Champion 201076 3650w Dual Fuel Portable Generator Instructions

Champion 201076 3650w Dual Fuel Portable Generator Instructions

CHAMPION LOGOModel #201076

CHAMPION 201076 3650W Dual Fuel Portable Generator-

PARTS INFORMATION
3650W DuAl Fuel PORTAble GeNeRATOR
SeRIAl NuMbeR RANGe: All

CHAMPION 201076 3650W Dual Fuel Portable Generator-ICVONTo order replacement parts please visit:
shop.championpowerequipment.com
or call 1-877-338-0999.

GENERATOR PARTS DIAGRAM

CHAMPION 201076 3650W Dual Fuel Portable Generator-GENERATOR PARTS DIAGRAM

GENERATOR PARTS lIST

#Part NumberDescriptionOty.
127.696.48Engine, 224cc, See Figure B1
2122.190005.00Rubber, Fore-Cover, B1
3122.190005.01Rubber, Fore-Cover, A1
4124.190000.23Alternator Assembly, Al, 0160 x 130 mm, CSA, See Figure E1
51.5789.0620Flange Bolt M6 x 202
61.5789.0615Flange Bolt M6 x 151
727.100100.01Bracket, Muffler1
81.823.0406Screw M4 x 63
927.101300.00Spark Arrester1
1027.101000.04.2Muffler Assembly1
111.6177.1.08Lock Nut M8, Flange6
1226.100001.00Gasket, Exhaust1
131.5789.0608Flange Bolt M6 x 81
1423.090006.21Bracket, Air Cleaner Support1
152/6/1916Clamp 08.8 x b83
16122.070000.66Fuel Tank Assembly, See Figure F1
172.08.143.1Flange Bolt/Washer Assembly M6 x 20, Black4
18122.070014.02Tube, Fuel Tank Breather, 670 mm1
1924.070030.00Orifice, Breather Tube1
202/6/1906Clamp 07 x 011
2162405.Frame Assembly, See Figure H1
222/5/1901Clamp 08 x 6.52
231.62.06Butterfly Type Nut M61
241.93.06.2Lock Waher 061
251.97.1.06.2Washer 062
261.6177.1.06Lock Nut M6, Flange1
275.1900.029Grounding Line 150 mm1
281.862.06Lock Washer 06, Toothed1
29152.070012.13Hose, LPG, 200 mm1
302/6/1932Clip 0173
3127.136000.02Pressure-Reducing Valve1
329.1500.005Cover, LPG Connector1
332/6/1923Clip 0201
34152.070012.12Hose, LPG, 325 mm1
35122.070011.14Tube, Fuel 380+25 mm, Fuel Tank to Fuel Valve1
361.5789.0615.1Flange Bolt M6 x 15, Black4
371.818.0614.1Bolt M6 x 14, Black2
38201070.Control Panel Assembly1
39122.070012.12LPG Hose With Regulator 6.5 ft.1

