BNG3000 Gasoline Generator
Instruction Manual
3000
RUNNING WATTS
3500
MAX WATTS
The BNG3000 is a 3500 Watt (Max) / 30000 Watt (Rated), gasoline-powered generator designed for job site use and recreational applications.
The durable frame design, with handle and wheel kit makes this unit a powerful and convenient portable power plant, ideal as a contractor power source.
Company Contact Information:
BN Products-USA™
(800) 992-3833
3450 Sabin Brown Road
Wickenburg, AZ 85390
www.BNProducts.com
Contents hide
Engine: Crankcase
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 1000.170.E21V.00.00 | Crankcase body | 1 | 122. | (Speed adjustment gear assembly) | Centrifugal block | 2 |
| 2 | 1200.168.M030.00.00 | Unidirectional connector | 1 | 12.2.3 | Pin,Centrifugal block | 2 | |
| 3 | 1100.168.001V.00.00 | Sway bar | 1 | 12. | Center axis | 1 | |
| 4 | 1120.168.R001V.00.00 | Split clip | 1 | 12. | Clip, Center axis | 1 | |
| 5 | 2232.D68.001V.00.00 | Side plate | 1 | 13. | Slip cap | 1 | |
| 6 | 0270.168.001V.00.00 | Ball bearing(6205) | 1 | 13 | 1020.168.010V.00.00 | Oil protection assembly | 1 |
| 7 | 3150.168.002V.00.00 | Oil seal(025’41.25’6) | 1 | 13. | (Oil protection assembly) | Oil sensor | 1 |
| 8 | 2230.168.001V.00.00 | Wind guide | 1 | 112 | 0-ring | 1 | |
| 9 | 1250.168.R001V.00.20 | Drain bolt(M101 .25.15) | 2 | 13. | 0-ring | 1 | |
| 10 | 1260.168.R001V.66.00 | Washer,Drain bolt(010) | 2 | 73. | Nut | 1 | |
| 11 | 3170.168.R001V.00.00 | Set pin(08’14)) | 2 | 14 | 5787.06010.00.01 | Bolt(M6•10) | 2 |
| 12 | 1070.168.001V.00.00 | Speed adjustment gear assembly | 1 | 15 | 5787.06014.00.01 | Bolt(M6’14) | 2 |
| 13. | (Speed adjustment gear assembly) | Gasket | 2 | 16 | 5787.06012.00.01 | Bolt(M6•12) | 1 |
| 12. | Centrifugal gear assembly | 1 | 17 | 5787.06020.00.01 | Bolt(M6’20) | 1 | |
| 122. | Centrifugal gear | 1 | 18 | 1110.168.R001V.67.00 | Washer,slip cap(06’013″0.5) | 2 |
Engine: Crankcase Cover Parts
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 1010.168.002V.00.00 | Crankcase cover | 1 | 5. | (Oil Gauge assembly) | Oil gauge | 1 |
| 2 | 3150.168.002V.00.00 | Oil seal(025.041.25’6) | 1 | 5. | SeaWit gauge | 1 | |
| 3 | 0270.168.001V.00.00 | Ball bearing(6205) | 1 | 6 | 5787.08030.00.01 | Bolt(M8’30) | 6 |
| 4 | 3040.168.004V.00.00 | Gasket,Crankcase | 1 | 7 | 4070.460.001V.00.00 | Windshield | 1 |
| 5 | 1230.168.001V.16.00 | Oil Gauge assembly | 1 | 8 | 5787.06012.00.01 | Bolt(M6’12) | 1 |
Engine: Crankshaft
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 2040.D68.001V.00.00 | Flywheel ass. | 1 | 6. | (Ignigition Coil assembly) | Spark plug cap | 7 |
| 2 | 2030.168.003V.63.00 | Flywheel fan | 1 | 7 | 2160.168.001V.00.00 | Spark Plug assembly | 1 |
| 3 | 2020.168.0080.00.00 | Starter sleeve | 1 | 8. | (Spark Plug assembly) 7 .2 | Spark plug (F6TC) | 7 |
| 4 | 6177.14000.06.01 | Nut(M1411.5) | 1 | Gasket,Spark plug (074’018’07) | 7 | ||
| 5 | 0180.170.011V.71.00 | Crankshaft assembly | 1 | 8 | 5787.06025.00.01 | Bolt (M6’25) | 2 |
| 5. | (Crankshaft assembly) | Crankshaft | 1 | 9 | 2180.168.Al2V.00.00 | Spark plug sleeve assembly | 1 |
| 5. | Timing gear | 1 | 10. | (Spark Plug sleeve assembly) | Spark plug sleeve | 7 | |
