Rugged Connector Sealing and Cable Assembly Systems
FullAXS Connector Sealing and Cable Assembly
System Solution Guide
FullAXS Mini and FullAXS Connector Sealing products are designed
to provide power and signal connectivity in any environment. These
products come with easy-to-install mating features, ruggedized
protection, and can be placed almost anywhere on the box. FullAXS
Mini Connector Sealing System is about 20% smaller than FullAXS
products, making it easier to transmit power or signal using
connections anywhere.
Key Product Features
- Modular design
- Small size and scalability
- Water-tight seal up to IP67 and IP65 levels
- UV material to meet F1 rating, UL 94-V0, and withstands
lightning strike requirements per IEC 62305-1 for shielded version,
up to 20kA at 10/350 micro sec - Easy, one-handed, blind installs from any angle including
upside down
Applications
The FullAXS Mini Connector Sealing System is suitable for
various applications that require power and signal connectivity in
harsh environments.
Specifications
Environmental and Mechanical specifications are in compliance
with IEC 60512-6-4 Application Spec and Product Spec.
FullAXS Mini Cable Assemblies
FullAXS Mini Cable Assemblies come in two variants: Fiber Optic
Floating Cable Assembly and Fixed Copper Cable Assembly. These
cable assemblies have easy-to-install mating features and
ruggedized protection, making them suitable for various
applications that require power and signal connectivity in harsh
environments.
FullProof Feature
FullProof Feature is available in FullPROOF 80 and 140,
FullPOWER, and FullFLEX 500. It is a latch on bayonet shell that
goes into the groove in the threads, making it easy to install and
uninstall.
FullAXS Mini Fiber Assemblies
FullAXS Mini Fiber Assemblies come with die-cast bayonet
bulkhead and standard EMI Shielding. The part number for FullAXS
Mini Fiber Assemblies is 2061980-X.
Product Usage Instructions
To install the FullAXS Connector Sealing and Cable Assembly,
follow the below instructions:
- Select the appropriate product variant based on your
application requirements. - Ensure that the product is compatible with the device or
equipment where you intend to install it. - Install the product using easy-to-install mating features and
ruggedized protection provided with the product. - For FullProof Feature, follow the installation and
uninstallation instructions provided in the user manual. - Test the product for power and signal connectivity to ensure
that it is working correctly.
FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY
System Solution Guide
Downloaded from Arrow.com.
NEXT GENERATION X-TTA SOLUTION
Next generation WiMAX and Long Term Evolution (LTE) Fiber/Power/Signal To The Antenna (x-TTA) connectivity designs require rugged cable assemblies for outdoor use. For direct connection, these cable assemblies need to plug directly into the optical transceivers or other connector types though a bulkhead construction. For this specific application, the connector design will need to accommodate for a large tolerance in Z-direction. Furthermore, the connector shell must allow for easy one handed mating. TE Connectivity’s (TE) FullAXS connector sealing systems were designed to function with a very large Z-axis tolerance, hence accommodating for the broadest range of transceivers on the market. This unique feature allows end users to pick almost any transceiver they wish. The FullAXS connector sealing system and cable assembly includes FullAXS Mini and FullAXS connector sealing products.
PRODUCT PORTFOLIO
CONNECTOR SEALING
FullAXS Mini Connector (31.2mm)
FullAXS Connector (36mm)
BULKHEADS FullAXS Mini
FullAXS
31.2mm
36mm
DATA AND DEVICES / FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY
2
Downloaded from Arrow.com.
FullAXS Mini connector sealing system delivers the small size and scalability to design in power and signal connectivity almost anywhere on the box. Easy-to-install mating features and ruggedized protection allow them to be installed in virtually any environment.
EFFICIENCY IN DESIGN FullAXS Mini connector sealing system is about 20% smaller than FullAXS products and can be placed almost anywhere on the box thanks to their flexible design. As space in the bottom of the box gets smaller and smaller, FullAXS Mini connector sealing products make it easy to transmit power or signal using connections anywhere. Their modular design make them scalable in form, fit and function.
MATING MADE EASY FullAXS Mini connector sealing system is one of the only products available that enable one-handed, blind installs from any angle including upside down. With 3-sense locking feedback, floating connection and a twist angle of only 30o, FullAXS Mini products can be installed by field engineers of all levels of experience in virtually any location.
