30QT Orbit Winch
Product Information: RA6302 Two Speed, Self-tailing Winch with
QuickTrimTM
The RA6302 is a two-speed, self-tailing winch designed to make
sailing easier and more efficient. It has a power ratio of 8:1 in
the first speed and 30:1 in the second speed and can accommodate
line diameters of 7-12mm (9/32 – 1/2). The winch has a maximum
working load (MWL) of 700 kg (1540 lb) and weighs 3.1 kg (6.8
lb).
Installation Instructions
- Clean the mounting surface and tape the drilling template in
position so that it matches the desired winch mounting position and
orientation. - Pull back the spring-loaded release latch on the self-tailing
arm with a fingertip, then rotate the arm slightly in an
anti-clockwise direction until it can be lifted clear of the
winch. - Pull upward on the drum to remove it from the centre stem.
Place the centre stem on the template with mounting hole positions
aligned, to check that orientation of rope entry in relation to
Output Drive Gear is correct. - Ensure the Drive gear is aligned to the line entry as per the
orientation on the template. - Remove the template, clean away any debris from the holes, and
clean the deck thoroughly to ensure deck sealant can adhere
properly. - Apply sealant under the base of the centre stem around the
mounting holes, ensuring that the drainage channels remain clean
and free of sealant. For mounting on metal surfaces, the base must
also be completely isolated from the mounting surface to prevent
galvanic corrosion. Isolation is also recommended for installation
on raw carbon fibre surfaces. - Fit the winch to the deck using large washers (or backing
plate) and locking nuts below deck. Apply Tef-GelTM under the head
of each mounting fastener to isolate it from the aluminium centre
stem. To avoid wearing the anodised surface of the stem, use a hex
key to prevent the fastener from turning and use a spanner to
tighten the nuts from below.
Reassembling Instructions
- Lift the drum assembly over the centre stem, then slide it
fully down into position.
For detailed instructions regarding installation, operation,
service and maintenance, download the complete Product Manual for
this winch from ronstan.com/orbitwinch.
996127–Rev.1
QUICK REFERENCE GUIDE
O R B I T W I N C HTM
30QT
RA6302 Two Speed, Self-tailing Winch with QuickTrimTM
DETERMINE WINCH MOUNTING POSITION
Position the winch in the desired location. Ensure the surface is flat and the line entry angle is acceptable (3-8º as shown below).
!
3-8°
Incorrect line entry
Download the complete Product Manual for this winch from ronstan.com/orbitwinch for detailed instructions regarding installation, operation, service and maintenance.
RA6302 Specifications
Power ratio: 1st speed: 8:1
2nd speed: 30:1
Line dia.: 7-12mm (9/32″ – 1/2″)
Weight:
3.1 kg (6.8 lb)
MWL:
700 kg (1540 lb)
INSTALLATION
2
1
3
PSLTHEHAOISSUEDLCDRAOAWNCTICNAUGCRT/ALRTIOBERNDASIMRTYAENNHASFFIOOSSARBRNCESSFAEUABNT6RELEPT3RHERNE0EOQR2E1DUINU:IRMR1CFEOSEODDR:SMUFU5OACNTxRHITOUAMNSTSE.6HEINO(MD1LEE/PC4SPLK”A)APCLCTIANESNGSK, OLENNLGY;THSOS,METECD.ETAILS
ROPE HAVE BEEN
ENTRY OMITTED.
STEP 1 Clean the mounting surface and tape the drilling template in position so that it matches the desired winch mounting position and orientation.
STEP 2 Pull back the spring-loaded release latch on the self-tailing arm with a fingertip (1), then rotate the arm slightly in an anti-clockwise direction (2) until it can be lifted clear of the winch (3).
STEP 3 Pull upward on the drum to remove it from the centre stem. Place the centre stem on the template with mounting hole positions aligned, to check that orientation of rope entry in relation to Output Drive Gear is correct.
Mounting surface not flat
Ensure the Drive gear is aligned to the line entry as per the orientation on the template.
Output Drive
RA6302 MOUNT TEMPLATE SCALE 1:1 FASTENERS: 5 x M6 (1/4″) CSK
ROPE ENTRY
THIS DRAWING /LIBRARY HAS BEEN PRODUCED FOR USE IN DECK PLANS ONLY; SOME DETAILS HAVE BEEN OMITTED. SHOULD ACCURATE DIMENSIONS BE REQUIRED SUCH AS HOLE SPACING, LENGTHS, ETC. PLEASE CONTACT RONSTAN FOR FURTHER INFORMATION.
Line Entry
STEP 4 With the template in place, drill the Ø6.5mm holes for the M6 mounting bolts (or 9/32″ holes for 1/4″ bolts).