| 5. | Governor gear | 1 | 9. | Handle | 7 | ||
| 5. | Woodruff key | 1 | 10 | 2050.D88.001V.00.00 | Charge coil | 1 | |
| 6 | 2100.168.M01V.00.00 | Ignition Coil assembly | 1 | 11 | 2090.D88.001V.00.00 | Fixer, Charge coil | 1 |
| 6. | (Ignition Coil assembly) | Ignition coil | 1 | 12 | 5787.06008.00.01 | Bolt (M6x13 ) | 1 |
| 6. | Stop lead | 1 | 13 | 5787.06030.00.01 | Bolt (M6x 30 ) | 2 |
Engine: Recoil (Pull) Starter
| Ref # | Part Number | Description | Qty | Ref it | Part Number | Description | Qty |
| 1 | 2000.D68.002V.P5.00 | Engine starter assembly | 1 | 2. | (Engine Starter Assembly) | Roller | 7 |
| 2. | (Engine Starter Assembly) | Fan cover | 1 | 2. | Starter spring | 7 | |
| 7. | Pivot bolt | 1 | 1.70 | Starter cover | 7 | ||
| 7. | Ratchet guide | 7 | 2. | Rope | 7 | ||
| 1. | Ratchet | 2 | 2. | Pulling handle | 7 | ||
| 8. | Gasket | 1 | 7. | Bolt (146.8) | 3 | ||
| 2. | Friction spring | 1 | 2 | 5787.06012.00.01 | Bolt M6’12 | 4 | |
| 8. | Ratchet spring | 2 | |||||
Engine: Cylinder Head
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 3020.170.001V.00.00 | Cylinder head gasket | 1 | 8 | 0001.170.001V.00.01 | Cylinder head cover | 1 |
| 2 | 3170.168.002V.00.00 | Set pin(01014) | 2 | 9 | 2370.168.007V.00.00 | Air duct | 1 |
| 3 | 5789.08060.00.01 | Bolt (M13″60) | 4 | 10 | 5787.06012.00.01 | Bolt (M612) | 4 |
| 4 | 0900.08032.00.01 | Stud, Exhaust port (M892) | 2 | 11 | 7061.T70.001V.00.0 | CAP,BREATHER CHAMBER | 1 |
| 5 | 0900.06090.00.01 | Stud, Intake port (M6″90) | 2 | 12 | 7061.170.002V.00.0 | PACKING, BREATHER CHAMBER | 1 |
| 6 | 0010.T70.001V.00.00 | Cylinder head | 1 | 13 | 7080.165.001V.00.0 | OIL STRAINER | 1 |
| 7 | 3000.170.001V.00.00 | Cylinder head gasket cover | 1 | ||||
Engine: Camshaft, Rocker, Valve Assemblies
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description |
| 1 | 0190.168.001V.00.00 | Connecting Rod assembly | 1 | 5 | 0210.170.E01V.00.00 | Piston Ring assembly |
| 1. | (Connecting Rod assembly) | Bolt,Connecting rod | 2 | 5. | (Piston Ring assembly) | First air ring |
| 1. | Cover ,Connecting rod | 1 | 5. | Second air ring | ||
| 1. | Body,Connecting rod | 1 | 53 | Oil ring assembly | ||
| 2 | 0200.170.E01V.00.00 | Piston | 1 | Sal | Scraper ring | |
| 3 | 0220.168.001V.00.00 | Piston pin | 1 | 5.3.2 | Set of ring | |
| 4 | 0230.168.001V.00.00 | Clip,Piston pin | 2 |
Engine: Piston/Connecting Rod Assemblies
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 0190.168.001V.00.00 | Connecting Rod assembly | 1 | 5 | 0210.170.E01V.00.00 | Piston Ring assembly | 1 |
| 1. | (Connecting Rod assembly) | Bolt,Connecting rod | 2 | 5. | (Piston Ring assembly) | First air ring | 1 |
| 1. | Cover ,Connecting rod | 1 | 5. | Second air ring | 1 | ||
| 1. | Body,Connecting rod | 1 | 53 | Oil ring assembly | 1 | ||
| 2 | 0200.170.E01V.00.00 | Piston | 1 | 5. | Scraper ring | 2 | |
| 3 | 0220.168.001V.00.00 | Piston pin | 1 | 53. | Set of ring | 1 | |
| 4 | 0230.168.001V.00.00 | Clip,Piston pin | 2 | ||||
Engine: Throttle Assembly
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 1180.168.002V.00.00 | Speed adjustment base assembly | 1 | 4 | 1160.168.001V.00.00 | Micro-adjustable Speed Spring | 1 |
