LINAR2 Folding and Linear Positioning Arms with Autoadvance Kit
Product Information: Folding and Linear Positioning Arms with
Autoadvance Kit
The Folding and Linear Positioning Arms with Autoadvance Kit is
a product manufactured by KOLVER S.r.l. The product is identified
by the following model codes: LINAR2 010682/A, TLS1/LINAR2
010682/TLS1/A. The product includes an autoadvance kit that can be
installed on Kolver code 020099. The arm dimensions are 684 x
191.13 x 722,5h mm and weigh 5.7 Kg. The autoadvance kit weight is
0.4 Kg. The product has a torque max of 50 Nm and a stroke mm min
max of 184-665. The piston stroke mm is 0-50, and the minimum
distance between screws at the max arm extension is 6 mm. The
electrovalve tension is 24V DC 0.35W.
Product Usage Instructions: Folding and Linear Positioning Arms
with Autoadvance Kit
- Install the autoadvance kit on Kolver code 020099.
- Connect the supplied cable (code 895092/2M) to the electrovalve
through the appropriate connector. - Connect the 2 mt cable for connection to the electrovalve (code
895092/2M) to the output connectors of the Kolver units, ensuring
that the red cable is connected to the 24V lever / W or Motor ON
signal present in the Output connectors of the Kolver units, while
the black one will be connected to the common 0VDC. - Use the Folding and Linear Positioning Arms with Autoadvance
Kit to assist in the assembly of self-tapping screws or in case of
strong axial thrust. The pneumatic piston, piloted by an
electrovalve, will push the part of the arm that supports the
screwdriver down to help the axial thrust on the screw.
Folding and Linear Positioning Arms with Autoadvance Kit
Manual
Code
010682/A 010682/TLS1/A
IDENTIFICATION DATA OF THE MANUFACTURER
U
KOLVER S.r.l. VIA M. CORNER, 19/21 36016 THIENE (VI) ITALIA
IDENTIFICATION DATA OF THE PRODUCT
U
MODEL: CODE:
LINAR2 010682/A
TLS1/LINAR2 010682/TLS1/A
Only Autoadvance kit to be installed on Kolver code 020099
TECHNICAL DATA OF THE PRODUCT
ELECTROVALVE TENSION: 24V DC 0,35W ARM DIMENSIONS: 684 x 191.13 x 722,5h mm
ARM WEIGHT: 5,7 Kg AUTOADVANCE KIT WEIGHT 0,4 Kg
Model
LINAR2 with Autoadvance kit TLS1/LINAR2 with Autoadvance kit
Torque Max
50 Nm
50 Nm
Stroke mm Min Max
184
665
184
665
Piston stroke mm
0-50
0-50
Min distance between screws at
the max arm extension
6 mm
Autoadvance Kit
The Autoadvance arm kit is a particular device that mounted on a Kolver Linar2 or Linart arm helps the operator in the assembly of self-tapping screws or in case of strong axial thrust. Through a pneumatic piston, the part of the arm that supports the screwdriver is pushed down to help the axial thrust on the screw. The pneumatic piston is piloted by a electrovalve which, when properly powered, will push the piston (see the section dedicated to electrical connections).
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AUTOADVANCE KIT EXPLODED VIEW
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SPARE PARTS
Position
1 2 3 4 5 6 7 8 9 10
11
12 13 14 15 16 17 18 19 20 21 22 23 24 25
DESCRIPTION
RACCORDO SILENZIATORE ELETTROVALVOLA
SUPPORTO ELETTROVALVOLA VITE M3x10
RACCORDO ARIA 90° M5 TUBO 4MM ANELLO DI TEFLON AUTOAVANZANTE BOCCOLA DI GUIDA AUTOAVAZANTE
MOLLA INTERNA AUTOAVANZANTE PERMAGLIDE AUTOAVANZANTE TUBO 4MM
CILINDRO 12MM CORSA 50MM DOPPIO EFFETTO
ANELLO FISSAGGIO PISTONE M5X14 BRUNITA
SUPPORTO PISTONE CUFFIA TEFLON VITE M3X5
ANELLO DI APPOGGIO M3 X 8
GUIDA SFERE AUTOAVANZANTE REGOLATORE UNIDIREZIONALE
SFERA DIAM. 3mm BOCCOLA DI BLOCCAGGIO
VALVOLA CHIUSURA ARIA VITE M8 X 16
CAVO ELETTROVALVOLA 2M
Code
Qty
895094
2
895092
1
895096
1
231530
2
250073
3
895084
1
895080
1
895088
1
895091
2
250075
1
895090
1
895083
1
895021
2
895087
1
895085
1
801003
4
895086
1
240005/ZN 4
895082
1
895093
2
200003
6
895081
1
895095
1
895019
1
895092/2M 1
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Electrovalve Specifications
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Fluid Operating pressure Ambient and fluid temperature Max operation frequency Pilot exhaust method Lubrification Impact/vibration (m/s²)
Enclosure Terminal Coil rated voltage Power consumption Response time
Air 0,15 0,7 MPa -10 – 50 °C 10 Hz Common exhaust type Not required 150/30
Dust proof IP65 24 V ±10% 0,35 W Max 13 ms
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Electrical connection
Connect the supplied cable (code 895092/2M) to the electrovalve through the appropriate connector.
