Hilti Hit-re 500 V3 1400 Jumbo Injectable Adhesive Anchor Instruction Manual

HIT-RE 500 V3 1400 Jumbo Injectable Adhesive Anchor
Instruction Manual

HIT-RE 500 V3 1400 Jumbo Injectable Adhesive Anchor

Danger

Contains: 2,2‘-[(1-methy lethylidene)bis(4,1-pheny leneoxyme thylene)]bisoxirane (A); Trimethy lolpropane triglycidylether (A); 2-methyl-1,5-pentanediamine (B); m- ylylenediamine(B);
Causes severe skin burns and eye damage (A, B) May cause an allergic skin reaction (A, B) May cause respiratory irritation (B) Suspected of causing genetic defects (A). May damage fertility or the unborn child (A) Toxic to aquatic life with long lasting effects (A,B)
Adhesive anchoring system for rebar and anchor fastenings in concrete. Read the safety instructions, general informations and warnings before using the product.

Dry concrete	Water saturated concrete	Waterfilled borehole in concrete	Submerged borehole in concrete

Hammer drilling	Diamond coring	Hollow drill bit	Roughening tool

Threaded rod	Threaded sleeve Rebar	Uncracked concrete	Cracked concrete

Working time	Initial curing time	Curing time	Roughening time

HAS-U, -HDG, -A4, -HCR / HIT-V, -F, -R / HAS / HAS-E

HIT-V

Ø d [mm]	Ø d0 [mm]	hef [mm]	Ø df [mm]	[Nm]
M12	14	70…240	14	40
M16	18	80…320	18	80
M20	22	90…400	22	150
M24	28	100…480	26	200
M27	30	110…540	30	270
M30	35	120…600	33	300

HIS (-N, -RN)

Ø d [mm]	Ø d0 [mm]	hef [mm]	Ø df [mm]	hs [mm]	Tinst [Nm]
M8	14	90	9	8…20	10
M10	18	110	12	10…25	20
M12	22	125	14	12…30	40
M16	28	170	18	16…40	80
M20	32	205	22	20…50	150

Rebar

Ø d [mm]	Ø d0 [mm]	hef [mm]
12	14	…1200
14	18	…1400
16	20	…1600
18	22	…1800
20	25	…2000
22	28	…2200
24	32	…2400
25	32	…2500
26	35	…2600
28	35	…2800
30	37	…3000
32	40	…3200
36	45	…3200
40	55	…3200

Ø	Ø	HAS-U HIT-V	HIS-N	Rebar
d0 [mm]		d [mm]
14	14*	12	8	10
16	16	−	−	12
18	18	16	10	14
20	20	−	−	16
22	22	20	12	18
25	25	−	−	20
28	28	24	16	22
30	30	27	−	−
32	32	−	20	24/25
35	35	30	−	26/28
37	−	−	−	30
40	−	−	−	32

HIT-RB	HIT-SZ	HIT-DL	TE-YRT
[mm]	[mm]		[mm]
14	14	14	18
16	16	16	20
18	18	18	22
20	20	20	25
22	22	20	28
25	25	25	30
28	28	25	32
30	30	25	35
32	32	32
35	35	32
37	37	32
40	40	32

HIT-DL: hef > 250 mm > 250 mm HIT-RB: hef > 20 x d
TE-CD 14: min. 61 l/s VC 20/40-Y no battery mode

Hilti VC 20/40 (-Y)		HIT-OHC
	Ø d0 [mm]	HIT-…	Art. No.	Art. No.
	14 … 20	OHC 1	387551	387550
	22 … 32	OHC 2	387552

d0 [mm]	[mm]	Art. No. 381215
…32	…1500		≥ 6 bar/90 psi
…55	…3200	–	≥ 140 m³/h

	[°C]	twork	tcure, ini	tcure, full	[°F]
	-5 … -1	2 h	48 h	168 h	23 … 31
	0 … 4	2 h	24 h	48 h	32 … 40
	5 … 9	2 h	16 h	24 h	41 … 49
	10 … 14	1.5 h	12 h	16 h	50 … 58
	15 … 19	1 h	8 h	16 h	59 … 67
	20 … 24	30 min	4 h	7 h	66 … 76
	25 … 29	20 min	3.5 h	6 h	77 … 85
	30 … 34	15 min	3 h	5 h	86 … 94
	35 … 39	12 min	2 h	4.5 h	95 …103
	40	10 min	2 h	4 h	104

≥ +5 °C / 41 °F  = 2x tcure

hef [mm]	troughen
0 … 100	10 sec
101 … 200	20 sec
201 … 300	30 sec
301 … 400	40 sec
401 … 500	50 sec
501 … 600	60 sec

troughen = hef [mm] / 10
troughen = hef [mm] / 10

		hef
HIT-P 8000D	…40mm	…3200mm	-5 °C … 40 °C 23 °F … 104 °F	5 °C … 40 °C 41 °F … 104 °F

		hef
HIT-P 8000D	…28mm	…1000mm	-5 °C … 40 °C 23 °F … 104 °F	5 °C … 40 °C 41 °F … 104 °F

