Omcan Be-cn-2083-css 20 Inch Table Top Reversible Dough Sheeter Instruction Manual

Omcan Be-cn-2083-css 20 Inch Table Top Reversible Dough Sheeter Instruction Manual

OMCAN BE-CN-2083-CSS 20 Inch Table Top Reversible Dough Sheeter Instruction Manua
OMCAN BE-CN-2083-CSS 20 Inch Table Top Reversible Dough Sheeter

General Information

Omcan Manufacturing and Distributing Company Inc., Food Machinery of America, Inc. dba Omcan and Omcan Inc. are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment.
The product shall only be operated by someone over the age of 18, of sound mind, and not under the influence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing.
Any modification to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while in operation.

CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage.
If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed
damage to the machine.
If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier.
A detailed report on the extent of the damage caused to the machine must be filled out within three days, from the delivery date shown in the shipping documents.
Omcan has no recourse for damaged products that were shipped collect or third party.
Before operating any equipment, always read and familiarize yourself with all operation and safety instructions.

Omcan would like to thank you for purchasing this machine.
It’s of the utmost importance to save these instructions for future reference.
Also save the original box and packaging for shipping the equipment if servicing or returning of the machine is required.

Safety and Warranty

Thanks for using this high performance, reversible dough sheeter.
The unit will be an excellent assistant for making Danish bread, cheese cake and many other products.
Before using this machine, please carefully read this manual  and follow the procedures to operate the machine.
All the safety devices must be checked before operation.
Turn the machine off immediately when defects or malfunctions are found.
Contact Omcan Customer Service immediately at: 1-800-465-0234.

  • Check all warning signs on the machine.
  • Clean up the water, oil and resin on the machine and its foundation. If any liquids are found, immediately clean it to avoid injury.
  • Keep your body away from any moving parts of the machine.
  • Do not let foreign objects fall into the machine while operating.
  • Do not climb onto the machine while it is running.
  • If any problems occur in the process of operation, press the Emergency Stop Button immediately.

RESIDENTIAL USERS: Vendor assumes no liability for parts or labor coverage for component failure or other damages resulting from installation in non-commercial or residential applications.
The right is reserved to deny shipment for residential usage; if this occurs, you will be notified as soon as possible.

1 YEAR PARTS AND LABOR WARRANTY

Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized service technician to repair the equipment locally.
Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures, not improper use.
Please see: https://omcan.com/disclaimer for complete info

WARNING:
The packaging components are classified as normal solid urban waste and can therefore be disposed of without difficulty.
In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!

Technical Specifications

ModelBE-CN-2083-CSS
Electrical220 V / 60 Hz / 1
Power0.75 HP/ 0.55 kW
Roller Size (Dia. x W)3.5” x 20.5” / 88 x 520mm
Roller Adjustable Gap1 – 35mm
Conveyor Belt Width19.75” / 502mm
Conveyor Width22.5” / 572mm
Conveyor Belt Speed18m/min – 32m/min
Roller Speed124r/min
Maximum Dough Capacity11 lbs. / 5 kgs.
Maximum Working Position Dimensions35” x 88” x 25.6” / 889 x 2235 x 650mm
Resting Position Dimensions (W x H)25.5” x 36.25” / 648 x 921mm
Weight275.6 lbs. / 125 kgs.
Item Number42154

Installation

  1. Installation must be performed on a flat, dry surface with a stable temperature environment.
    Press down pedals of active wheels to lock the machine.
  2. Follow the instructions on the plaque of electrical cabinet to connect power supply.
    The breaker for power supply should be installed on the wall with 1.7 m height from the floor.
  3. Pull conveyor straight, put down the table and then put down both safety guards.
  4. Then check the movement of the conveyors. Press the left-hand side pedal and the conveyors move left.
    Press the right-hand side pedal and the conveyors move right.
    If the movement is in the wrong direction, change the two wires of the power supply and re-test the machine.
  5. The power cord must be grounded.

Operation

  1. When using machine, set the thickness handle to the most left position.
  2. NOTE: Do not put hands into safety guard.
  3. Switch the power off and disconnect from the socket when cleaning.
  4. Lift up safety guards after operation and then turn off power switch.

Maintenance

ALL MAINTENANCE TO BE PERFORMED BY QUALIFIED TECHNICIANS.
CHANGING GEARS (FOR QUALIFIED TECHNICIANS ONLY)
Switch the power off then use a screw driver to dismantle the side plate of lower machine body.
Disconnect the 3 electrical wires on the connecting box.
Lift up the safety guards then set the thickness handle to scale “O”.
Use the alan-key M5 to open the cover and take out the gear housing, then replace the gears.
After replacement, reverse the procedures and set the thickness handle to scale “0“ to reassemble.

