Stihl Zba 03 Connected Box Instruction Manual

Stihl Zba 03 Connected Box Instruction Manual

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STIHL ZBA 03 Connected Box STIHL ZBA 03 Connected Box

FOR YOUR SAFETY:

This product must be installed and serviced by a professional service technician, qualified in hot water boiler and heater installation and maintenance. Improper installation and/or operation could create carbon monoxide gas in flue gases which could cause serious injury, property damage, or death. Improper installation and/or operation will void the warranty

WARNING

  • If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

  •  Do not try to light any appliance.
  •  Do not touch any electrical switch; do notuse any phone in your building.
  •  Immediately call your gas supplier from a nearby phone. Follow the gas supplier’s instructions.
  •  If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

Familiarizing yourself to

The FT Series boiler is a highly efficient, wall mounted, condensing and fully modulating, residential boiler. This Users Manual will guide you into the basics of operating your FT Series Boiler. Please reference the Installation and Operation Manual for complete details. Doc # 1483STIHL ZBA 03 Connected Box 1

NOName of Component
1Air Vent (air eliminator)
2Air Intake Collar
3Air / Gas Mixing Pipe
4Gas Inlet Pipe 2
5Gas Valve
6Exhaust Duct
7Low Water Cut Off
8Overheat Temperature Sensor
9Flame Detecting Sensor
10Main PCB
11Control Display
12Manual ON/OFF Power Switch
13Gas Inlet Pipe 1
14‘CH’ Internal Pump
15Gas Inlet Adapter
16‘CH’ Supply Adapter

 

NOName of Component
17CH Pressure Gauge
18‘CH’ Return Adapter
19Condensate Trap
20Condensate Adapter
21CH Return Temperature Sensor
22Condensate Air Pressure Switch
23Terminal Block
24Heat Exchanger
25Ignition Transformer
26Sight Glass
27Burner Overheat Switch
28Igniter
29BLDC Fan (blower)
30Exhaust Temperature Sensor
31Air Pressure Sensor
32Vent Pipe Collar

STIHL ZBA 03 Connected Box 2

Caring For Your FT Series Boiler
Your FT Series boiler will require very little maintenance. However, as with any fine appliance there are certain steps that should be taken to ensure continuing optimum performance.

General Care

  • Keep the area around the FT Series boiler clean and free from combustible materials, gasoline and other flammable liquids and vapors.
  • The FT Series Boiler must be completely isolated and protected from any source of corrosive chemical fumes such as trichloroethylene, perchloroethylene, chlorine, etc.
  • Keep bottom and top openings on the boiler free for proper ventilation of interior components.
  • Do not obstruct or block a free flow of air to the boiler to ensure proper ventilation.
  • If desired, clean the jacket surfaces with a damp cloth and mild detergent. Do not use flammable cleaning materials.
  • If sidewall vented, keep the vent terminal clear of obstructions — do not allow snow to cover the vent terminal. Clean the intake screen often, and then develop an appropriate maintenance schedule.

Shut Down and Restart

To Start the FT Series boiler

If drained, please refer to the Install and  Operating Manual to ensure that the complete ‘Setup’ procedure has been followed before starting this boiler. A complete ‘Setup’ must be performed by a qualified service person.

Annual Inspection of Flue and Vents
Visually inspect the vent pipe once a year. Should any deterioration exist, have the affected parts replaced by a qualified service person.

In the Event of a Power Failure

The FT Series boiler can not be operated during an electrical power outage. If there is an extended power outage with danger from freezing, then the FT Series Boiler (and all other water systems) should be drained completely. When draining the boiler, turn off main electrical disconnect switch. When placing back in service, refer to Section 3 of this Manual for instruction. All draining and filling must only be done by a qualified service person.

Full Service Every Year

In addition to the annual visual inspections, a qualified service agency should conduct a detailed inspection of all flue product carrying areas of the boiler and its venting system.

Shutting Down the FT Series boiler

  •  Turn off the main electrical disconnect switch.
  •  Close all manual gas valves.
  •  If freezing is anticipated, drain the FT Series

Boiler and be sure to also protect building piping from freezing. All water must be removed from heat exchanger and condensate trap or else damage from freezing may occur. Please refer to the Install and Operating Manual, Doc # 1483 This step to be performed by a qualified service person.

