Bosch Condens 5000w Combi Boiler 37kw Instruction Manual (+ PDF)

BOSCH CONDENS 5000W Combi Boiler 37kw Instruction Manual

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9 Addition Spare Parts

Important notes on installation/assembly The installation/assembly must be carried out by a qualified contractor, following these instructions and in compliance with the applicable regulations.

Spare parts list

6720900288.AJ

Pos	Description	Ordering no.	PG	Gas type	5000W LPG	5000W NG	Remarks
1	Seal – Inner Case / Mantel	8 716 106 635 0	25	23	■	■
2	Bracket pressure gauge	8 716 106 519 0	16	23	■	■
3	Screw (10x) 8×1/2″	8 716 115 306 0	14	23	■	■
4	Nut u-type no8	8 716 148 524 0	15	23	■	■
5	Cover – Inspection & Gasket	8 716 106 517 0	17	23	■	■
7	Screw (10x) 8×1/2″	8 716 115 306 0	14	23	■	■
8	Outer case assembly	8 716 106 596 0	46	23	■	■
9	Flap / Frame Spare	8 718 691 357 0		23	■	■
10	Retaining Catch (1x)	8 716 116 322 0	14	23	■	■	Before FD 987
10	Latch (1x)	8 718 224 302 0	10	23	■	■	After FD 988
12	Flue Tube – Lower	8 716 106 940 0	24	23	■	■
13	Flue pipe top	8 716 106 939 0	30	23	■	■
14	Seal exaust 59dia (2x)	8 737 711 102	15	23	■	■
15	Nut 4,8mm (10x)	8 710 609 015 0	13	23	■	■
16	Screw 4.8 hex head	8 713 403 036 0	14	23	■	■
17	Gasket Ø80mm	8 711 004 232 0	19	23	■	■
18	Cross member	8 716 106 538 0	23	23	■	■
19	Serrated screw M4 x 7	8 716 106 622 0	13	23	■	■
20	Badge Bosch	8 716 011 807 0	15	23	■	■
21	Panel Bush	8 716 106 752 0	12	23	■	■
23	Tie bar	8 716 106 525 0	21	23	■	■
24	Runner assembly lh	8 716 106 593 0	17	23	■	■
25	Runner assembly rh	8 716 106 592 0	17	23	■	■
26	Panel Bottom	8 716 113 846 0		23	■	■	After FD887
27	Damper (2x)	8 713 204 016 0	26	23	■	■	Before FD 454
27	Damper (2x)	8 718 224 267 0	14	23	■	■	After FD 455
28	Gasket Sump	8 716 113 829 0	13	23	■	■	After FD887
29	Bracket Mantel Fixing	8 716 106 516 0	12	23	■	■
30	Grommet	8 718 681 048 0	11	23	■	■	After FD887
31	Cap (10x)	8 710 506 161 0	12	23	■	■	After FD887

6720900283.AD

Pos	Description	Ordering no.	PG	Gas type	5000W LPG	5000W NG	Remarks
1	Heat Exchanger bare c/w new sump	8 716 115 741 0	55	23	■	■	After FD888
2	Nut	8 713 301 114 0	10	23	■	■
4	Condensate Sump Assembly	8 715 406 924 0	31	23	■	■	Before FD886
5	Cover – Service Access	8 715 503 528 0	15	23	■	■
6	Screw M5x14 Pan Head Pozi ZP	2 918 160 156 0	14	23	■	■
7	Seal	8 710 103 191 0	13	23	■	■
8	Seal	8 711 004 324 0	19	23	■	■
9	Temperature limiter	8 722 963 858 0	23	23	■	■	BEFORE FD 886
10	Inspection window	8 715 600 018 0	11	23	■	■
11	High Limit Stat 120 dec	8 707 206 196 0	17	23	■	■
12	Retaining kit	8 743 401 091 0	19	23	■	■
16	Flanged Nut M8	8 713 301 180 0	14	23	■	■	Before FD 790
16	Plate & Nut Retaining	8 716 114 333 0		23	■	■	After FD 791
17	Threaded Stud M8x45	8 713 104 051 0	16	23	■	■
18	Gasket Burner WB6	8 716 110 534 0	24	23	■	■
19	Electrodes	8 718 107 087 0	31	23	■	■
20	Burner	8 718 120 619 0	40	23	■	■
21	Air/gas manifold clamp plate	8 716 106 471 0	26	23	■	■
23	Control sensor	8 716 106 688 0	19	23	■	■
24	Seal	8 716 106 840 0	18	23	■	■
25	Temperature limiter	8 710 506 267 0	23	23	■	■	AFTER FD 887
26	Gasket Sump	8 716 113 829 0	13	23	■	■	After FD887
27	Condensate Sump Assembly	8 718 681 362 0	28	23	■	■	After FD887
30	Baffle set	8 716 107 046 0	41	23	■	■
	Service Kit WB6	8 737 712 516	35	23	■	■