ENGINE PARTS DIAGRAM

CHAMPION 201076 3650W Dual Fuel Portable Generator-GENERATOR PARTS DIAGRAM2

ENGINE PARTS PART lIST

#Part NumberDescriptionCity.
11.16674.0608Flange Bolt M6 x 83
227.061100.01.2Cover, Recoil Starter, Black1
321.061005.00Recoil Starter Spring1
42.10.003.1Rope 04 x 1550, Black1
521.061001.01Reel, Recoil Starter1
645.060003.00Spring, Ratchet2
745.060002.00Starter Ratchet, Steel2
845.060009.00Spring, Ratchet Guide1
945.060007.00Ratchet Guide1
1045.060008.00Screw, Ratchet Guide1
1124.040004.00Guide Plate, Push Rod1
121.5789.0612Flange Bolt M6 x 128
1327.080100.07.48Fan Cover, Yellow1
1424.091100.21Base, Air Cleaner1
1521.061006.02Handle, Recoil, Soft1
1624.130004.20Gasket, Air Cleaner1
1727.061000.01Recoil Assembly1
1827.091000.04Air Cleaner Assembly1
1927.131000.00Carburetor Assembly, See Figure D1
202/3/1916Washer 010 x 016 x 1.5, Drain Bolt1
212/2/1906Nut M14 x 1.51
2223.060001.01Pulley, Starter1
2327.080001.00Fan, Engine1
2424.120100.11Flywheel1
25211.Oil Seal 025 x 041.3 x 62
262.03.020.1Washer 06.2 x 015 x 0.5, Black2
2721.110100.00Gear, Governor1
2827.091200.04Cover, Air Cleaner1
2921.110013.00Shaft, Governor Gear1
3021.110011.00The clip, Governor Gear1
3122.130003.00Gasket, Carburetor1
3221.110012.01Bushing, Governor Gear, Steel1
3324.130002.00Gasket, Insulator1
3427.130001.00Insulator, Carburetor1
3523.080600.01Air Guide, Right Side1
3627.030013.00Seal Strip, Crankcase Cover, Long1
3727.030100.01Crankcase1
3821.127000.02Oil Level Sensor1
3927.010000.00Cylinder Head Assembly,See Figure C1
4027.050200.00Connecting Rod Assembly1
4127.050100.00Crankshaft1
421.276.6205Bearing 62052
4324.030008.00Gasket, Crankcase Cover1
4422.031000.00.48Oil Dipstick Assembly, Yellow1
451.5789.0615Flange Bolt M6 x 154
4627.030007.01Cover, Crankcase1
471.5789.0832Flange Bolt M8 x 325
4823.091002.21Seal, Air Cleaner1
4923.110006.00Rod, Governor1
5027.110003.00Arm, Governor1
511.6177.06Flange Nut M63
5221.110001.00Shaft, Governor Arm1
5322.123000.05Ignition Coil1
541.5789.0625Flange Bolt M6 x 254
5523.110005.01Spring, Throttle Return1
5627.110007.00Spring, Governor1
572/8/1940Bolt M6 x 21, Governor Arm1
5821.110008.00Pin, Shaft1
5927.111000.20HSNL Control Assembly1
6025.040013.00Lifter, Valve2
612/4/1901Dowel Pin, 09 x 142
6227.041000.01Camshaft1
632/14/1912Woodruff Key, 4 x 7.5 x 191
642/8/1937Drain Bolt M10 x 1.25 x 251
6527.050005.00Piston1
6623.050003.00Pin, Piston1
672/9/1901Circlip 018 x 012
6827.050303.00Ring, Oil1
6927.050302.00Ring, Second Piston1
7027.050301.00Ring, First Piston1
7127.030013.01Seal Strip, Crankcase Cover, Short1
722/4/1903Dowel Pin 010 x 142
7324.040200.00Rocker Arm Assembly1
742.08.121Flange Bolt M10 x 651
7527.080200.00Air Shroud, Cylinder1
762.15.002(F6RTC)Spark Plug F6RTC1
771.5789.0865Flange Bolt M8 x 653
7823.091003.21Element, Air Cleaner1
7923.091001.21Separator, Air Cleaner1
802.03.021.1Washer 06.4 x 013 x 1, Black1
811.5789.0840Flange Bolt M8 x 401
8221.040008.00Rotator, Exhaust Valve1
8324.040202.00Shaft, Rocker Arm1
8422.040009.00Rocker Arm2
8522.040012.00Screw, Valve Adjustment2
8621.040021.00Nut M6 x 0.5, Lock2
871.97.1.06Washer 062
881.6177.1.06Flange Lock Nut M62
8927.131001.13Choke Lever1
9024.040201.00Retainer, Rocker Arm1
912.08.166Flange Bolt M5x124
9227.040005.00Push Rod2
9321.020002.01Gasket, Cylinder Head Cover1
9424.021000.00Cover, Cylinder Head1
9523.020001.02Tube, Breather, 112+351
9621.061301.01.48Insert, Handle, Recoil1
9745.121000.00Coil, Charging1
9823.030006.00Plate, Coil1
991.5789.0608Flange Bolt M6 x 81

CYlINDeR PART DIAGRAM

CHAMPION 201076 3650W Dual Fuel Portable Generator-CYLINDER PART DIAGRAM

CYlINDeR PART lIST

#Part NumberDescriptionQty.
123.040002.02Valve, Intake1
227.040006.00Valve, Exhaust1
327.030009.01Gasket, Cylinder Head1
42/1/1903Stud Bolt M6 x 902
526.010100.01Cylinder Head, 224cc1
62/1/1910Stud Bolt M8 x 352
723.040017.00Oil Seal, Valve, Steel2
821.040003.00Spring, Valve2
921.040001.00Retainer, Intake Valve Spring1
1021.040007.00Retainer, Exhaust Valve Spring1
1123.040010.00Bolt, Rocker Arm2

AlTeRNATOR PART DIAGRAM

CHAMPION 201076 3650W Dual Fuel Portable Generator-ALTERNATOR PART DIAGRAM

AlTERNATOR PART LIST

#Part NumberDescriptionQty.
1124.191200.23Alternator Assembly, Al, 0160 x 130 mm, CSA1
2124.191100.02Rotor Assembly, Al, 0160 x 130 mm, CSA1
32.08.109Flange Bolt/Washer Assembly M8 x 2521
4124.191200.06Stator Assembly, Al, 0160 x 130 mm, CSA1
5124.191002.01Stator Cover1
62/8/1932Flange Bolt/Washer Assembly M6 x 179
7122.190002.00End Housing1
81.16674.0512.2Flange Bolt M5 x 123
9122.190300.00Carbon Brush Assembly1
10122.190004.01Bracket, Carbon Brush Holding1
111.9074.15.0520Bolt/Washer Assembly M5 x 201
12122.190400.02Terminal Block1
131.9074.17.0516Screw/Washer Assembly M5 x 162
14122.190200.03AVR1
151.16674.0516Flange Bolt M5 x 162
16122.190018.03Bracket, End Housing Cover1
17122.190003.01.48Cover, End Housing, Yellow1
182.08.068.1Flange Bolt M5 x 13, Black1