Adhesive anchoring system for rebar and anchor fastenings in concrete
▶ Prior to use of product, follow the instructions for use and the legally obligated safety precautions.
▶ See the Safety Data Sheet for this product.
Hilti HIT-RE 500 V3
Contains: 2,2‘-[(1-methylethylidene)bis(4,1-phenyleneoxymethylene)]bisoxirane (A); Trimethylolpropane triglycidylether (A); 2-methyl-1,5-pentanediamine (B); m-Xylylenediamine (B);

Danger

Recommended protective equipment:
Eye protection: Tightly sealed safety glasses e.g.: #02065449 Safety glasses PP EY-CA NCH clear;
#02065591 Goggles PP EY-HA R HC/AF clear;
Protective gloves: EN 374 ; Material of gloves: Nitrile rubber, NBR
Avoid direct contact with the chemical/ the product/ the preparation by organizational measures.
Final selection of appropriate protective equipment is in the responsibility of the user
Disposal considerations
Empty packs:
▶ Leave the Mixer attached and dispose of via the local Green Dot collecting system
– or EAK waste material code 15 01 02 plastic packaging.
Full or partially emptied packs:
▶ dispose of as special waste in accordance with official regulations.

•  EAK waste material code: 20 01 27* paint, inks, adhesives and resins containing dangerous substances.
• or waste material code: EAK 08 04 09* waste adhesives and sealants containing organic solvents or other dangerous substances.

Content: 1400 ml / 47.3 fl.oz
Weight: 1980 g / 69.8 oz
Warranty: Refer to standard Hilti terms and conditions of sale for warranty information.
Failure to observe these installation instructions, use of non-Hilti anchors, poor or questionable concrete conditions, or unique applications may affect the reliability or performance of the fastenings.

Product Information

• Always keep this instruction for use together with the product.
• Ensure that the instruction for use is with the product when it is given to other persons.
• Safety Data Sheet: Review the SDS before use.
• Check expiration date: See expiration date imprint on foilpack manifold (month/year). Do not use expired product.
• Foil pack temperature during usage: +5 °C to 40 °C / 41 °F to 104 °F.
• Conditions for transport and storage: Keep in a cool, dry and dark place between +5 °C to 25 °C / 41 °F to 77 °F.
• For any application not covered by this document / beyond values specified, please contact Hilti.
• Partly used foil packs must be used up within one week. Leave the mixer attached on the foil pack manifold in the dispenser and do not retract the pistons! Remove the air pressure hose and store under the recommended storage conditions. If reused, attached a new mixer and discard the initial quantity of anchor adhesive.

WARNING
Improper handling may cause mortar splashes. Eye contact with mortar may cause irreversible eye damage!

• Always wear tightly sealed safety glasses, gloves and protective clothes before handling the mortar!
• Never start dispensing without a mixer properly screwed on.
•  When using an extension hose: Discard of initial mortar flow must be done through supplied mixer only (not through the extension hose).
• Attach a new mixer prior to dispensing a new foil pack (snug fit).
• Caution! Never remove the mixer while the foil pack system is under pressure.
• Use only the type of mixer supplied with the adhesive. Do not modify the mixer in any way.
• Dropping foil packs, also foil packs already inserted into the foil pack holder, is likely to cause damage leading to mal function.
• Never use damaged foil packs and/or damaged or unclean foil pack holders.

Poor load values / potential failure of fastening points due to inadequate borehole cleaning. The boreholes must be dry and free of debris, dust, water, ice, oil, grease and other contaminants prior to adhesive injection.

• Hilti hollow drill bits TE-CD, TE-YD must be used in conjunction with a properly maintained Hilti vacuum cleaner with model and suction capacity (volumetric flow rate) as specified in the accessory table.
• For blowing out the borehole – blow out with oil free air until return air stream is free of noticeable dust.
• For flushing the borehole – flush with water line pressure until water runs clear.
• Important! Remove all water from the borehole and blow out with oil free compressed air until borehole is completely dried before mortar injection (not applicable to hammer drilled hole in underwater application).

Ensure that boreholes are filled from the back of the boreholes without forming air voids.

• If necessary, use the accessories / extensions to reach the back of the borehole.
•  For overhead applications use the overhead accessories HIT-SZ / IP and take special care when inserting
  the fastening element. Excess adhesive may be forced out of the borehole. Make sure that no mortar drips onto the installer.
•  If a new mixer is installed onto a previously-opened foil pack, the first trigger pulls must be discarded.

Due to the heat generation during curing, metal element (rod) must be set within the allowed working time or wood (the base material) may be negatively effected.
Not adhering to these setting instructions can result in failure of fastening points.

Hilti (Gt. Britain) Ltd.
1 Trafford Wharf Road
Trafford Park, GB-M17 1BY Manchester
Tel +44 161 886 1000

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