KL201E Spiral Mixer
Product Information: Spiral Mixer KL201E
This is the instruction manual for the Spiral Mixer KL201E. The
manual contains important information regarding the installation,
operation, and maintenance of the machine. Please read this manual
carefully before using the product.
General Information
- Documentation supplied
– The manual contains all the necessary documentation for the
machine. - Contact Details
– International Bakery Equipment Pty Ltd (I.B.E.) can be
contacted at the following address:
20 Brewer Street Clontarf QLD 4019 Australia
Phone: 1300 099 011 or +61 7 3889 5700
E-Mail: [email protected]
Web: www.allaboutbakery.com.au - Use of this Manual
– Please read this manual carefully before installing,
operating, or maintaining the machine. Keep the manual in good
condition and store it where it can be easily found when
needed. - Intellectual Property Rights
– This manual is copyrighted. No part of this manual can be
reproduced or photocopied without prior written permission from
International Bakery Equipment Pty Ltd. - Warranty Terms and Conditions
– The warranty coverage and terms are determined by I.B.E. Pty
Ltd. Refer to the warranty section for more details.
Specifications
Crate Dimensions:
– Length: 84cm
– Width: 131cm
– Height: 143.5cm
Product Usage Instructions
Transport and Installation
- Transport
– Follow the recommended guidelines for transporting the
machine. - Installation
– Follow the installation instructions provided in the
manual. - Testing & Safeguards
– Perform necessary tests and ensure all safety measures are in
place before operating the machine.
Machine Operation
- Intended Operation
– Understand the intended operation of the machine as described
in the manual. - Control Panel Components
– Familiarize yourself with the control panel components and
their functions. - Manual Operation
– Learn how to operate the machine manually by following the
instructions provided. - Automatic Operation
– If applicable, learn how to operate the machine in automatic
mode by following the instructions provided.
Cleaning & Maintenance
- Cleaning
– Follow the cleaning instructions to maintain the cleanliness
of the machine. - Maintenance
– Perform regular maintenance tasks as described in the manual
to ensure optimal performance of the machine. - Spare Parts List
– Refer to the spare parts list for replacement parts if
needed. - Exploded Parts Drawings
– Use the exploded parts drawings as a reference for
disassembling and reassembling the machine. - Electrical Diagrams
– Refer to the electrical diagrams for troubleshooting
electrical issues if required.
Instruction Manual for Spiral Mixer KL201E
INSTRUCTION MANUAL
SPIRAL MIXER
www.allaboutbakery.com.au
1
Instruction Manual for Spiral Mixer KL201E
MODEL: KL201E
Contents
1. General Information:
1- Documentation supplied: 2- Contact details 3- Use of this manual 4- Intellectual property rights 5- Warranty terms and conditions 6- Machine specifications 7- Machine identification details 8- Main components of the machine 9- Safeguards 10- Intended operation
2. Transport and Installation:
1- Transport 2- Installation 3- Testing & Safeguards
3. Machine Operation:
1- Intended operation 2- Control panel components 3- Manual operation 4- Automatic operation
4. Cleaning & Maintenance:
1- Cleaning 2- Maintenance 3- Spare parts list 4- Exploded parts drawings 5- Electrical diagrams
www.allaboutbakery.com.au
2
Instruction Manual for Spiral Mixer KL201E
1. General Information:
1.1 Documentation supplied
· Instruction manual · Spare parts list · Wiring diagrams
1.2 Contact Details
International Bakery Equipment Pty Ltd (I.B.E.) Address:
20 Brewer Street Clontarf QLD 4019 Australia
Phone:
1300 099 011 or +61 7 3889 5700
E-Mail:
[email protected]
Web:
www.allaboutbakery.com.au
1.3 Use of this Manual
Please read carefully the information supplied in this manual before installing, operating or carrying out maintenance on this machine. This manual must be kept in good condition and stored where it can be easily found when required.
www.allaboutbakery.com.au
3
Instruction Manual for Spiral Mixer KL201E
1.4 Intellectual Property Rights
This manual contains copyright information. All rights are reserved. No part of this manual can be reproduced or photocopied without prior written permission of International Bakery Equipment Pty Ltd. Permission to use this documentation has only been given to the customer who this manual has been supplied as part of the machine’s equipment and only for the purpose of installation, operation and maintenance of the machine to which the manual refers.