Remove the template, clean away any debris from the holes, and clean the deck thoroughly to ensure deck sealant can adhere properly.
STEP 5 Apply sealant under the base of the centre stem around the mounting holes, ensuring that the drainage channels remain clean and free of sealant. For mounting on metal surfaces, the base must also be completely isolated from the mounting surface to prevent galvanic corrosion. Isolation is also recommended for installation on raw carbon fibre surfaces.
STEP 6 Fit the winch to the deck using large washers (or backing plate) and locking nuts below deck. Apply Tef-GelTM under the head of each mounting fastener to isolate it from the aluminium centre stem. To avoid wearing the anodised surface of the stem, use a hex key to prevent the fastener from turning and use a spanner to tighten the nuts from below.*
*5x M6 or 1/4″ Grade 316 countersunk stainless steel fasteners. Use of A4-70 DIN7991 hex socket CSK screws is recommended, installed at a torque setting of no more than 7.1Nm as per industry standards.
Tef-GelTM is a trademark of Ultra Safety Systems, Inc.
Download the drilling template and complete Product Manual for this winch from ronstan.com/orbitwinch for detailed instructions regarding installation, operation, service and maintenance.
REASSEMBLING THE WINCH
0°
270°
90°
180° 0°
0°
270°
90°
180° 0°
3
1
2
Slow Fast
270°
90°
270°
90°
180°
180°
STEP 1 Lift the drum assembly over the centre stem , then slide it fully down into position.
ARM ORIENTATION The image above can be used as a guide to the orientation of the self-tailing arm in typical locations on the deck.
STEP 2 Rotate the self-tailing arm to its desired position, ensuring that the rope splitter is in position. Pull back the spring-loaded release latch on the self-tailing arm with a fingertip (1), then rotate the arm slightly in a clockwise direction (3), and listen for the audible “click” indicating it is locked in position (2).
QUICKTRIMTM
A patented innovation in self-tailing winches that allows rapid easing of line tension without having to remove the line from the self-tailer. Orbit WinchesTM are delivered with the self-tailer locked, operating as a traditional two-speed self-tailing winch. The QuickTrimTM function is enabled by following the instructions below.
ENABLING QUICKTRIMTM FUNCTION
2
1
3
REMOVE SCREW TO ACTIVATE QUICKTRIMTM
3
1
2
STEP 1 Remove the self-tailer arm, closing plate and closing washer and set these parts aside for now.
STEP 2 Locate and remove the countersunk cross-head screw.
USING QUICKTRIMTM
To release line tension, first hold the tail of the rope in one hand whilst placing your other hand on the top cover of the self-tailer.
Use the palm of your hand to grip and rotate the top cover anti-clockwise against the spring pressure and maintain it in that position. The self-tailer is now able to turn beneath the cover, allowing the line to be eased off the drum in a controlled manner.
For more information and a demonstration on using QuickTrimTM visit: ronstan.com/winches
STEP 3 Reassemble the winch as per instructions above.
STEP 3 Check that the drum turns smoothly when rotated by hand in a clockwise direction, and is not able to turn in an anti-clockwise direction. Insert a winch handle in the socket of the central drive shaft. Turning the handle in a clockwise direction should drive the drum in fast speed; turning the handle in an anti-clockwise direction should drive it in slow speed.
! SAFETY NOTICES
Read All Safety Notices and Product Manuals Do not install or operate this winch before reading and fully understanding the contents of the Product Manual.
Stay Alert When Operating Winches are very powerful and have the potential to cause significant damage and/or serious injury if used improperly or without due caution and vigilance.
Operators Must Be Trained Help prevent significant damage and/or serious injury by ensuring any person operating a winch has a thorough understanding of its proper operation and is aware of the potential hazards involved. As a minimum, all winch operators must read and understand the Safety Notices included in this Quick Installation Guide and the Product Manual.
Particular attention is drawn to the following points: · Children and others not qualified to operate a winch must be kept at a safe
distance from the winch and any rigging or fittings that are under load. · Long hair and/or loose clothing must be tied back to avoid being caught in
the winch.
· In the event of a line override or other fault with an electric winch, stop the winch and turn off power before attempting to resolve the problem.
Avoid Accidental Operation Remove winch handles when not in use, and turn off power to electric winches to help avoid unsupervised or unintentional operation. Failure to do so could result in significant damage and/or serious injury.
Maintenance Turn off power to an electric winch before performing any maintenance or service tasks. Failure to do so could result in significant damage and/or serious injury.
Download the complete Product Manual for this winch from ronstan.com/orbitwinch for detailed instructions regarding installation, operation, service and maintenance.
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