The Control Display and Operation

The Control Display has a Control Dial (E), 4 buttons (A, B, C, D), and a Liquid Crystal Display (with 72 back-lit segments). This section of this manual gives instruction on how to navigate into the many functions of the FT and to change temperature set points, set system variables and controller parametersSTIHL ZBA 03 Connected Box 3

.STIHL ZBA 03 Connected Box 4

  • Temperature Specifi cations
  • Operating ambient Temperature Range : -10 to 60°C.
  • Operating Relative Humidity up to: 90% at 40°C.
  • Shipping & Storage Temperature Range of : -20 to 80°C.

The Control Display and Operation

STIHL ZBA 03 Connected Box 5STIHL ZBA 03 Connected Box 6

Operating Mode

After the Power is turned on, and/or the Control Display is turned on , the Control Display will go through a ‘Start Up’ checklist and briefl y show a sequence of diagnostic codes before entering into the ‘Operating Mode. It will then display the following information.STIHL ZBA 03 Connected Box 7STIHL ZBA 03 Connected Box 8

Setting the Clock

The P-950EH Control Display does NOT have a daily timer or programmable thermostat. Setting the ClockSTIHL ZBA 03 Connected Box 9

  •  Press and hold the ‘Clock button’ for about 5 seconds. Set the ‘Year’ by turning the dial E. And then, press the dial E to Save.
  •  Set the ‘MON’ (Month) by turning the dial E to the desired month number. Then press the dial E to Save.
  •  Set the ‘DATE’ (1-31, Day of the Month) by turning the dial E. Then press the dial E to Save.
  •  Set the ‘HOUR’ (1-24, Hour of the Day) by turning the dial E. Then press the dial E to Save.
  •  Set the ‘MIN’ (1-60, Minute of the Hour) by turning the dial E. Then press the dial E to Save.
  •  Set the ‘Day’ (Sun – Sat) by turning the dial E. Then press the dial E to Save.
  • To Exit at any time, tap the button.

CH Set Point Change ModeSTIHL ZBA 03 Connected Box 10

To change CH Set point

,press the C button. The CH Icon and current CH Set point will fl ash. Turn the E dial clockwise to increase, and counterclockwise to decrease CH set point, until desired temperature is reached. Press E dial to save changes and to Exit.STIHL ZBA 03 Connected Box 11

To view any Status Parameter,

Press and Hold Button B to get into the Status Display Mode. Rotate Dial E until you fi nd the Parameter that you wish to view. Tap Dial E to enter that Parameter as required. Dial E to save and to exit the Status Information Menu. To go back to the Operation Screen Press button B.STIHL ZBA 03 Connected Box 12

Digital DisplayStatus Display ParameterDescription
O: otOutdoor temperatureCurrent outdoor sensor temperature
A: In0-10 V displayCurrent voltage of (0-10V input)
b: ttCH target temperature in cascade systemCurrent CH target temperature or Current System target temperature in a cascade system
C: ItCH return water temperatureCurrent CH return water temperature
d: FrFAN speed ( rpm)Current FAN speed ( RPM)
E: oPCH supply temperature (Operating temperature)Current heating temperature
F: EhExhaust gas temperatureCurrent exhaust gas temperature
 

H: dH

Indirect DHW tank temperature

* If temperature sensor is not connected then it will display with 0°F (0°C).

 

Current DHW tank temperature

I: oHOverheat water temperatureCurrent Overheat water temperature
 

 

 

 

L: rt

1: PH 

 

 

Burner Operation Time

Time for supply power 

 

 

L: rt on display on sub menu

Unit : 1000hour
2: rhTime for burner

operation

Unit : 1hour
3: rHTime for burner

operation

Unit : 1,000hour
4: ItCycle for ignitionCycle : 10 times the displayed unit
5: IHCycle for ignitionCycle : 10,000 times the displayed unit
 

 

 

 

M: CC

SELFPercentage of self units running.Percentage of self units running.
 

 

ALL

 

 

Capacity for all operating cascade units

Percentage of all cascade units running.

This screen shows the overal cascade power output. The range of this value of boilers communicating with theMaster x 100. For example, if 8 boilers are connected and communicating, the maximum cascade power is 800%.

Range: 0-100%

F1 – F 19Capacity for individual boilersPercentage of each cascade units running. Ex. F1, F2, ….
 

N: St

System Temperature (cascade mode) * If system temperature sensor is not connected then it will display with 0°F (0°C). 

Current System Temperature (cascade mode)

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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