Dake Sxc Work-a-matic Bandsaw User Manual

Dake Sxc Work-a-matic Bandsaw User Manual

DAKE SXC Work-A-Matic Bandsaw

Work-A-Matic Bandsaw

DAKE STANDARD LIMITED WARRANTY

Finished Machines
– Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free from defects in material and workmanship under normal use and service  within 1 year (12 months) from the delivery date to the end user.

Parts
– Dake warrants to the original purchaser the component part manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 30 days from the delivery date to the end user.
– The standard limited warranty includes the replacement of the defective component part at no cost to the end user.

Sale of Service (Repairs)
– Dake warrants to the original purchaser the component part repaired by Dake Corporation at the manufacturing facility to be free from defects in material and workmanship under normal use and service within 90 days from the return date to the  end user, as it pertains to the repair work completed.
– The standard limited warranty includes repair of the defective component part, at no cost to the end user.

Warranty Process
– Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the product that proves defective in materials or workmanship. The manufacturer retains the sole right and option, after inspection, to determine whether to repair or replace defective equipment, parts, or components. The manufacturer will assume ownership of any defective parts replaced under this warranty.

– All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval:

– When contacting Dake, please have the following information readily available:

  1. Model #
  2.  Serial #
  3. Sales Order #

– Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return Material Authorization (RMA) number. If the item is to be returned per Dake’s request, the RMA number must be clearly written on the exterior packaging. Any item shipped to Dake without an RMA will not be processed.

Warranty Exceptions
The following conditions are not applicable to the standard limited warranty:
(a) Part installation or machine service was not completed by a certified professional, and is not in accordance with applicable local codes, ordinances, and good trade practices.
(b) Defects or malfunctions resulting from improper installation or failure to operate or maintain the unit in accordance with the printed instructions provided.
(c) Defects or malfunctions resulting from abuse, accident, neglect, or damage outside of prepaid freight terms.
(d) Normal maintenance service or preventative maintenance, and the parts used in connection with such service.
(e) Units and parts which have been altered or repaired, other than by the manufacturer or as specifically authorized by the manufacturer.
(f) Alterations made to the machine that were not previously approved by the manufacturer, or that are used for purposes other than the original design of the machine.

RETURN & REFUND POLICY

– Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to help.

Returns
– All Dake manufactured / distributed machines, parts and couplings include a 30-day return option. These policies are valid from the date of final shipment to the end user. To be eligible for a return, the item must be unused and in the same condition as received.
– All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval:

– Once the return request has been approved by Customer Service, a representative will supply a Return Material Authorization (RMA) number.
– The returned item must have the provided RMA number clearly marked on the outside packaging. Any item received without an RMA number clearly visible on the packaging will not be processed.
– An RMA number can only be provided by the Dake Customer Service team and must be obtained prior to the return shipment.

Refunds
– Once the item has been received and inspected for damages, a representative will notify the requestor referencing the provided RMA number. If the return is approved, a refund will be issued to the original method of payment, less a 20% restocking fee.
– The restocking fee may be waived if an order is placed at the time of return with likevalue merchandise. Transportation costs are the responsibility of the end user and will not be credited upon return approval.
– Any item that is returned after the initial 30 days or has excessive/obvious use will not be considered for a full refund.

SPECIFICATIONS

Machine TypeGravity feed, rolling frame vertical bandsaw
Cut Capacity9 inches x 14-½ inches
Blade (frame) Travel9 inches
Frame TravelGravity counterbalance weight with hydraulic regulation
Maximum work height14-1/2 inches
Blade Width/Length1/4 – 3/4 inches / 120 inches
Blade Speeds (Feet per Minute)70 / 140 / 270 / 540 FPM
Worktable Dimensions29” x 18”
Mitering45°
Worktable Height from Floor36-1/2”
Band Wheels14” Diameter
Horsepower1 H.P.
Weight810 pounds
Overall Height66”
Base Width29”
Depth40”
Voltage120-volt single phase 230-volt single phase 230-volt three phase 460-volt three phase
Machine should be wired to main service by a qualified Electrician
AMP
  • 20-amp service for 120-volt & 230-volt machines
  • 16-amp service for 460-volt machine
Machine Features:

– Roller blade guides, miter gauge with C-Clamp assembly, headlock, cutting chart, and one standard blade furnished with the machine.
– Large precision ground table for large work surface.
– Heavy-duty gearbox with 4 speed step pulleys for fast speed changes.
– 14” lipped band wheels with rubber tires for smooth operation and long life.
– Blade changes are made quickly with easy access to the band wheels.
– Welded steel base and head frame that is rigid, heavy and durable that helps reduce any wobble and vibration.
– Adjustable counterweight and infinitely variable hydraulic feed pressure regulation, for hands free cutting of most materials.
– Front mounted hydraulic feed control for operator convenience and operation.
– Electrical package that includes low voltage controls, low voltage coil and E-stop button.
– Heavy cast miter gauge and C-Clamp for holding material during the cutting operation, whether it is straight or miter cutting

In the space provided record the serial number and model number of the machine. This information is only found on the black Dake tag. If contacting Dake this information must be provided to assist in identifying the specific machine.

SAFETY WARNINGS

BEFORE USE, ALL SAFTEY INSTRUCTIONS MUST BE READ

– Before the PRESS is used, the instruction manual with this machine must be read and understood. This manual offers safe operation instructions. Offered below are safety instructions designed for the press and general safety instructions that apply to most machinery.
– As will all machinery there are certain hazards involved with operation and use of the machine. Using the machine with respect and caution will considerably lessen the possibility or personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
– This machine was designed for certain applications only. We strongly recommend that this machine NOT be modified and/or used for any application other than for which it was designed. If you have any questions relative to its application DO NOT use the machine until you contact with us and we have advised you to do so.

Practice Sade Operation:
  • Keep hands out of point of operation.
  • Never wear cloth gloves.
  • Always wear the eye protection.
  • Look over machine for general maintenance before operation task.
  • Keep all body parts as far away from the moving blade as possible.
  • Always use the correct specified blade type and correct length.
  • Never force the work into the blade to speed up the process. Allow the blade to do the cutting.
  • Always have firm footing when operating the saw and have an open surrounding.
  • Do not modify or change the structure of the saw. It is designed the way it is for a reason.
Safety Labels:
Part # 84395Part # 84605Part 84605

ADJUSTMENTS

A: BLADE TENSION HANDLE – Used to remove and install saw blade. Also used to set the correct blade tension – Be sure blade is tight.
B&C UPPER BLADE WHEEL CONT ADJUSTMENT – If your saw should get out of adjustment and the blade runs off the wheel or runs back against the lip, loosen the two bottom bolts on the wheel slide (B) Turn the set screw (C) in or out to make the blade run approximately 1/32” away from the lip on the back of the wheel. Tighten the two wheel slide bolts. IMPORTANT: If the blade is allowed to run against the lip on the wheel it will wear the lip off.
D GUIDE BAR LOCK – Used to lock the roll guides in position.
E ROLL GUIDES – Should be adjusted so they clear your work by approximately ½”. This will insure maximum blade rigidity.
F STOP CLAMP – Has two uses: 1) The stop clamp can be set for depth of cut. 2) The stop clamp, if placed behind the neck, will lock the frame in a forward position for contour work.
G ANGLE PLATE – Used to hold stock in place for cutting. Graduations are provided to set angle cuts.
H C-CLAMP – Used mainly for round stock. Flat stock needs no clamping.
J COUNTERWEIGHT – Used to maintain the blade pressure you desire.
K HYDRAULIC CYLINDER – This should be adjusted to allow the frame to travel rapidly but not free fall. This is a safety device and should be kept properly adjusted.