REPLACING THE DRIVING ROLLER AND BEARING
Switch the power off and lift up the safety guards. Use the alan-key to open the cover.
Next, loosen the nuts of bearing, use a cross type screw driver to move bearing through the joint or roller and bearing.
Replace the roller and assemble by reversing the procedures.

CHANGE CONVEYORS

  • Remove the roller by following the procedures mentioned above.
  • Apply spanner M 12 to take the belts on roller and remove product tray.
  • Apply spanner M 23 to loose the nuts of roller.
  • Use spanner M 19 to loosen the belts of the support separate the table.
  • Use spanner M 14 to take away the belts of the table holder and separate them.
  • Dismantle the table and belts for replacement.
  • Assembly by reversing the procedure.
  • The tightness of belts should be correct.
    When the machine is running, press the belts slightly and check if there is a slip between the belts and roller.

CLEANING:
After work is finished every day, please turn the power switch off, then perform the cleaning process as stated below:

  1. Fold the conveyor belt plate, then clean the residual dough and sundries that remain on the conveyor belt roller.
  2. Clean the residual dough that is left on the upper and lower roller and scraper.
    Ensure that there is nothing left on the roller and scraper.
    Note: Do not use pressurized water jets to clean the unit.
    Do not use a knife or hard object to scrape the rollers, use a damp cloth instead.
    Do not use stainless steel or other metal blades to scrape the conveyor belt surface, use the plastic scraper to clean the conveyor belt surface.

Troubleshooting

ProblemPossible Causes
The machine does not work.Is the power supply on?
Is the power switch on?
Has the safety guard been put down?
Lift safety guard, start level and check if you hear a click from the limit switch.
Electrical cabinet continuously vibrates.Is the belt loose?
Are the wires improperly connected?
Is there something inside the electrical cabinet?
The machine only works on one side.Has the breaker failed?
The wiring of the Level or limit switch failed?
Is the wiring of the motor incorrect?
Is the electricity not three phase?
One conveyor side works while the other side has stopped.The gear is worn out.
Conveyor belt is not tight enough.
Thickness handle cannot stay fixed and falls downward.If machine runs smoothly when toward the right-hand side but does not when toward left-hand side, this means the chain inside the rear of the machine body is too loose. Set the handle at a scale of 15-20, and use a screw driver to open the cover. Apply spanner to adjust motor plate to tighten chain. Check if handle can be operated smoothly.
Conveyor moves toward one side during production.Adjusting the nuts to let the belt move straight. For example, if belt moves toward the rear side, loosen the front nut. When adjusting the nuts, make sure that the speed of belt is the same as roller and there are no gaps between the roller and belt.
Noise from roller.Bearing wore out.
If noise comes from the pressing roller & scraper and conveyor, something is stuck on the active roller. To clean the active roller simply lift the table. Refer to assembly drawing for active roller and passive roller position.
Conveyor is too tight.Machine is located in a humid area and this may cause the conveyor to become shorter. If conveyors arc is too tight, loose nuts during regular inspection. If conveyors are too tight, it may:
Not have sufficient horse power.
Damaged bearing & shaft of active roller and passive roller.
Over load and damage to the driving gear.

NOTE: FOR ELECTRICAL AND MECHANICAL REPAIRS, PLEASE CONTACT OMCAN AT 1-800-465-0234.