| 1. | (Speed Adjustment base assembly) | Speed adjustment base | 1 | 5 | 1140.168.001V.00.00 | Speed adjustment arm | 1 |
| 1. | Adjustable Speed Spring | 1 | 6 | 1130.168.A01V.00.01 | Type T bolts | 1 | |
| 1. | Adjustable Speed Screw | 1 | 7 | 1130.168.A01V.00.02 | Bolt (M6.12) | 1 | |
| 2 | 1130.168.A01V.00.00 | Speed adjustment arm assembly | 1 | 8 | 6177.06000.00.01 | Nut (M6) | 1 |
| 3 | 1150.168.004V.00.00 | Reset spring | 1 | ||||
Engine: Carburetor
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 2260.170.001V.00.00 | Carburetor Assembly | 1 | 4 | 3080.168.004V.00.00 | Carburetor Gasket | 1 |
| 2 | 2300.168.001V.00.00 | Carburetor Block | 1 | 5 | 3060.168.004V.00.00 | Inlet Port Gasket | 1 |
| 3 | 3095.168.008V.00.00 | Air Cleaner Gasket | 1 | ||||
Engine: Air Cleaner
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 2280.168.007V.00.00 | Air cleaner assembly | 1 | 2. | (Air Cleaner assembly) | Air filter bolt | 1 |
| 1. | (Air Cleaner assembly) | Lower case cover | 1 | 2 | 2290.168.001V.00.00 | Air filter support | 1 |
| 1. | Support frame | 1 | 3 | 5787.06012.00.01 | BoIt(M6″12) | 1 | |
| 1. | Foam filter | 1 | 4 | 6177.06000.00.01 | Nut (M6) | 2 | |
| 1. | Upper case cover | 1 | |||||
Engine: Muffler
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 2445.460.001V.D7.00 | Fixer, Muffler support | 1 | 7 | 0093.08000.00.01 | Spring gasket (4p8) | 2 |
| 2 | 2440.460.001V.D7.00 | Muffler support | 1 | 8 | 6170.08000.00.01 | Nut (M8) | 2 |
| 3 | 2400.475.008V.00.00 | Muffler ass. | 1 | 9 | 3100.168.004V.00.00 | Gasket. exhaust port | 1 |
| 4 | 5787.06012.00.01 | BoIt(M6″12) | 6 | 10 | 460.2420.001.04.00 | Protector, muffler | 1 |
| 5 | 5787.08016.00.01 | BoIt(M8•16) | 2 | 11 | 5787.08012.00.01 | BoIt(M13*12) | 1 |
| 6 | 0097.08000.00.01 | Washer | 2 | ||||
Stator & Rotor
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 4000.475.336V.00.00 | Rotor & Stator assembly | 1 | 4 | 5789.06164.04.01 | Bolt (M6164) | 4 |
| 2. | (Rotor Assembly) | Rotor assembly | 1 | 5 | 4010.460.001V.00.00 | Stator/Rotor support | 1 |
| 1. | (Stator Assembly) | Stator assembly | 1 | 6 | 4020.460.P01V.00.00 | AVR assembly | 1 |
| 1.2.7 | Stator cover | 1 | 7 | 5789.05018.00.01 | Screw (M5’18) | 5 | |
| 1.2.2 | Stator | 1 | 8 | 4060.460.001V.04.00 | Bottom cover | 1 | |
| 1. | (Brush Assembly) | Brush assembly | 1 | 9 | 4000.475.336V.00.06 | Connecting block | 1 |
| 2 | 4100.460.004V.20.00 | Washer (08’025’3) | 1 | 10 | 5789.05010.00.01 | Bolt (M5’10) | 3 |
| 3 | 5789.08220.04.01 | Bolt(M8 x 220 x1) | 1 | ||||
Control Panel
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty | |
| 1 | 3370.475.P260.04.99 | Control Panel assembly | 1 | 12 | (Control Panel assembly) | Controls and Receptacles | ||
| 1. | (Control Panel assembly) | Component panel | 1 | |||||
Electric Starter
| Ref # | Part Number | Description | Qty | Ref it | Part Number | Description | Qty |
| 1 | 2070.068.A04V.00.00 | Starting motor parts | 1 | 5 | 2460.522.004V.00.00 | Battery | 1 |
| 2 | 2480.460.009V.00.00 | Battery positive pole wire | 1 | 6 | 5787.06012.00.01 | Bolt M6x 12 | 3 |
