Isacon A2 High Quality Multifunction Inverter Instruction Manual

A2 High-Quality Multifunction Inverter
Instruction Manual

Preface

Thank you very much for choosing the high-quality, multifunction, low-level noise, and energy-cost product by Isacson Power Control Tech. Co., Ltd –A2 series inverters.
This manual contains the user setup, parameter setting, fault diagnosis, daily maintenance, and safety precautions.
Please read this manual carefully before installing and operating the products. This manual is contained in the accessories of the productions. Please keep it safe for further referencing.
If there is any problem that isn’t listed in this manual, please contact the local dealer or Isacon’s custom service center.
Phone：057687161633(10 Line)-Department of Technology
Fax.：057687161633-8005

Chapter 1 Safety Precautions

1.1 Safety precautions

• The environment cannot contain any explosive gas.
• It must be wired by professional wiring staff. Otherwise, it may cause electronic shock.
• Cut off the power supply before wiring. Otherwise, it may cause electronic shock.
• Do not touch any control port, internal boards, and electronic components while the electricity is turned on.
• Otherwise, it may cause electronic shock.
• Please make sure that the product’s ground wiring port is correctly connected according to national electrical safety standards or other related standards.
• Do not touch any internal board or component until 10 minutes after power shutdown. Please do an electricity check before internal board maintenance. Otherwise, it may cause electronic shock.
• It is forbidden to connect AC power to the product’s output port (U, V, W) or other control ports except for Lk, Lb,Lz. Otherwise, it may cause damage to the inverter.
• Since internal IC can be destroyed by electrostatic, please do not touch any PCB, IC, or IGBT components without any protection. Otherwise, it may cause an unknown fault.
• Make sure that any unexpected conductor such as screws, gaskets, etc., is not left inside the inverter during maintenance.
• Otherwise, it may cause damage to the inverter or even fire.
• If an overcurrent happens during starting up, please check the wiring and start up again.
• Do not stop the machine by cutting off power. Power can be cut off after the motor stops.
• Do not leave the inverter in the sunshine. Otherwise, it may cause damage to the inverter.

1.2 Package inspection
A2 series inverter production undergoes a strict qualification test.
Please check the damage caused by the delivery and the type specification during package inspection.

• Accessories: 1 Inverter, 1 user manual.
• If anything is missing, please contact the local dealer or Isacon’s custom service center.

Chapter 2 User Setup

2.1 Environment requirement

• No corrosive gas, vapor, or oily dust. Without direct sunshine.
• No floating dust or mental particles.
• Air moisture 20%~90%.
• Vibration < 5.8m/s2(0.6g).
• No electromagnetic interference.
• Temperature:-10℃~50℃, make sure proper ventilation if the temperature is greater than 40℃.
• Without any inflammable or explosive gas, liquid and solid.
  Please use an electric cabinet or remote operation in a non-standard environment. Make sure proper ventilation.

2.2 Install space

2.3 Basic wiring
There is two wiring parts: the main loop and the control loop. Please do wiring correctly according to the following two figures.

Wiring figure (single phase)

Wiring figure (three phases)

Chapter 3 Control Panel

Chapter 4 Parameter Set Method

4.1 Parameter set and modification
Set the parameter when the inverter is stopped and the parameter is not locked (Pn32=1). First, enter the parameter set menu by pushing the button “SET”. Second, push the button  ▲/▼ to choose a certain item. Third, push the button “SET” again to enter the item. Fourth, push button ◄/► to choose a certain bit and push ▲/▼ to modify the value. Finally, push button “SET” to save the new parameter or push the button “STOP” to the parent menu without any saving.
Push the button “SET” to save the new parameter or push the button “STOP” to the parent menu without any saving.
4.2 Button notice
When modify parameters, long push ▲/▼ to rolling number of current bit between 0-9.

Chapter 5 Table of Configure Parameters

Please refer to Chapter 7 for a detailed description of each item
Remark： If over-voltage happens during deceleration, it will stop.
Note: If over-voltage happens during deceleration, the inverter will stop deceleration until the voltage goes back to a normal level. If better deceleration is needed, please switch to the inverter with braking.

Chapter 6 Description of Control Ports

Chapter 7 Description of Configure Parameters

Pn 01
Default display content：1——30000
RUN： 1 means it will display runtime frequency
Otherwise, it displays the motor’s synchronization speed.
2——30000 is motor synchronization speed
STOP： it will display the frequency given by an external signal.

Pn 02
Initial startup frequency by a panel or another method
Range：000.01Hz－400.00Hz， the initial panel data, and external signal frequency during startup.

Chapter 8 Operation Examples

8.1 Operation by a panel
Pn 04 = 1(Command from panel) ，Pn 03 = 1(Frequency from potentiometer) 。
Push the button “RUN” on the panel, the inverter starts up and the running indicator is on.
Push the button again, the inverter would stop.
8.2 Operation by an external signal
Pn 04=2 (command from port “FWD/REV”)
Pn 03=3 (frequency from port “5V”)
8.3 Multi-segment speed
Pn 04=2(command from port “FWD/REV”)
Pn 03=7(frequency from multi-segment 0-7)
8.4 Point move by a panel
Command（Pn 04）must come from panel（=1 ）. Frequency（Pn 03）must be
specified by button（=2. After the inverter stops, push the button “←” to the clockwise point move and “→” to the anticlockwise point move.
8.5 Point move by an external signal
Command（Pn 04）must come from port “FWD/REV”（=2 ）. Frequency （Pn 03）must come from an external digital port （=6 ）. After the inverter stops, connect “D0”  and “JOG” to “GND” to point move clockwise, and connect “D1” and JOG” to “GND” to point move anticlockwise.

Chapter 9 Error Message and Fault Diagnosis

9.1 Fault table

Chapter 10 Maintenance and Repair

Due to environmental influences such as temperature, humidity, dust, and vibration, etc., and aging components, the inverter may fail at some time. So it needs periodic maintenance and repair.
Notice: please check the following items before maintenance and repair. Otherwise, it may cause electronic shock.

• The power source is cut off.
• The indicator on the panel is OFF.
• Maintenance is performed by professionals.

10.1 Daily maintenance and repair
The Inverter must be installed in the standard environment according to this manual. There may be some unexpected situations during runtime. Please do daily maintenance  work according to the following table. Keep a good runtime environment, log daily data and detect fault causes early. It can extend the life of the inverter.

Chapter 11 Type Description

11.1 Type Description