6720900423.AD

Pos	Description	Ordering no.	PG	Gas type	5000W LPG	5000W NG	Remarks
1	Air/Gas Manifold Assembly (banana)	8 716 106 796 0	40	23	■	■
2	Air/gas Mixing Chamber Assembly MIDI	8 716 116 486 0		23	■	■
3	Membrane	8 715 505 825 0	16	23	■	■
4	Air Intake Elbow	8 716 109 360 0	17	23	■	■
5	Fan	8 716 118 443	47	23	■	■
6	Adaptor – Mixing Chamber to Fan	8 716 106 547 0	24	23	■	■
7	Washer	8 729 000 183 0	13	23	■	■
8	Screw M6 X 20 Socket head cap ZP	2 910 141 201 0	14	23	■	■
9	Fan mounting plate assembly	8 716 112 061 0	20	23	■	■
10	Screw M4x8	2 914 411 412 0	10	23	■	■
11	Flue sampling tube kit	8 716 114 389 0	11	23	■	■
13	GAS VALVE SIT	8 716 111 325 0	43	23	■	■
14	Nut	8 716 106 683 0	15	23	■	■
15	Protective cap (10x)	8 715 503 344 0	12	23	■	■
16	Clip Dust Cover	8 716 107 032 0		23	■	■
17	Gas adjusting pipe assembly NG	8 716 106 807 0		23	■	■
18	O-ring 12×3 (10x)	8 710 205 089 0	16	23	■	■
19	Lead seal (10x)	8 712 305 092 0	17	23	■	■
20	Clip – Hose Fastener	8 716 106 794 0	14	23	■	■
21	Tube – Gas Supply	8 716 106 505 0	20	23	■	■
22	Pipe Gas Mid/low Spare	8 716 116 268 0		23	■	■
24	Gasket 23,9×17,2×1,5 (10x)	8 710 103 043 0	14	23	■	■
24	Washer 23.9 x 17.2 x 1.5 (X1)	8 716 115 674 0	10	23	■	■
25	beige silicone tubing 1m long	8 716 101 080 0	27	23	■	■
26	Air pressure switch	8 716 106 633 0	33	23	■	■
27	Bracket air pressure switch	8 716 106 628 0		23	■	■
29	Red silicone tubing 5m long	8 716 101 081 0	27	23	■	■
30	Gasket gas valve	8 716 106 800 0	16	23	■	■
31	Screw huba air press switch 2.5X6 pozi 1	8 716 155 057 0	15	23	■	■
32	Clip Wire Flow Connector	8 716 148 349 0	14	23	■	■
33	Protective cap (10x)	8 710 506 117 0	15	23	■	■
34	Security tag black	8 712 305 077 0	15	23	■	■
35	O-ring 3 x 63 id nitrile	8 716 106 750 0	15	23	■	■
36	Gas Pipe Elbow	8 716 111 707 0	16	23	■	■
37	Washer 18,3×24,3 (10x)	8 710 103 161 0	22	23	■	■
38	Fan Cover Kit	8 716 112 080 0	16	23	■	■
39	Brass screw	8 716 112 410 0	15	23	■	■
40	Vent cap	8 716 112 411 0	13	23	■	■