| 3 | 2480.460.003V.00.00 | Battery negative pole wire | 1 | 7 | 6170.06000.00.01 | Nut M6 | 4 |
| 4 | 3330.520.122V.04.0 | Fixer, Battery | 1 | 8 | 5787.08035.00.01 | Bolt M8 x 35 | 2 |
Wheel Kit
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 3332. 524. 007V. 00. 00 | Sol id wheel | 2 | 6 | 5787. 06012. 00. 01 | Bolt OW X12) | 2 |
| 2 | 6177. 12000. 07. 01 | Nut | 2 | 7 | 3334. 460. 0011. 04. 00 | V type support seat | 2 |
| 3 | 5787. 08016. 00. 01 | Bo 1 018 X 16 | 8 | 8 | 3360. 520. 003V. 00. 00 | Washer | 2 |
| 4 | 6177. 08000. 07. 01 | Nut | 2 | 9 | 3330. 520. 122V.04. 04 | Axle mount | 2 |
| 5 | 3335.460.502V.04.00 | hie | 1 | ||||
Wheel Kit
| Ref # | Part Number | Description | Qty | Ref # | Part Number | Description | Qty | |
| 1 | 3332. 524. 007V. 00. | 0 | Sol id wheel | 2 | 6 | 5787. 06012. 00. 01 | Bolt (96 X l2) | 2 |
| 2 | 6177. 12000. 07. 01 | Nut | 2 | 7 | 3334. 460. 0011. 04. 00 | V type support scat | 2 | |
| 3 | 5787. 08016. 00. 01 | Bolt118X 16 | 8 | 8 | 3360. 520. 003V. 00.00 | Slasher | 2 | |
| 4 | 6177. 08000. 07. 01 | Nut | 2 | 9 | 3330. 520. 122V. 04. 04 | Axle mount | 2 | |
| 5 | 3335. 460. 502V. 04.00 | Axle | 1 | |||||
Fuel Tank
| Ref P | Part Number | Description | Qty | Ref # | Part Number | Description | Qty |
| 1 | 3200.460.C211.P5.00 | Fuel tank assembly | 1 | 3. | (Fuel Switch assembly)2 .2 | Fuel on-off | 1 |
| 1. | (Fuel Tank assembly) | Fuel tank cover | 1 | Gasket | 1 | ||
| 1. | Fuel filter | 1 | 3 | 2360.458.007V.00.00 | Belt tubing clip(07.8) | 2 | |
| 1. | Fuel gauge assembly | 1 | 4 | 5787.06025.00.01 | Bolt(M6 x 25) | 4 | |
| 7. | Fuel gauge display | 1 | 5 | 2330.188.0O30.00.21 | Fuel tube | 1 | |
| 7. | Screw(Sx14) | 2 | 6 | 2332.188.004V.00.00 | Tubing protective sleeve | 1 | |
| 7. | Gasket(D6x025x1.5) | 4 | 7 | 3200.487.001V.00.09 | Tank check valve | 1 | |
| 2 | 3210.460.DO1V.00.00 | Fuel switch assembly | 1 | ||||
Generator Specifications
Receptacles
| Type | Quantity |
| 120 GDCI Duplex (20A) | 1 Pair |
| 120/240V 15A NEMA L5-30R | 1 |
| 12V DC 8.3A | 1 |
Specifications
| Power (Maximum) | 3500W |
| Power (Rated) | 3000W |
| Frequency | 60 Hz |
| Starting Type | Electric |
| Run Time at 50% Load (Hours per full fuel tank) | 12+ |
| Run Time at 100% Load (Hours per full fuel tank) | 6+ |
| Fuel Capacity | 4 gallons (15 L) |
| Wheel Kit | Included |
| EPA Certified | Yes |
| CARB Certified | Yes |
| Unit Dimensions | 23.25″ x 17.5″ x 18″ |
| Sound Level (decibals @ 23 ft) | 69.5 dBA |
| Unit Weight | 133 lbs (60.4 kg) |
Warranty
BN Products-USA warrants this tool to the original purchaser, to be free of defects in materials and workmanship under normal and appropriate use and servicing for the period of one year or 750 hours of use from the date of purchase.
BN Products-USA sole responsibility under this warranty is limited to the replacement or repair, at a designated facility, of only the part or parts evaluated by BN Products- USA upon inspection to be defective in materials and workmanship.
BN Products-USA™
Quality Products Engineered with Intelligence and Imagination™
BN Products-USA, LLC - Professional Contractor Tools