International Bakery Equipment Pty Ltd declares that the information contained herein is in accordance with the technical and safety specifications of the machine to which the manual refers. International Bakery Equipment Pty Ltd will not be held responsible for direct or indirect damage or injury to people or objects resulting from the misuse of this documentation or the machine for which it has been intended.
The manufacturer reserves the right to introduce technical modifications or improvements both to the documentation and to the machines without prior notice. The information contained herein refers in particular to the machine specified in section 1.7 “Machine identification details “.
www.allaboutbakery.com.au
4
Instruction Manual for Spiral Mixer KL201E
1.5 Warranty Terms and Conditions
· Warranty becomes effective from date of delivery. · Warranty claims may be made by telephone, letter, email or fax.
However all verbal claims must be confirmed in writing. I.B.E. Pty Ltd Reserves the right to require return of all claimed defective parts. · I.B.E. Pty Ltd will ship the part(s) in an expeditious manner as requested. · Mechanical and Electrical parts are warranted for a period of 12 months from date of delivery. · During the first 12 months, I.B.E. Pty Ltd will reimburse the Authorized Agent or Purchaser for the cost of reasonable labour during normal working hours, 8.00a.m. 5.00p.m., to remove the failed part(s) and install the replacement(s). After 12 months all charges will be the Purchasers responsibility. · After the initial 12 months warranty, any replacement parts are warranted for 3 months excluding labour. · This Warranty may not be changed or modified and is not subject to any other Warranty expressed or implied by any other Agent, Dealer or Distributor unless approved in writing by I.B.E. Pty Ltd in advance of any claim being filed. This Warranty gives you specific legal rights which vary from State to State.
Note:
I.B.E. Pty Ltd reserves the right to make the final decision on all Warranty coverage questions. The decision of the Company is final.
What is covered under this Warranty:
· Parts that fail due to defects in material workmanship. · Parts that fail due to faulty assembly by I.B.E. Pty Ltd · Parts that fail due to improper set-up by I.B.E. Pty Ltd
What is not covered under this Warranty:
· Parts that fail due to improper usage or overloading of the machine. · Parts that fail due to lack of maintenance. · Parts that fail due to abuse, misuse or modification. · Mixer attachments – Bowl, whisk, beater and/or hook. · Normal wear parts, such as, Conveyor belts, `v’ belts, `o’ rings and scraper and slicer
blades. The Warranty on these parts is, they will be in satisfactory operating condition at time of delivery and initial start-up. Claims in such parts must be made immediately. · Loss of time, potential revenue and/or profits. · Personal injury or property damage resulting from the operation of the machine.
www.allaboutbakery.com.au
5
Instruction Manual for Spiral Mixer KL201E
1.6 Specifications
Crate Dimensions:
Length (cm) 84
Width (cm) 131
Machine Specifications
Height (cm) 143.5
Weight (Kg) 400
Model
Flour Capacity
Kg
Dough Capacity
Kg
Spiral Motor
H.P.
Bowl Motor
H.P.
Dimensions Weight L W H Kg cm cm cm (Net)
KL201E
37
60
4
3/4
65 105 115 350
Power Supply Details:
3 Phase, 20amp 4-pin plug top (supplied)
Note:
The Manufacturer will not be Liable for electrical defects, breakdowns or malfunctioning of the machine for the non compliance with the power supply stated.
www.allaboutbakery.com.au
6
Instruction Manual for Spiral Mixer KL201E
1.7 Machine Identification Details
Type: 1.5 Bag Spiral Mixer Model: KL201E
Position of Serial Number Identification Plate (Fig 1.1)
Serial number Identification
plate
Fig 1.1
Note:
When requesting spare parts please state the serial number found on the serial number identification plate.
www.allaboutbakery.com.au
7
Instruction Manual for Spiral Mixer KL201E
1.8 Main Machine Components
· Body of the Machine (Fig 1.2) · Stainless Steel Bowl & Dough Hook (Fig 1.3) · Control Panel (Fig 1.4) · Electrical Panel (Fig 1.5)
Fig1.2
Fig1.3
Fig 1.4
Fig 1.5
www.allaboutbakery.com.au
8
Instruction Manual for Spiral Mixer KL201E
1.9 Safeguards
This machine has been fitted with safeguards to ensure safe operation of this machine, in accordance please ensure the following;
· Nothing should interfere with free movement of the bowl or dough hook during the mixing cycle of this machine.