6 720 900 289 AJ

Pos	Description	Ordering no.	PG	Gas type	5000W LPG	5000W NG	Remarks
1	Pipe outlet	8 716 106 528 0	31	23	■	■
2	Elbow flow pipe	8 716 106 499 0	20	23	■	■
3	O-ring 2.4×5.6 I/D EPDM (10X)	8 716 140 838 0	12	23	■	■
4	O-ring 17×4 (10x)	8 716 771 154 0	12	23	■	■
5	Clip	8 716 106 981 0	10	23	■	■
6	Gasket 23,9×17,2×1,5 (10x)	8 710 103 043 0	14	23	■	■
6	Washer 23.9 x 17.2 x 1.5 (X1)	8 716 115 674 0	10	23	■	■
7	Clamp Lever	8 716 106 507 0	16	23	■	■
8	Pipe return	8 716 106 545 0	28	23	■	■
9	Tube condensate drain	8 716 106 797 0	18	23	■	■	Before FD886
10	Siphon	8 716 106 610 0	35	23	■	■	Before FD886
10	Siphon Assembly	8 716 113 837 0		23	■	■	After FD887
11	Elbow assy siphon outlet	8 716 107 029 0	25	23	■	■	Before FD886
13	Pump Assembly UPMO 7m CHG	8 716 120 409	51	23	■	■
13	Pump Head UPMO 7m CHG	8 716 120 411	50	23	■	■
14	Air vent valve	8 716 106 445 0	26	23	■	■
16	SUPPLY MANIFOLD COMPLETE	8 716 106 356 0	30	23	■	■
18	Retaining Spring 10mm (10x)	8 716 771 167 0	12	23	■	■
19	Clip Wire 18mm (10x)	8 718 684 699 0	22	23	■	■
20	Clip 13mm	8 716 106 549 0	10	23	■	■
22	Screw & washer assembly M5x30	8 716 106 452 0	14	23	■	■
24	Return unit	8 716 106 442 0	49	23	■	■
25	Diverter Valve Body	8 716 117 405		23	■	■
26	Filling valve	8 716 771 432 0	25	23	■	■
28	SCREW M5 STAINLESS	8 716 106 848 0	16	23	■	■
30	O-ring 6×2,5 (10x)	8 716 771 164 0	12	23	■	■
31	Pressure relief valve DHW	8 717 401 029 0	26	23	■	■
35	Saftey Clip Supply Sensor	8 716 106 488 0	10	23	■	■
36	Inlet adaptor	8 716 106 439 0	19	23	■	■
37	Pressure relief valve	8 716 106 431 0	32	23	■	■
39	SAFETY CLIP INLET ADAPTER	8 716 106 432 0	12	23	■	■
40	O-ring 16 x 3	8 716 107 225 0	16	23	■	■
42	SAFETY PUMP CLIP	8 716 106 438 0	12	23	■	■
43	O-ring 23×4 (x10)	8 716 771 353 0	14	23	■	■
44	By-pass valve	8 716 106 434 0	24	23	■	■
48	CH flow pipe assembly	8 716 106 428 0	30	23	■	■
49	By-pass pipe assembly	8 716 106 437 0	30	23	■	■
50	Washer Bonded 19.9mm (10X)	8 716 112 259 0	26	23	■	■
50	Washer (x1)	8 716 115 673 0	13	23	■	■
52	O-ring 12,5×3 WRAS / KTW (1x)	8 716 106 748 0	10	23	■	■
53	RUBBER BUSHING	8 716 106 425 0	10	23	■	■
54	SCREW M5X32	8 716 771 687 0	10	23	■	■
56	O-ring 7,75×2,1 (10x)	8 710 205 080 0	12	23	■	■
56	O-ring 7.75 X 2.1 L (1x)	8 716 107 440 0	10	23	■	■
57	O-ring 2.62 X 17.86 (10X)	8 716 140 806 0	15	23	■	■
60	washer 30.5×22.2×1.5	8 716 140 920 0	13	23	■	■
61	Dummy stepper motor	8 716 106 819 0	17	23	■	■
63	Plate blanking assembly	8 716 106 836 0	21	23	■	■
64	Pipe DHW return	8 716 106 816 0	34	23	■	■
65	Plug Blanking Assembly	8 716 109 364 0	11	23	■	■
67	O-ring 7×2,5Y (10X)	8 716 140 817 0	22	23	■	■
68	Expansion vessel connector	8 716 113 304 0	17	23	■	■

