional sealing and the profile of fitting nozzle guarantee 100% tightness and mechanical strength. of the connection

06

Safety guarantee
Exceptional strength proven under the toughest conditions.

07

Stopper
Elimination of contact between the aluminium layer and the brass body, corrosion risk reduction

08

Mechanical “bumpers
In the construction of ultraLINE sliding sleeve forks protect fittings and sleeves from damage during assembling. Easy detection of loose connections

23

Tools
KAN-therm ultraLINE system range is complemented by high quality tools that ensure strong and safe connection of the pipe and fitting. We provide our clients with professional and very convenient in everyday work battery-powered tools or practical and compact hand tools.
Range of battery powered tools
These are the latest generation of tools to speed up the assembly process. These tools are dedicated to the KAN-therm ultraLINE system and have been specially designed for optimum and safe connection assembly. They are supplied in a convenient plastic case.
Pipe cutter 16-40 mm

A plastic case with a practical measuring ruler on the housing

Battery sliding sleeve tool

Expander

Pipe cutters 14-25 mm

Charger for battery tools

Battery 10.8V 1.5Ah

Expanding heads

Set of sliding sleeve forks
25

Hand tools set
The vey small size of hand sliding sleeve tool allows the ultraLINE connections to be made easily even in the most hard-to-reach pleaces. Not having to recharge the battery is a big plus when there is no access to power supply.
The same complementary accessories, i.e. forks and expanding heads, are used when working with hand and battery powered tools.
Hand expander

A plastic case with a practical measuring ruler on the housing

Pipe cutter 16-40 mm

Chain sliding sleeve tool

Pipe cutter 14-25 mm

Set of sliding sleeve forks

Adapter for press tools
Expanding heads
27

Assembly
To perform connections in KAN-therm ultraLINE system, use original KAN-therm tools only. Tools are available as individual
components or in complete sets.
Making an ultraLINE connection is a few very easy and quick steps.

01

The selected KAN-therm ultraLINE pipe should be cut perpendicularly to the axis
to the required length by
means of pipe cutters.

02

Put the sleeve onto the pipe. Equipe the hand or battery powered expander with an expanding head suitable for the pipe and its diameter.

03

Directly (!) after expansion, insert the fitting into the pipe to the last protrusion on the
fitting stub.

04

Slide the sleeve with manual chain or battery powered sliding sleeve tool. The fittings may be grabbed only by their collars.

29

04
a

Equip the sliding sleeve tool with special forks.

04
b

Slide the sleeve using manual chain or battery powered sliding sleeve tool.

04
c

It is possible to slide a sleeve on with the use of electric drives, typical for “Press” connections.

05 The connection is ready for the pressure testing.

06

07 Pay attention to the correct
position of the fittings in the forks of the tool.

In case of non-compliance with this rule, the fitting and the components of the connection may be overloaded.

NOTE! Remember to expand the KAN-therm ultraLINE pipes using special expanding head suitable for the pipe type.

PERTAL² pipes with an aluminium layer are to be expanded using “silver” expanding
heads (14, 16, 20, 25, 32 mm).

PERT² and PEXC pipes with an EVOH layer should be expanded using “black” expanding heads (14, 16, 20 mm).

31

Multisystem KAN-therm
Complete multipurpose installation system consisting of state-of-the-art, mutually complementary technical solutions for pipe water distribution installations, heating installations, as well as technological and fire extinguishing installations.
ultraLINE
ultraPRESS
PP
Steel
Inox
Groove
Copper, Copper Gas
Sprinkler
PowerPress
Surface heating and cooling, automation Football Stadium installations Cabinets and manifolds

www.kan-therm.com

EN 23/04

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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