Parts Breakdown

Parts Breakdown

Item No.DescriptionPositionItem No.DescriptionPositionItem No.DescriptionPosition
AD197Outer Hexagon Screw Arbor for 421541AD213Tooth Bar for 421544266790Screw for 4215483
AD198Flat Gasket for 42154266759Rubber Sleeve for 4215443AD207Lock washer for 4215484
66749Gear (M3 15T) for 42154366758Fixed Lever for 421544466707Soft Hat for 4215485
66748Gear (M3 27T) for 42154466763Shaft for 4215445AD231Buckle Head for 4215486
66746Washer for 42154566783Base for 4215446AD215Tighten Screw for 4215487
66747Bearing for 42154666729Washer for 421544766809Gear (24T) for 4215488
66785Bearing Sleeve for 421547AD214Flat Gasket for 4215448AD273Flat Key (Type C) for 4215489
66784Bearing for 42154866731Roller Adjusting Block for 4215449AD305Motor for 4215490
AD199Flat Key (Type C) for 42154966730Eccentric Mounting for 4215450AD249Outer Hexagon Bolt for 4215491
44797Shaft for 4215410AD214Flat Gasket for 4215451AD198Flat Gasket for 4215492
66781Bearing Sleeve for 4215411AD215Tighten Screw for 421545266835Nut for 4215493
AD200Bearing for 4215412AD216Brake Apparatus Gear for 4215453AD250Draw Spring for 4215494
AD201Thrust Bearing for 4215413AD217Washer (3mm) for 4215454AD198Flat Gasket for 4215495
AD301Aluminum Block for 421541466742Bearing for 421545566835Nut for 4215496
AD302Roller Shaft for 4215415AD218Brake Apparatus Bearing Fixed Seat for 4215456AD215Tighten Screw for 4215497
44800Active Roller for 4215416AD238Brake Apparatus Rotating Shaft for 4215457AD252Flat Key (Type C) for 4215498
AD204Bearing Holder for 4215417AD237Brake Apparatus Fixed Seat for 421545866808Gear (18T) for 4215499
AD205Adjusting Bolt for 4215418AD207Lock washer for 421545966689Bearing for 42154100
AD206Rubber Head Screw for 4215419AD239Outer Hexagon Bolt for 4215460AD227Flat Key (Type A) for 42154101
66795Nut for 4215420AD236Brake Apparatus Cylinder for 4215461AD227Flat Key (Type A) for 42154102
AD207Lockwasher for 421542166770Screw for 4215462AD221Flat Key (Type C) for 42154103
AD208Fixed Axis for 421542266818Soft Hat for 4215463AD256Nut for 42154104
AD209Clamp Spring for Hole Use for 4215423AD235Inner Hexagon Bolt for 4215464AD257Inner Hexagon Head Screw for 42154105
AD210Bearing for 4215424AD2345×30 Split Pin for 421546566771Upper Roller for 42154106
AD211Chain Wheel for 4215425AD233Inner Hexagon Bolt for 421546666689Bearing for 42154107
AD212Clamp Spring for Shaft Use for 4215426AD232Lockwasher for 421546766765Roller Adjustment Block for 42154108
66708Screw for 4215427AD219Brake Apparatus Gear for 421546866689Bearing for 42154109
AD235Inner Hexagon Bolt for 4215428AD220Washer (¢22x¢32x3mm) for 4215469AD258Clamp Spring for Shaft Use for 42154110
AD303Cover for 421542966742Bearing for 421547066801Soft Hat for 42154111
AD248Clamp Spring for Shaft Use for 4215430AD221Flat Key (Type C) for 4215471AD244Flat Gasket for 42154 