LONG LASTING IN HARSH ENVIRONMENTS FullAXS Mini connector sealing system delivers a water tight seal up to IP67 and IP65 levels, uses UV material to meet F1 rating, UL 94-V0 and withstands lightning strike requirements per IEC 62305-1 for shielded version, up to 20kA at 10/350 micro sec.
APPLICATIONS
· Wireless outdoor applications · WiMAX and LTE base stations · Remote Radio Heads (RRH) · Industrial outdoor applications · Robotics · Aerospace and defense
SPECIFICATIONS
Environmental
· IP65 and IP67 (IEC 60529) · Operating temperature range: -40oC to 85oC · Salt spray (EIA 364-26B Condition A) · UL F1 rated (ISO 4892-3) · Flammability rating UL94-V0 · RoHS/Reach Product Compliance
Mechanical
· 50 mating cycles (EIA-364-9) · 50 N side load (IEC 60512-17-1 / EIA-364-38) · 100 N pull force (IEC 60512-17-1 / EIA-364-38) · Vibration 10-150-10Hz sweeping
(IEC 60512-6-4)
Application Spec
· 114-32138
Product Spec
· 108-19486
DATA AND DEVICES / FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY
3
Downloaded from Arrow.com.
KEY PRODUCT FEATURES
EFFICIENCY IN DESIGN · About 20% smaller than FullAXS products · Flexible sealing system allows connectors to be placed
anywhere on the box · Modular design makes connectors scalable in form,
fit and function
MATING MADE EASY · Twist angle to lock the robust bayonet is only 30o · Enables one-handed, blind installs from any angle using
only thumb and index finger to easily grip the tapered back end of the connector · 3-sense locking feedback: visual, audio and tangible · Floating connector solution secures correct mating in Z-direction
LONG LASTING IN HARSH ENVIRONMENTS · Ingress protection according to IP65 and IP67 · UV material meets F1 rating, UL 94-V0 · Withstand lightning strike requirements per IEC 62305-1
for shielded version, up to 20kA at 10/350 micro sec
30o 30o
DATA AND DEVICES / FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY
4
Downloaded from Arrow.com.
FullAXS MINI CABLE ASSEMBLIES
Products
Fiber optic floating cable assembly
FEATURES
· Open bulkhead for easy access to SFP · Bulkhead cutout allows for removal of transceiver
through the bulkhead (no need to open Remote Radio Head (RRH) for transceiver replacement) · Water proof, dust proof and corrosion resistant · Plug has tolerance free design, free floating on Z-axis · No cable buckling during or after installation
SPECIFICATIONS
Mechanical/Electrical
· 100N pull force at cable (IEC 60512-17-1 / EIA-364-38) · 50 N side load in all directions at cable
(IEC 60512-17-1 / EIA-364-38) · Controlled ferrule compression force
(IEC spec 61300-3-22) · PIM < -140dBc of 38dBm at 1800MHz
Optical Duplex LC Interconnect
· Insertion loss 0.3dB (SM) and 0,5dB (MM) (IEC 61300-3-4 method B)
· Return loss 50dB (SM) and 30dB (MM) (IEC 61300-3-6 method 1)
Fixed copper cable assembly*
FEATURES
· Cable diameter max. 9.5mm, using the same outer shell as FO version (31.2mm)
· Fully shielded from the braid 360 degrees to the box wall for best performance
· Length to panel (w/o boot) 80mm · Fixed versions for ET power and RJ45 · ET power connector fixed with body alignment adapters in inner
body for easy, one-handed mating with blind mate feature
SPECIFICATIONS Mechanical · 50 mating cycles (EIA-364-9)
Electrical
· 20A simultaneously · Voltage max 60V · Protection against lightning up to 20 kA at 10/350s (IEC 62305-1) · EMI protected 1 GHz at -30dB (IEC 60512-23-1) · DATA TBD
*Currently designed, but not tooled. Contact your TE representative for more information
DATA AND DEVICES / FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY
5
Downloaded from Arrow.com.
FullAXS MINI CABLE ASSEMBLIES
Products
FIELD INSTALLABLE
FEATURES
· Fiber DPX “fool proof” design protects the fiber cable during uninstallation by preventing the outer shell being turned before the nut is unscrewed (see diagrams below)
· Long version includes clamp to tube · Plug diameter 29.8mm
FullPROOF 80 and 140
FullPOWER
FullFLEX 500
“Fool Proof” Feature
Latch on bayonet shell goes into the groove in the threads
INSTALLATION OF FULLPROOF
3
1 4
2
5 6
UNINSTALL OF FULLPROOF
Nut locks the latch in the groove, preventing the
Toolless
bayonet shell from being
disconnected first
Hand
1
Tightened
Foolproof
DATA AND DEVICES / FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY Downloaded from Arrow.com.