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Cable between the control unit and the electrovalve
Cable 2 mt to connect the per connessione elettrovalvola cod. 895092/2M.
Sample with CN1 connector on bank panel of the unit
The 2 mt cable for connection to the electrovalve (code 895092/2M), it is supplied with a moulded electrovalve connector on one side and 2 wired pin on the opposite side. The red cable must be connected to the 24V “lever / W” or “Motor ON” signal present in the Output connectors of the Kolver units; while the black one will be connected to the common 0VDC. NB: some unit models have specific output signals for use with a selfadvancing arm called “Lever / W”.
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I/O Kolver unit connection to advance arm
Model
EDU 1FR/SG/W EDU 1BL/SG/W EDU 2AE Series
KDU Series
Code
010010/FR/SG/W 003000/SG/W
Electrovalve cable +24V Red wire Pin 6 Pin 7 Pin 4 CN1 Pin 42 CN3
Electrovalve cable 0V Black wire Pin 1 Pin 9 Pin 2 CN1 Pin 44 CN3
LEVER START LEVER REVERSE MOTOR START TORQUE SIGNAL PILOT VALVE
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Cylinder
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Force
1 decaNewton [daN] = 10 N 1 decaNewton [daN] = 1,02 Kgf
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Mounting Insert the pneumatic cylinder into the hole of the fixing ring.
Secure the cylinder with the 22mm nut, keep the pneumatic fittings aligned laterally as shown in the figure.
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Connect the cylinder to the push bracket.
Fix the stem to the bracket up to the stop using the 5mm wrench. Secure the lock nut with a 10mm wrench.
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Place the bushing on the vertical bearing support. Join the assembled kit to the arm holder plate.
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Align in the cylinder holder the fixing holes to the holes in the arm holder plate. Then fasten the screws.
Insert the kit mounted on the sliding rod.
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NB. In order to move manually the self-advancing block in the rod it is necessary to keep it pressed on the vertical bearing support in order to simulate the closing of the piston. If no pressure is exerted, the selfadvancing block does not allow the arm to slide upwards. When the arm is in the rest position, the piston must remain closed so that the two parts are kept in support.
Arm in locked position Piston in the push phase
Arm free to slide Piston closed in the rest position
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Hook the balancer cable to the lifting screw.
Protective hood assembly
The protection cap allows it to be mounted / dismounted on the selfadvancing block at the end of the entire assembly.
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Pneumatic connections
Electrovalve mounting to the support
Electrovalve mounting to the balancer
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Connection on the electrovalve
Connection on the piston
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Regolator Piston return speed
Air regolator Clockwise: flow closure Counterclockwise: flow opening Regolator Piston push speed
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GUARANTEE
1. This KOLVER product is guaranteed against defective workmanship or materials, for a maximum period of 12 months following the date of purchase from KOLVER, provided that its usage is limited to single shift operation throughout that period. If the usage rate exceeds of single shift operation, the guarantee period shall be reduced on a prorata basis.
2. If, during the guarantee period, the product appears to be defective in workmanship or materials, it should be returned to KOLVER or its distributors, transport prepaied, together with a short description of the alleged defect. KOLVER shall, at its sole discretion, arrange to repair or replace free of charge such items.
3. This guarantee does not cover repair or replacement required as a consequence of products which have been abused, misused or modified, or which have been repaired using not original KOLVER spare parts or by not authorized service personnel.
4. KOLVER accepts no claim for labour or other expenditure made upon defective products. 5. Any direct, incidental or consequential damages whatsoever arising from any defect are
expressly excluded. 6. This guarantee replaces all other guarantees, or conditions, expressed or implied, regarding
the quality, the marketability or the fitness for any particular purpose. 7. No one, whether an agent, servant or employee of KOLVER, is authorized to add to or modify
the terms of this limited guarantee in any way. However it’s possible to extend the warranty with an extra cost. Further information at [email protected].
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