Mantic Clutch Usa Gtb 148 Mantic Clutch Kit Installation Guide

GTB 148 Mantic Clutch Kit

Mantic Clutch Kit Installation Instructions

Product Information:

Product Name: Mantic Twin Disc Clutch Kits

Model Number: T56 Magnum XL 18-22 Mustang

Document Number: GTB 148

Issue: 4

ABN: 81 10 1 284 548

Product Usage Instructions:

1. Use the new flywheel bolts for installation.

2. Check the measurements on the Slave / CSC (Concentric Slave
Cylinder). The Salve / CSC should be compressed .500-.725 when the
transmission is installed. (See pg 4-5 of the manual)

3. Check finger height to flat on the cover. It should measure
.390-.410.

4. Check to ensure clutch fluid line does not interfere with
Cover Bolts. It may require an additional bend to gain the
necessary clearance.

Kit Assembly Instructions:

1. Unpack all of the Clutch Kit components and thoroughly clean
all parts supplied using lacquer thinner or brake cleaner that does
not leave a residue.

2. Check that the clutch discs slide freely on the transmission
input shaft.

3. For F9014 flywheels, the bolts thread INTO the flywheel.

4. Bolt the Flywheel to the engine crankshaft with the supplied
bolts. Use a suitable Loctite (Loctite 272) on the threads and
tighten to the manufacturer’s specification.

5. For F9014 flywheels, assemble the clutch before threading
bolts to the flywheel.

6. Mount the clutch disc with the side marked “Flywheel Side”
against the flywheel and insert an alignment tool through the
clutch disc spline.

7. Assemble the intermediate plate onto the drive blocks as
shown. Take care when handling the intermediate plate spring clips
as they are factory set for release. Remove the foam packing just
before installation. Make sure the heads of the bolts are still in
the groove on the back of the flywheel.

8. Mount the Clutch Disc with the Pressure Plate Side against
the Cover or Pressure Ring.

9. Slide the Cover Assembly over the clutch mounting bolts and
make sure the Drive blocks are sitting in the groove of the
Flywheel and Cover Assembly. Ensure that all of the heads of the
bolts are still in the groove on the back of the flywheel. Ensure
Blocks do not ride up on the step on the Flywheel or Cover during
assembly.

To check bearing compression on a separate bell housing and
transmission:

– Leave CSC fully extended, as it sits with the spring.

– Dimension B should be .500-.725 greater than dimension A
(refer to diagram A and B in the manual).

Contact Mantic Clutch USA for further assistance:

US Residents: 919-500-9460

Email: [email protected]

Website: www.manticclutchusa.com

Mantic Clutch Kit Installation Instructions

Document Number:
GTB 148
Issue: 4

ABN 81 10

1 284 548

Instructions for T56 Magnum XL 18-22 Mustang Mantic Twin Disc

Clutch Kits

Notes specific:

1. Use the new flywheel bolts for installation
2. Check the measurements on the Slave / CSC. Salve / CSC should be
compressed .500-.725″ when the trans is installed. (See pg 4-5 ) 3. Check finger height to flat on the cover. Should measure .390-.410″ 4. Check to ensure clutch fluid line does not interfere with Cover Bolts. May
require an additional bend to gain the necessary clearance

Kit assembly instructions

1. Unpack all of the Clutch Kit components and Thoroughly Clean that all parts supplied. Use lacquer Thinner or Brake Cleaner that does not leave a residue.
2. Check clutch discs slide freely on the transmission input shaft.
3. NOTE: F9014 flywheels the bolts thread INTO the flywheel. Pictures are only and illustration

Pic 1

Pic 2

4. Bolt the Flywheel to the engine crankshaft with the bolts supplied. Use a suitable Loctite (Loctite 272) on the threads and tighten to the manufacturer’s specification.

5. NOTE: F9014 flywheels the bolts thread INTO the flywheel. ASSEMBLE the clutch before threading bolts to flywheel

Pic 3

Pic 4

6. Mount the clutch disc with the side marked “Flywheel Side” against the flywheel and insert an alignment tool through the clutch disc spline.

Page 1 of 3

Approved By: DB Mantic

Mantic Clutch Kit Installation Instructions

Document Number:
GTB 148
Issue: 4

ABN 81 10

1 284 548

Instructions for T56 Magnum XL 18-22 Mustang Mantic Twin Disc

Clutch Kits

7. Assemble the intermediate plate onto the drive blocks as shown. Note: Care must be taken when handling the intermediate plate spring clips as they are factory set for release. If they are damaged in any way the clutch may not operate as designed. The Foam Packing must be removed just before installation. Make sure the heads of the bolts are still in the groove on the back of the flywheel.

Pic 8

8 Mount the Clutch Disc with the “Pressure Plate Side” against the Cover or Pressure Ring.
9 Slide the Cover Assembly over the clutch mounting bolts and make sure the Drive blocks are sitting in the groove of the Flywheel and Cover Assembly and that all of the heads of the bolts are still in the groove on the back of the flywheel.

Ensure Blocks do not ride up on the step on the Flywheel or Cover during assembly

Page 2 of 3

Approved By: DB Mantic

Mantic Clutch Kit Installation Instructions

Document Number:
GTB 148
Issue: 4

ABN 81 10

1 284 548

Instructions for T56 Magnum XL 18-22 Mustang Mantic Twin Disc

Clutch Kits

10 Place the supplied lock washers (failure to use the supplied lock washers may result in the nuts working loose and the clutch failing) and nuts over the clutch mounting bolts and tighten each by hand, until the heads have seated correctly in the groove on the back of the flywheel. Ensure the drive blocks have seated correctly on the Flywheel and Cover, (i.e. not sitting up on the machined step that positions the drive blocks). Tighten each nut one half a turn at a time, always tightening the nut diagonally opposite the previously tightened nut. The final torque for the nuts is 25 ft-lbs ( 33Nm ). When the nuts are tightened the fingers of the diaphragm should now be even. (No variation of the heights of each diaphragm finger). If there is variation of over 1mm the cover has not been fitted correctly and should be loosened and checked as per the procedure above.
To check bearing compression on a separate bell housing and transmission: Leave CSC fully extended, as it sits with the spring.

A

B

Dimension B should be .500-.725″ Greater than dimension A

Contact Mantic Clutch USA US Residents: 919-500-9460 Email: [email protected] Website: www.manticclutchusa.com
Page 3 of 3

Approved By: DB Mantic

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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