2 3
6
FullAXS MINI CONNECTOR SEALING
Products Bulkhead; die cast bayonet
Standard EMI Shielded
FEATURES
· Cost effective metal diecast · 2 bulkhead versions available: standard and EMI shielded · Transceiver fully protected in the bulkhead · Cut-out for easy access to SFP module · Bayonet style of locking · Ingress protection according to IP65 and IP67 sealing · Keying · Same bulkhead for fiber, RJ45, PoE, power and signal applications · Shielded and unshielded dust caps available · Rectangular or square footprint
Part Numbers
FullAXS MINI FIBER ASSEMBLIES
Part Number 2061980-X
Description FOSM GLARO LEAD 4.8 mm FXS Mini
FullAXS MINI FIELD INSTALLABLE KITS
Part Number 2061920-1* 2061973-1 2061926-1 2061933-1
Description FullPROOF80 Mini Field Install Kit* FullPROOF140 Mini Field Install Kit FullFLEX500 Mini Field Install Kit FullPOWER Mini Field Install Assembly Kit
FullAXS MINI BULKHEAD SUB-ASSEMBLIES
Part Number 2061981-4* 2061981-3 2061953-1 2061953-2
Description FullAXS MINI Bulkhead, EMI* FullAXS MINI Bulkhead FullAXS MINI Bulkhead Cap, EMI Shielded FullAXS MINI Bulkhead Cap
*Currently designed, but not tooled. Contact your TE representative for more information
DATA AND DEVICES / FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY
7
Downloaded from Arrow.com.
FullAXS CONNECTOR SEALING
APPLICATIONS
· WiMAX and LTE Base Stations · Remote Radio Heads (RRH) · Industrial outdoor applications · Robotics · Aerospace and Defense
KEY FEATURES
· Open bulkhead for easy access to SFP · Positive mechanical feedback to operator
when fully mated · One-hand mating · Duplex LC interface · Bulkhead cutout allows for removal of transceiver through the
bulkhead (no need to open RRH for transceiver replacement) · Robust bayonet locking for easy, fast, and secure mating · Multimode and single mode · Water proof, dust proof and corrosion resistant · Expansion to RJ45 and Power possible · Plug has tolerance free design, fully free floating on Z-axis · No cable buckling during or after installation · Cost effective metal die cast bulkhead · Field installable version available
MECHANICAL
· Designed to meet 150 N cable retention · Designed to meet IP67 · LC interface · Single- and Multimode · Adapter footprint : 36mm x 36mm · Bayonet style locking · Duplex LC interconnect MM or SM · No tools required · Operating temperature : -40ºC to +70ºC · Mating durability min : 100 cycles
SPECIFICATIONS
· Temperature : -40°C to +70°C · 150 N Pull Force : per IEC61300-2-4 · Protection Class : IP 65 (IP 67 on request) · 100 Mating Cycles · Vibration : per IEC 61300-2-1 · Salt mist : per IEC 61300-2-26 · Impact : per IEC 61300-2-12 · Temperature/Humidity : per IEC 61300-2-22
Part Numbers
FullAXS BULKHEAD
Part Number 2061433-1
Description FOAC FullAXS bulkhead assembly
FullAXS CABLE ASSEMBLY
Part Number Description
Fiber Size
2061846
FOSM LEAD 4.8mm FULLAXS LC/DPX – LC/DPX
Single mode
Available Lengths
1-999 m
2061506
FOMM50 LEAD 4.8mm FULLAXS LC/DPX – LC/DPX
Multimode (50/125)
1-999 m
DATA AND DEVICES / FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY
8
Downloaded from Arrow.com.
MULTI-FIBER CABLE ASSEMBLIES
TE’s new multi-fiber cable assemblies can provide high signal data connectivity routing commonly through only one cable connecting multiple units in the field instead of one assembly for each. This can allow for space savings within densely populated applications.
LC DUPLEX-LC DUPLEX PORTFOLIO OVERVIEW
· Allows for aggregation of multiple optical channels each routed through separate CIPRI cable assemblies into a single multi-fiber cable assembly
· Faster and easier installation at site resulting in considerable savings in installer workforce cost · Reduced installation material costs · Junctions, fanouts and cables tested for various weather conditions through stringent temperature and humidity cycling tests · Plug and play design, especially for sites with low downtime or urgency of rollouts · UV protected, and water ingress protected cables allows for extremely rugged applications both indoors as well as outdoors · Armored variants allows for high level protection against rodent and animal bites. Available upon request.