Pos	Description	Ordering no.	PG	Gas type	5000W LPG	5000W NG	Remarks
70	Siphon cap	8 716 113 842 0	29	23	■	■
71	Pipe Condensate Discharge	8 718 680 527 0		23	■	■	After FD887
72	O RING	8 716 113 851 0	17	23	■	■
73	O RING	8 716 113 833 0		23	■	■
74	Drain Valve	8 716 118 442		23	■	■
	Plug blanking 15mm	8 716 106 565 0	14	23	■	■
	Seal Diverter Valve	8 716 106 846 0	25	23	■	■
	Seal, clip and screw kit	8 716 107 224 0	38	23	■	■
	Blanking cap – 3/4″	8 716 111 388 0		23	■	■
	Pipe Restrictor Bypass	8 718 685 874 0	14	23	■	■

Pos	Description	Ordering no.	PG	Gas type	5000W LPG	5000W NG	Remarks
1	Control_ box HT3 LOW MkII Wo	8 717 207 866 0		23	■	■	Before FD 987
1	Control Unit HT3 MID MKIV With EMS	8 737 707 114 0		23	■	■	AFTER FD: 988
2	PCB SMPS Kit	8 748 300 921	51	23	■	■	AFTER FD: 988
2	Printed circuit board	8 748 300 938		23	■	■	Before FD 987
3	Front Housing	8 716 109 541 0	30	23	■	■
4	Cover LOW	8 716 106 638 0	26	23	■	■	Before FD 987
4	Cover mid	8 718 684 536 0		23	■	■	AFTER FD 012
5	Rotary handle	8 712 000 129 0	20	23	■	■
6	Facia control panel	8 711 000 302 0	18	23	■	■
7	Top panel	8 717 207 680 0	16	23	■	■
8	Back panel	8 717 207 679 0	35	23	■	■
9	Back cover	8 716 109 543 0	32	23	■	■
10	Keypad Rubber L/H	8 716 109 547 0	19	23	■	■
11	Keypad Rubber R/H	8 716 109 548 0	18	23	■	■
12	Cable strain relief	8 712 201 007 0	13	23	■	■
13	PIVOT LH SUPPORT	8 716 106 569 0	16	23	■	■
14	PIVOT RH SUPPORT	8 716 106 568 0	16	23	■	■
15	BRACKET SUPPORT	8 716 106 521 0	15	23	■	■
16	Fuse (10x) 5x20mm T2.5A/250V	1 904 521 342 0	20	23	■	■
16	Fusing element T2.5A	8 716 115 677 0	15	23	■	■
17	Fuse (10x) 5x20mm T0.5A/250V	1 904 522 730 0	15	23	■	■
18	Fuse (10x) T1,6A	1 904 522 740 0	20	23	■	■
19	Screw kb 40×25 wn 1411	2 914 211 309 0	17	23	■	■
20	Transformer	8 717 201 052 0	29	23	■	■
21	M4 X 14 PT POZI PAN Z/P SCREW	2 914 201 304 0	11	23	■	■
22	Harness Main mk1	8 716 112 610 0		23	■	■	Before FD886
22	Harness Main D.A.CH – TE	8 716 119 871		23	■	■
22	Harness-mk2 With On/Off Btn Before FD987	8 718 680 658 0		23	■	■	After FD887 and Before FD987
22	Harness-mk3 No On/Off Btn After FD986	8 718 684 151 0	30	23	■	■	After FD988 and Before FD076/After FD075
23	Ignition lead	8 716 106 739 0	31	23	■	■
24	Cable Fan Connector Assembly	8 716 117 968	27	23	■	■
25	Fusing element set T0,5/t1,6/t2,5/t3,15A	8 744 503 010 0	11	23	■	■
26	Code Plug 1124 (NG)	8 714 431 124 0	16	23	■	■
26	Code Plug 1125 (LPG)	8 714 431 125 0	16	23	■	■
26	Code Plug 1126 (NG)	8 714 431 126 0	16	23	■	■
26	Code Plug 1127 (LPG)	8 714 431 127 0	16	23	■	■
27	Pump cable	8 716 107 329 0	17	23	■	■
28	Pressure Gauge	8 716 116 428 0	29	23	■	■	After FD985
28	Pressure gauge	8 717 208 107 0	27	23	■	■	Before FD984
29	O-ring 6×2,5 (10x)	8 716 771 164 0	12	23	■	■
30	Retaining Spring 10mm (10x)	8 716 771 167 0	12	23	■	■
31	Bracket pressure gauge	8 716 106 519 0	16	23	■	■
33	Set of plugs	8 716 118 477		23	■	■
34	HARNESS STEPPER MOTOR	8 716 106 852 0	20	23	■	■
35	Strap Control Box	8 718 680 421 0	12	23	■	■
36	Cable Connection Pipe Kpl. Au/Nz	8 737 701 895 0		23	■	■