BLADE SELECTION

– For operator convenience, a blade selector chart is located inside the saw cover. It provides recommended blade speeds, required teeth per inch, and minimum cutting radius for various blade widths. The following chart can be used to select the blade needed:

Thickness of MaterialTeeth per Inch
Up to 1/8”18T
1/8” to 1/4”14T
1/4″ to 1/2″10T
1/2″ to 1”8T
1” to 3”6T-4T
3” to 6”4T-6T
6” and longer3H

Blade Speeds: (FPM) & Removal/Install Procedure

– To change blade speeds, bring the frame all the way forward. Lift the motor and move the V-belt to one of the three speeds offered: 70, 140, 270, or 540. Refer to the blade selector chart inside the cover on your SXC for the appropriate speed.
– To remove the blade, release the blade tension handle then remove the blade.
– To install blade, place the blade over the bottom wheel, then on the top wheel. Teeth must point down toward the table. Tighten the blade tension handle enough to hold the blade firmly in place, and the push the blade into the roller guides. Turn the machine on to allow the blade to position itself, and then finish tightening the blade.

Please Note: The most common causes of the SXC not cutting straight are:

  1. Blade tension is too low.
  2. Blade is dull or worn on one side.
  3. Blade was installed upside down. The teeth must point down toward the table.

LUBRICATION

– Gear Box: Your SXC gearbox is filled at the factory. Check the fluid level on arrival, and then check every six months thereafter. Use 90-weight gear lube to maintain fluid level at the fill/check pipe plug.
– Cylinder: Keep the cylinder reservoir 1/2 to 3/4 full. Use light hydraulic oil tore fill.

ELECTRICAL DIAGRAMS

Work-A-Matic Bandsaw Electrical Diagrams

EXPLODED VIEWS & PARTS LISTS

ItemPart NumberDescriptionQty
A716716Tension Handle Assembly1
B86747Door Latch1
C716714C-Clamp Assembly1
D716703Angle Plate with Pin1
E1716764New Style Complete Electrical Kit – 1 ph 110 volt1
E2716765New Style Complete Electrical Kit – 1 ph 220 volt1
E3716766New Style Complete Electrical Kit – 3 ph 230 volt1
E4716767New Style Complete Electrical Kit – 3 ph 460 volt1
F86782Return Handle1
G300450Knob, Return Handle1
H716725Caster Set – Optional1
I87093Blade Guard1
Gear Assembly Parts List

ItemPart NumberDescriptionQuantity
716712Gearbox Assembly1
300472Bearing, Seal2
300490Gasket, Gearbox1
300491Gasket, Gearbox4
300589Dowel Pin 3/16 x ½2
43412Screw, Soc Cap16
43414Screw, Soc Cap6
43590Screw, Soc Set3
86820Bearing Cover, Small/hole2
86821Bearing Cover, Small2
86822Gearbox Casting1
86823Cover, Gearbox1
I300666Gear, Worm 40T Bronze1
J8678480 Tooth Gear1
K300456Worm, 4-Lead1
L30064624 Tooth Gear1
M5072-00Bearing, Gearbox2
N5073-00Bearing, Gearbox2
O86785Shaft, Main Drive1
P86781Axle, Gearbox-Short1
Q86783Spacer, Gearbox 1-1/41
R86786Spacer, Gearbox1
S300449Key, Woodruff #132
T300451Key, Woodruff #51

ItemPart NumberDescriptionQuantity
U43450Cap Screw2
V86827Wheel Slide Tension Mounting block1
W10117-00Tension Screw1
X43447Cap Screw6
Y186824Wheel Slide – External piece1
Y286825Wheel Slide Adjustment – Internal piece1
Z86826Rail Wheel Slide2
AA143922Nut1
AA243638Washer1
BB143452Soc Cap Screw 3/8-16 x 1-3/44
BB243632Washer 5/16” flat4
CC43591Set Screw 3/8-16 x 11
DD86810Guide Bar Holder1
EE300832Knob Assembly 1-1/2”1
FF70287Roll pin2
GG43451Cap Screw2