112

AD247Chain Wheel (M3 21T) for 4215431AD222Flat Key (Type A) for 4215472AD244Flat Gasket for 42154113
66689Bearing for 4215432AD223Flat Key (Type A) for 4215473AD306Foot Pad for 42154114
AD246Clamp Spring for Hole Use for 4215433AD224Spring for 4215474AD198Flat Gasket for 42154115
66729Washer for 4215434AD225Brake Apparatus for 421547566835Nut for 42154116
66730Eccentric Mounting for 4215435AD226Clamp Spring for Shaft Use for 4215476AD241Inner Hexagon Bolt for 42154117
AD245Roller Adjusting Block for 421543666714Cover for 4215477AD240Inner Hexagon Bolt for 42154118
AD214Flat Gasket for 4215437AD227Flat Key (Type A) for 4215478AD242Draw Spring for 42154119
66729Washer for 4215438AD228Brake Apparatus Rotating Disc for 4215479AD256Nut for 42154120
AD304Machine Wall for 4215439AD229Dial Disc for 421548066835Nut for 42154121
66795Nut for 4215440AD230Seal Ring for 421548166726Gear Rack for 42154122
AD207Lock washer for 421544166690Adjusting Plate for 4215482AD265Inner Hexagon Head Screw for 42154123
Item No.DescriptionPositionItem No.DescriptionPositionItem No.DescriptionPosition
AD267Tighten Screw for 42154124AD253Draw Spring for Upper Scraper for 42154156AD310Foot Rack for 42154188
66709Adjusting Lever for 4215412566774Lower Roller for 42154157AD274Cross Countersunk Screw for 42154189
AD268Black Plastic Ball for 42154126AD207Lock washer for 42154158AD274Cross Countersunk Screw for 42154190
66706Adjusting Seat for 42154127AD207Lock washer for 4215415966797Fixed Plate for 42154191
AD240Inner Hexagon Bolt for 4215412866790Screw for 42154160AD207Lock washer for 42154192
AD197Outer Hexagon Screw Arbor for 42154129AD308Chain for 4215416166795Nut for 42154193
AD198Flat Gasket for 4215413066772Bearing for 4215416266796Bracket Support Plate for 42154194
AD266Flat Gasket for 42154131AD215Tighten Screw for 4215416366786Draw Spring for 42154195
66701Permanent Seat for 4215413266808Gear (18T) for 4215416466824Lower Knife for 42154196
66700Shaft for 42154133AD252Flat Key (Type C) for 4215416566818Soft Hat for 42154197
AD222Flat Key (Type A) for 42154134AD223Flat Key (Type A) for 42154166AD269Cross Head Screw for 42154198
66728Adjusting Sheet for 42154135AD275Inner Hexagon Screw for 4215416766825Shaft for 42154199
AD198Flat Gasket for 42154136AD278Dowel Pin for 42154168AD296Spacer for 42154200
AD197Outer Hexagon Screw Arbor for 4215413766823Lower Knife Sleeve for 4215416966800Link Block for 42154201
AD263Outer Hexagon Bolt for 42154138AD277Dowel Pin for 42154170AD281Screw Arbor Fixed Lever for 42154202
AD207Lock washer for 42154139AD276Compression Spring for 4215417166826Bracket Board for 42154203
AD246Clamp Spring for Hole Use for 42154140AD275Inner Hexagon Screw for 42154172AD280Big Supporting Plate Fixed Seat for 42154204
66742Bearing for 4215414166752Gear (M3 24T) for 42154173AD297Fixed Seat for Rolling Pin for 42154205
66739Adjusting Block for 4215414266729Washer for 42154174AD279Conveyor Belt for 42154206
66795Nut for 4215414366753Gear (M3 10T) for 42154175AD266Flat Gasket for 42154207
AD207Lock washer for 4215414466754Lower Plastic Gear Shaft for 4215417666805Nut for 42154208
AD262Draw Spring for 42154145AD272Rubber Head Screw for 4215417766806Adjusting Lever for 42154209
AD257Inner Hexagon Head Screw for 4215414666835Nut for 42154178AD258Clamp Spring for Shaft Use for 42154210
66738Upper Plastic Gear Shaft for 42154147AD198Flat Gasket for 4215417966784Bearing for 42154211
66737Gear (M3 15T) for 4215414866816Microswitch Sleeve for 4215418066829Active Shaft for 42154212
AD261Circlip for 42154149AD207Lock washer for 4215418166828Conveyor Roller for 42154213
AD307Upper Scraper for 4215415066815Safety Guard for 42154182AD065Rolling Pin for 42154214
AD260Dowel Pin for 4215415166817Safety Guard Rubber Roller for 4215418366814Flour Tray for 42154215
66821Knife Sleeve Pin for 4215415266770Screw for 42154184AD311Microswitch for 42154216
AD255Lock washer for 42154153AD309Supporting Plate Food Pad for 42154185AD312AC Contactor for 42154217
66818Soft Hat for 4215415466835Nut for 42154186   
AD254Cross Head Bolt for 42154155AD269Cross Head Screw for 42154187   

Electrical Schematics

Power Input

Dimension

EGround WireLPower InputSB1Safety Guard MicroswitchSB4Left/Right Direction Microswitch
KM1AC ContactorMMotorSB2Safety Guard MicroswitchSTOn/Off Switch
KM2AC ContactorNPower InputSB3Left/Right Direction MicroswitchSQEmergency Stop Button

Warranty Registration

Thank you for purchasing an Omcan product.
To register your warranty for this product, complete the information below, tear off the card at the perforation and then send to the address specified below.
You can also register online by visiting:
https://omcan.com/warranty-registration/

For mailing in Canada
OMCAN
PRODUCT WARRANTY REGISTRATION
3115 Pepper Mill Court,
Mississauga, Ontario
Canada, L5L 4X5

For mailing in the US
OMCAN
PRODUCT WARRANTY REGISTRATION
4450 Witmer Industrial Estates, Unit 4,
Niagara Falls, New York
USA, 14305
Or Email To: [email protected]

Since 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North American food service industry.
Our success over these many years can be attributed to our commitment to strengthen and develop new and existing relationships with our valued customers and manufacturers.
Today with partners in North America, Europe, Asia and South America, we continually work to improve and grow the company.
We strive to offer customers exceptional value through our qualified local sales and service representatives who provide convenient access to over 6,500 globally sourced products.
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References

Documents / Resouces

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