Fuel TANK PART DIAGRAM

CHAMPION 201076 3650W Dual Fuel Portable Generator-FUEL TANK PART DIAGRAM

FUEl TANK PART lIST

#Part NumberDescriptionQty.
1122.070011.19Tube, Fuel, 25+250+25 mm, Fuel Tank to Fuel Valve1
22/6/1916Clamp 08.8 x b81
321.070600.03Fitting, Fuel Tank1
4122.071000.66.48Fuel Tank, 18L, Yellow1
5122.070015.01Mount Vibration, Fuel Tank2
624.070800.00Reversal Valve1
7122.072000.03Fuel Gauge1
8122.070300.03Fuel Filter1
9122.070100.09Fuel Tank Cap1

CONTROl PANel PART DIAGRAM

CHAMPION 201076 3650W Dual Fuel Portable Generator-CONTROL PANEL PART DIAGRAM

CONTROL PANEL PART LIST

#Part NumberDescriptionOty.
1122.070400.09Valve, Dual Fuel Select1
21.845.4816Screw, ST4.8 x 164
3122.139004.02Plate, Fuel Dial Mounting1
41.818.0414.1Screw M4 x 14, Black3
562.139007.00Spring, Steel Ball1
61.308.7Ball Bearing, Rotary Knob1
75.1050.005Microswitch, 1-Pole1
85.1050.006Microswitch, 2-Pole1
9122.139001.02Rotary Knob1
101.9074.4.0414.1Screw/Washer Assembly M4 x 14, Black1
1162.139002.00.48Cover, Rotary Knob, Yellow1
121.6177.1.05Lock Nut M5, Flange7
13122.210002.64Control Panel Housing1
145.1210.92020Amp Circuit Breaker, Push Button, CSA1
155.1210.93030Amp Circuit Breaker, Push Button, CSA1
165.1870.014Circuit Breaker Cover, Push Button2
175.1470.000Intelligauge, INT1AOF1
18122.25.5.2Control Panel1
195.1870.023Receptacle Cover, Receptacle L5-30R1
205.1120.023Receptacle L5-30R, CSA1
215.1870.021Receptacle Cover, Receptacle TT-30R1
225.1120.036Receptacle TT-30R1
235.1870.025Receptacle Cover, Receptacle 5-20R1
245.1120.027Receptacle 5-20R, Duplex, CSA1
251.6177.1.04.1Lock Nut M4, Flange, Black8
265.1820.004Charger Module1
271.818.0514.2Screw M5 x 142
285.1810.004Over Voltage Protector, CSA1
291.845.4216Screw, ST4.2 x 162
305.1830.022CO Module1
315.1280.008Fuse 5A1
32122.210003.02Wire Jacket, Control Box Housing, CSA1
335.1320.012Sheath, Wire, CSA1
34122.210003.04Plug, End Cover, CSA1
35201076.21.10Wire Harness Assembly1

FRAMe ASSeMblY PART DIAGRAM

CHAMPION 201076 3650W Dual Fuel Portable Generator-FRAMe ASSeMblY PART DIAGRAM

FRAME ASSEMblY PART lIST

#Part NumberDescriptionQty.
11.9074.4.0414.1Screw/Washer Assembly M4 x 14, Black2
2122.200702.13Cover, Handle, Upper1
3122.200702.14Cover, Handle, Lower1
4122.200701.13Handle, U Style1
51.894.1.08Circlip 082
6152.200703.02Short Pin. Handle2
7152.200703.05Long Pin, Handle2
811.110008.00“R” Shape2
962405.09.16.2Frame, 590 x 492 x 502mm1
10122.201200.07Motor Mount 22
11122.201200.06Motor Mount 12
122.16.001.1Pin 02 x 33, “R” Shape. Blcak2
13122.201701.11.488 in. Wheel. PU, Yellow2
14122.201501.23.1Pin Roll, Wheel, 016 x 010 x 97, Black2
15122.201702.11.48Wheel Cover, Tooth Profile 8-10 in. Yellow2
161.6177.1.08Lock Nut M8. Flange4
171.5789.0840.1Flange Bolt M8 x 40, Blcak4
18152.200002.16.2Support Leg. 68 mm2
19122.201400.04Rubber, Support2
201.5789.0825.1Flange Bolt M8 x 25, Blcak2
211.6177.1.08.1Lock Nut M8. Flange, Black6

WIRING DIAGRAM

CHAMPION 201076 3650W Dual Fuel Portable Generator-WIRING DIAGRAM

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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