Gys 025974 Arc Welding, Battery Chargers & Body Repair Owner's Manual (+ PDF)

Home » Blog » Gys 025974 Arc Welding, Battery Chargers & Body Repair Owner's Manual

025974 Arc Welding, Battery Chargers & Body Repair
Owner’s Manualwww.gys.fr
SMART USB MODULE

FIG I

Contents hide

1 SAFETY INSTRUCTIONS

2 EQUIPMENT DESCRIPTION (FIG-1)

3 EQUIPMENT INSTALLATION

8 LIST OF GETTERS FOR GYSFLASH CNT

9 Documents / Resources

9.1 References

10 Related Posts

SAFETY INSTRUCTIONS

This manual includes guidelines on the operation of your device and the precautions to follow for your own safety. Ensure it is read carefully before first use and keep it handy for future reference. This device should only be used for data transmission within the limits indicated on the device and in the manual.
The safety instructions must be followed. In case of improper or unsafe use, the manufacturer cannot be held responsible.
The device is suitable for indoor use only. Do not expose to rain or excessive moisture.

Maintenance:

Service should be performed by a qualified person.
The device is maintenance-free
Under no circumstances should solvents or other aggressive cleaning agents be used.
Clean the device’s surfaces with a soft, dry cloth.

Regulations:

The device complies with European Directive.
The certificate of compliance is available on our website.
Equipment in compliance with British requirements. The British Declaration of Conformity is available on our website (see home page).
Equipment in conformity with Moroccan standards.
The declaration C (CMIM) of conformity is available on our website (see cover page).

Disposal:

This product should be disposed of at an appropriate recycling facility. Do not dispose of in the domestic waste.

EQUIPMENT DESCRIPTION (FIG-1)

The Smart USB Module is an accessory for controlling a GYS device equipped with an SMC port via USB communication.

1	SMC connector
2	SMC cord
3	USB connector
4	USB cord
5	LED Indicator

EQUIPMENT INSTALLATION

Connect the SUM to the GYS device to be controlled (e.g. GYSFLASH CNT) via the SMC cord.
Connect the SUM to the computer using the USB cable.
Switch on the device to be controlled and the computer.
Check the status of the indicator (5):

Status of light	Meaning
Green	SUM OK, ready to communicate
Fast flashing orange	SUM in the initialization or update phase. This phase usually stops after 5 seconds.
Fixed orange	No power or no communication on the SMC port 4 Check the SMC connection cord.
Out	No power supply on the USB port 4 Checks the USB connection cable.
Slowly flashing orange	Internal error.

GENERAL OPERATION

The Smart USB Module or SUM makes it possible to communicate with a GYS product by USB connection.
The SUM is recognized as a serial port on the computer (COM on Windows, /dev/tty under Linux).
The SUM instantiates a virtual serial port (VCP). It does not require any special configuration regarding the Baud rate, the number of bits in the byte, parity and stop bits.

PILOT INSTALLATION

The Smart USB module requires the installation of a virtual serial port (VCP) driver.
For Windows 7 or higher operating systems connected to the Internet, the driver will be installed automatically.
Otherwise, the installation executable can be downloaded from the ST website via the following link:
https://www.st.com/en/development-tools/stsw-stm32102.html

PROTOCOL

The computer always initiates commands with queries, and the SUM always responds to them. If the SUM does not respond within 500 ms, it is no longer operational.
The SUM supports 2 types of request-answer: the Setter and the Getter. The Setter applies a value to the product. The Getter allows reading the value of the product.
A command has at least one associated data (argument). For the Setter, the data is sent with the order in the request.
For a Getter, the data is received by the response with the associated command.
The SUM returns status in its reply indicates that the order has been properly processed. The Setter answer always contains the order and status. For the Getter, the answer contains the order and the data if everything goes well.
Otherwise, the answer contains the order and status.

SYNTAX

The exchanges between the computer and the SUM are done in ASCII characters.
Each request and response ends with <CR><LF>(or 0x0D0A or «\r\n»).
The command name contains no spaces.
The name of the command is followed by an equal «=».
In a Setter request and a Getter response, the data follows the equal sign «=». They are separated by a semicolon «;». For decimal data, the decimal separator is «.». The data are shown without units.
For a Getter request, a question mark «?» follows the equal sign «=».
The status has 2 values: «OK» or «KO».
Example of exchanges between the computer and the SUM :
«Process_state=run<CR><LF>,» the computer asks to start the load.
«Process_state=OK<CR><LF>» the SUM returns the correct acknowledgment of the order.
«Process_state=?<CR><LF>,» asks for the status of the current process.
«Process_state=idle<CR><LF>» returns the value requested here IDLE (stopping process).
«Process_sta=?<CR><LF>» request for Getter is badly formed, the command name does not exist.
«Process_sta=KO<CR><LF>» returns an error response.
«Date=2020;13;31;08;53;10<CR><LF>» updates the product date with a wrong value (MM=13).
«Date=KO<CR><LF>» returns an error status.

LIST OF GETTERS FOR GYSFLASH CNT

Typical Getter request	Gysflash CNT answer	Arguments
Typical Getter request	Gysflash CNT answer	Names	Possible values	Description
Version=?	Version= Produitl;HW_versionl;SW_versionl; Produit2; HW_version2;SW_version2	Product Produit2	e.g.: GYSFLASH 121.12 CNT Smart USB module	Name(s) of the product(s) present on the SMC network
		HW_versionl HW_version2	e.g.: HW 1-2 HW E0046IND1-0	Associated hardware version
		SW_versionl SW_version2	e.g.: SW V06.01	Associated software version
Serial=?	Serial= Produitl;SN1;Produit2;SN2…	Produiti Produit2	e.g.: GYSFLASH 121.12 CNT Smart USB module	Name(s) of the product(s) present on the SMC network
Serial=?	Serial= Produitl;SN1;Produit2;SN2…	SN1 SN2	e.g.: 20.02.026971.000001	Associated serial number
Product info=?	Product info=U;I	U	0 to 48 -> in V	Charger voltage
Product info=?	Product info=U;I	I	0 to 120 -> in A	Current charger
Product name=?	Product name=product_name	product_name	e.g.: GYSFLASH 121.12 CNT	Charger’s name

MMI state=?	MMI_state=MMI_state	MMI_state	lock + Locked unlock + Unlocked	LOCK a : Locking the charger interface buttons. In this configuration, only the SUM can manage the charger.