Fiber Optic Single Mode (FOSM) 2F LC Duplex – LC Duplex
Description Fiber Optic Single Mode (FOSM) LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 6F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 6F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 6F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 6F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 6F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 6F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 6F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 6F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 12F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 12F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 12F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 12F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 12F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 12F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 12F LC Duplex – LC Duplex Fiber Optic Single Mode (FOSM) 12F LC Duplex – LC Duplex
Fiber Optic Single Mode (FOSM) 6F LC Duplex – LC Duplex, 10mtr
Cable Length (Meters) 10 20 30 50 70 100 150 250 10 20 30 50 70 100 150 250 10 20 30 50 70 100 150 250
TE Part Number 1-2061897-0 2-2061897-0 3-2061897-0 5-2061897-0 7-2061897-0 9-2061897-9 9-2061897-8 9-2061897-6 1-2835695-0 2-2835695-0 3-2835695-0 5-2835695-0 7-2835695-0 9-2835695-9 9-2835695-8 9-2835695-6 1-2835696-0 2-2835696-0 3-2835696-0 5-2835696-0 7-2835696-0 9-2835696-9 9-2835696-8 9-2835696-6
DATA AND DEVICES / FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY
9
Downloaded from Arrow.com.
FULLAXS LC-LC DUPLEX PORTFOLIO OVERVIEW
· External sealing provided by FullAXS sealing system with millions deployed throughout field over the past decade · Easy fool-proof installation – Positive feedback to operator when fully mated · Allows for aggregation of multiple optical channels each routed through separate CIPRI cable assemblies into a single multi
fiber cable assembly · Faster and easier installation at site resulting in considerable savings in installer workforce cost · Reduced installation material costs · Junctions, fanouts and cables tested for various weather conditions through stringent temperature and humidity cycling tests · Plug and play design, especially for sites with low downtime or urgency of rollout · UV protected, and water ingress protected cables allows for extremely rugged applications both indoors and outdoors · Armored variants allows for high level protection against rodent and animal bites. Available upon request.
Fiber Optic Single Mode (FOSM) 2F FullAXS LC – LC Duplex
Description Fiber Optic Single Mode (FOSM) 2F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 2F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 2F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 2F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 2F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 2F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 2F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 2F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 6F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 6F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 6F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 6F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 6F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 6F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 6F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 6F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 12F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 12F FULLAXS LC- LC Duplex Fiber Optic Single Mode (FOSM) 12F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 12F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 12F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 12F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 12F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 12F FULLAXS LC – LC Duplex Fiber Optic Single Mode (FOSM) 12F FULLAXS LC – Pigtail
Fiber Optic Single Mode (FOSM) 12F FULLAXS LC – LC Duplex
Cable Length (Meters) 10 20 30 50 70 100 150 250 10 20 30 50 70 100 150 250 10 20 30 50 70 100 150 250 10
TE Part Number 1-2061846-0 2-2061846-0 3-2061846-0 5-2061846-0 7-2061846-0 9-2061846-9 9-2061846-8 9-2061846-6 1-2835697-0 2-2835697-0 3-2835697-0 5-2835697-0 7-2835697-0 9-2835697-9 9-2835697-8 9-2835697-6 1-2835698-0 2-2835698-0 3-2835698-0 5-2835698-0 7-2835698-0 9-2835698-9 9-2835698-8 9-2835698-6 1-2835699-0
DATA AND DEVICES / FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY
10
Downloaded from Arrow.com.
te.com
FullAXS, TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity`s obligations shall only be as set forth in TE Connectivity`s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application.
© 2021TE Connectivity Ltd. family of companiesAll Rights Reserved.
4-1773460-4 07/21 DND
TE TECHNICAL SUPPORT CENTER
USA: Canada: Mexico: Latin/S. America: Germany: UK: France: Netherlands: China:
+1 (800) 522-6752 +1 (905) 475-6222 +52 (0) 55-1106-0800 +54 (0) 11-4733-2200 +49 (0) 6251-133-1999 +44 (0) 800-267666 +33 (0) 1-3420-8686 +31 (0) 73-6246-999 +86 (0) 400-820-6015
DATA AND DEVICES / FullAXS CONNECTOR SEALING AND CABLE ASSEMBLY
11
Downloaded from Arrow.com.