ItemPart NumberDescriptionQuantity
N/A86806BContour Insert, Brass, Large (1/2”)1
N/A86807BContour Insert, Brass, Small (1/4”)
N/A86792Contour Guides (Casting)
N/A86808Contour Insert Holder
N/A86806ACarbide Inserts, Set of 2 (1/2”)
N/A86807ACarbide Inserts, Set of 2 (1/4”)
N/A716723Counterweight Assembly1
N/A86832Feedweight1
N/A716709Hydraulic Cylinder – OLD STYLE – Machines before 9/27/02. OBSOLETE – Must retrofit new style 716769
N/A716769Hydraulic Cylinder – NEW STYLE with retrofit kit.
For machines after 9/27/02.
N/A300505Reservoir, Hydraulic Cylinder (1oz.) OLD STYLE
N/A300510Reservoir, Hydraulic Cylinder (2oz.) OLD STYLE
N/A716754Cylinder Rebuild Kit – OLD STYLE
N/A300598Shoulder Bolt, Hydraulic Cylinder
N/A86836Eccentric Roller Gravity Feed2
1086816Stud Flat Track1
10A86852Flat Track Rail1
11300471Bearing Flat Track W2041
11A86839Flat Track Roller Spacer1
32300477E-Clip1
3386837Stud Lever Weight1
3486819Stud Grooved Roller1
35716706Roller with Groove & Bearing1
3686838Spacer Gravity Feed (3/8)2
3786815Guide Support Bar – STD
3786817Guide Support Bar – SXC, XC (Current)1
3886810Guide Bar Holder1
39300832Guide Bar Lock Knob2
4086813Swivel Guide Bar Support1
42716716Tension Handle Assembly1
4386827Pillow Block1
4486828Tension Handle Body1
44A43634Tension Handle Washer1
44B10117-00Tension Screw1
45300450Return Handle Knob1
45A86841Return Handle Link1
45B86782Return Handle1
45C43777Return Handle Shoulder Bolt (1/2 x 1/2)3
45D24565Return Handle Axle Bolt (1/2-13 x 3” SHCS)
45E86839Return Handle Spacer (1/4)2
N/A86798Motor Mounting Axle1
N/A86800Motor Mounting Block2
52300459Band, Blade Wheel2
5310025-01Roll Guide Bearing4
5487087Roll Guide (1”)
5486809Roll Guide (3/4”)4
54A716717Upper/Lower Roll Guide Assembly
(Includes items 53, 54 (3/4”), 55, 56A, and screw)
1
5586811Guide Roller Holder2
5686805Guide Roller Pillow Block1
56A86814Eccentric Lower Guide2
56B86812Pin, Lower Guide Rolls
5786791Frame Stop1
58300832Stop Weight Knob1
5986796Work Table1
6086803Axle, Upper/Lower Wheel2
6286795Blade Wheel2
6378650Washer2
64300651Nut2
65300693Wheel Bearing (6205)4
6686824Wheel Slide1
6786826Rail, Wheel Slide2
6886825Wheel Slide Adjustment1
6986804Stud, Upper/Lower Wheel2
70300466Retaining Ring, Blade Wheel
N/A87065AWheel Guard1
N/A300685Pulley Guard Assembly1
N/A300522V-Belt1
N/A43632Washer, Angle Plate1
N/A86835Lever Link Weight1

ORDER INFORMATION

– Please contact factory for current prices
– Parts are available for direct purchase from Dake or through a distributor. When placing a parts order, you will need to provide the part number, name of part, and model number. All parts shipped F.O.B. Factory in Grand Haven, MI.
– If a customer has any questions or concerns regarding a Dake product that was purchased, please email customer service at [email protected]

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


Related Manuals