Mode=?	Mode-mode	mode	uinit charge B5U VoLtag e_test CCA_test Altemator_test settings	Type of mode in use
Process_state=?	Process_state=process_state	process_state	idle + On standby run + Current load error 4 Error	Status of the process: mode) in progress
Error=?	Error=error_code;error_data	error code _	0 to 99	Current error code
Error=?	Error=error_code;error_data	error_data	0 to 1000000	Data associated with the error
Charge=?	Charge=group;curve;Unom,Qbat	group	e.g.: Pb-CHARGE	Name of the selected group
		curve	e.g.: Normal	Name of the selected curve
		Unom	0.0 to 100.0 4 in V	Selected nominal voltage
		Qbat	0.0 to 10000.0 4 in Ah	Selected battery capacity
BSU=?	BSU=bsu_name;Unom;Ubsu;Ibsu	bsu name _	e.g.: DIAG+	Name of the selected 3SU mode
		Unom	0 to 100 + in V or in S	Selected rated voltage in V or Number of cells in S depending on the selected BSU mode.
		Ubsu	0.000 to 100.000 4. in V	Selected BSU voltage
		Ibsu	0.000 to 999.999 + in A	BSU current selected
Output voltage=?	Output voltage=Uout	Uout	0.000 to 100.000 4. in V	Charger output voltage
Output_current=?	Output_current=Iout	Iout	0.000 to 999.999 + in A	Charger output current

Ah_charge=?	Ah_charge=Qchrg	Qchrg	0.0 to 10000.0 4 in Ah	Ah injected during charging
Ah_total=?	Ah_total-Qtot	Qtot	0.0 to 10000.0 4 in Ah	Ah injected in total
Charging_tirne=?	Charging_time=Tchrg	Tchrg	0 to 10000 4 in seconds	Duration of charge
Total time=?	Total titne=Ttot	‘not	0 to 10000 4 in seconds	Total duration
Process_step=?	Process_step=step	step	idle unknown uvp wake-up recovery desulfation, charge absorption u1 absorption u2 verification refresh supplement equalization floating maintenance rest maintenance charge end absorption complement equalization supply	Loading stage in process

Date=?	Date=AAAA;MM;DD;hh;mm;ss	AAAA	1998 to 2999	Years
		MM	1 to 12	Months
		DD	1 to 31	Days
		hh	0 to 23	Hours
		mm	0 to 59	Minutes
		ss	0 to 59	Seconds
Sound=?	Sound-sound	sound	on / off	Status of the sound option
Autodetect=?	Autodetect=autodetect	autodetect	on / off	Auto-detect option status
Autorestart=?	Autorestart=autorestart	auto restart	on / off	Auto-restart option status

LIST OF SETTER FOR GYSFLASH CNT

Setter type request	Arguments			Gysflash answer
Setter type request	Names	Possible values	Description	Gysflash answer
Res’, restart	restart	all – Tous, SUM Indus link 3 Uniquement le SUM app 3 Tous sauf le SUM	Redemarrage des apparel’s connectes sur le reseau SMC	Rastatt-OK (ou KO)
MM1 state=MM l_state	MMI state	4 loch Locked unlock + Unlocked reboot ->Reset	Lock: locking the char- ger interface buttons. In this configuration, only the SUM can manage the charger. Reboot: Resetting the charger interface	MMI state=0K (ou KO)
Process_state=process_state	process_ state	idle Stop run 3 Start-up	Starting or stopping the charging process	Process state=0K (ou KO)
Mode=mode	mode	charge BSU	Selecting the type of mode	ModetOK (ou KO)
Charge-group curve Unom Qbat	group	e.g.: Pb-CHARGE	Group selection	Charge-0K (Cu KO)
	curve	e.g.: Normal	Curve selection
	Unom	0.0 to 100.0 + in V	Rated voltage selection
	Qbat	0.0 to 10000.0 + in Ah	Capacity selection
BSU=bsu_name Unom Ubsu Ibsu	bsu_name	e.g.: DIAG+	BSU mode selection	EGU=OK (ou KO)
	Unom	0 to 100+ in V (or in S)	Selection of Rated Voltage in V (or Number of cells in S depending on the BSU mode selected)
	Ubsu	0.000 to 100.000 4 in V	Selecting the BSU Voltage
	Ibsu	0.000 to 999.999 + in A	Selecting the BSU current
Date=AAAA;MM;DD;hh;mm;ss	AAAA	1998 to 2999	Years	DATE=OK (ou KO)
	MM	1 to 12	Months
	DD	1 to 31	Da
	hh	0 to 23	Hourys s
	mm	0 to 59	Minutes
	ss	0 to 59	Seconds
Sound=sound	sound	on / off	Status ci the sound option	Sound=0K (ou KO)
Autodetect=autodetect	autodetect	on / off	Auto-detect option status	Autodetect-OK (ou KO)
Autorestart=autorestart	auto restart	on / off	Auto-restart option status	Autorestart=OK (ou KO)
Ret_ertor=0K	Exits the error state			Reset_error=0K (ou KO)