6720900291.AE

Pos	Description	Ordering no.	PG	Gas type	5000W LPG	5000W NG	Remarks
1	Wall frame assembly	8 716 107 347 0	48	23	■	■	Before FD858
1	Wall Frame Assembly	8 716 119 901		23	■	■	After FD859
2	Valve – C.H. (uk)	8 716 156 755 0	26	23	■	■
3	Connector dhw-out (uk)	8 716 156 384 0	20	23	■	■
4	Gas cock	8 716 109 429 0	26	23	■	■
5	Valve – dcw in (uk)	8 716 103 424 0	31	23	■	■
6	Valve – ch (uk)	8 716 103 423 0	31	23	■	■
7	screw (10x) M5x10	2 914 411 420 0	10	23	■	■
8	Expansion vessel	8 716 105 545 0	39	23	■	■	Before FD858
8	Expansion_vessel	8 716 118 413	40	23	■	■	After FD859
9	Nut Captive No:8	8 716 148 204 0	16	23	■	■	Before FD858
10	screw (10x) M5x10	2 914 411 420 0	10	23	■	■	After FD859
10	Screw (10x) 8×1/2″	8 716 115 306 0	14	23	■	■	Before FD858
12	O-ring 13,87×3,53 (10x)	8 716 116 549 0	22	23	■	■
13	Gasket 23,9×17,2×1,5 (10x)	8 710 103 043 0	14	23	■	■
13	Washer 23.9 x 17.2 x 1.5 (X1)	8 716 115 674 0	10	23	■	■
14	Gasket 18,6×13,5×1,5 (10x)	8 710 103 045 0	13	23	■	■
14	Washer 18.6 x 13.5 x 1.5 (1x)	8 716 115 680 0	10	23	■	■
15	Charging link assembly	8 716 104 592 0	31	23	■	■
16	Charging Key Assembly	8 716 104 591 0	16	23	■	■
17	O-ring 2.62 X 17.86 (10X)	8 716 140 806 0	15	23	■	■
18	Slide connector	8 716 106 714 0	30	23	■	■
19	Washer fibre 15.0 x 10.0 x 1.0	8 716 140 921 0	12	23	■	■
20	Flexible hose	8 716 113 305 0	25	23	■	■	Before FD858
20	Flexible Hose	8 716 118 412	27	23	■	■	After FD859
21	Adaptor Condensate Discharge	8 718 680 854 0	11	23	■	■
22	Clip	8 718 681 008 0	11	23	■	■
23	Connector-Overflow pipe	8 716 113 828 0	12	23	■	■
24	Washer set-mounting set	8 716 115 535 0	17	23	■	■
25	Frame Wall Bare	8 716 118 414		23	■	■	After FD859
25	Frame Wall Bare	8 718 681 386 0	45	23	■	■	Before FD858
	Adapter 22mm-G3/4	8 718 686 591 0	22	23	■	■
	Adapter 15mm-G1/2	8 718 686 592 0	18	23	■	■