· Do not place foreign objects in the bowl during the mixing cycle. · Ensure training in the safe operation of this machine is carried out with all operators. · Do not wear loose clothing, ties, chains, or watches that could get caught into the
moving parts of the machine. · Ensure safeguards are in operable order before using the machine on a daily basis. · Tampering with the safety devices creates hazards for the machine operator, for which
International Bakery Equipment Pty Ltd or its agents will not be liable.
Note:
In the event that one or more of the safe guards do not operate or fail contact your supplier immediately. DO NOT OPERATE THE MACHINE.
Tampering with or modifying the machine will void warranty.
Emergency Stop Button. The machine is equipped with a red emergency stop button located on the bottom right of the control panel and allows the operator to stop the machine in case of emergency (Fig 1.6)
Emergency Stop button
Fig 1.6
Note:
If the emergency stop button is depressed do not try to pull it out this may result in damage to the button , to reset the button turn it clockwise and it will reset out on its own.
www.allaboutbakery.com.au
9
Instruction Manual for Spiral Mixer KL201E
Limit switched safety guard. The safety guard of this machine has been fitted with a limit switch which will stop the machines operation when the guard is lifted. (Fig 1.7)
Fig1.7 Safety guard in raised position
Fully enclosed bowl guide wheels.
The bowl guide wheels of this machine are fitted with a fully enclosed cover (Fig1.8)
Fig 1.8
Note:
Do not place hand/s or other implements between cover and bowl when machine is plugged in, non conformance may result in personal injury.
www.allaboutbakery.com.au
10
Instruction Manual for Spiral Mixer KL201E
2. Transport and Installation:
2.1 Transport
The instructions given in this section must be carefully followed when transporting the machine. This operation may include but is not limited to the following: · Storage of the machine · Installation of the machine · The machine comes supplied in a secure packing crate which needs to be handled with
care to protect the machine. · When being transported the machine crate should be secure to the transporting veichcle
using approved tie down straps to avoid the machine tipping over. · The machine should not be placed on top of other items during transport. · When lifting the machine ensure all persons are at a safe distance. · The forklift operator is to hold the appropriate qualifications. · Do not climb on or place body under machine crate when it is being lifted from the
ground or transport veichcle. · When lifting the machine crate ensure forks are spread to the maximum width of the
crate and the crate is against the cradle of the forklift (Fig2.1).
Fig 2.1
www.allaboutbakery.com.au
11
Instruction Manual for Spiral Mixer KL201E
2.2 Installation
· Ensure transport crate and all protective packaging is removed. · Carefully clean the machine using a damp clean cloth, removing dust on all surfaces. · When the machine has been unpacked, check the condition of the machine. Any visible
damage indicates that the machine has been dropped or hit by something during transport. This could lead to malfunctioning. If damage has occurred during transport it should be attributed to the carrier and International Bakery Equipment Pty Ltd or its agent should be informed immediately of the situation
· Locate the mixer in a level convenient position where the operation of the machine is safe and accessible.
· When machine has been placed in its location ensure stabiliser feet are locked down on the floor using two hands to ensure even pressure. See Fig 2.2
· Before making the electrical connections check the specifications found in section 1.6 of this manual and ensure they match those of your electrical service.
· Make certain the electrical supply is correct and the correct breaker is in place to ensure protection from a short circuit.
· Ensure the three phase rotation of the mixer is correct. The spiral agitator direction is marked by an arrow and should rotate in the direction of this arrow.
· A qualified person should correct electrical connection if required.
· Train all operators in the safe operation of this machine.
Fig 2.2
www.allaboutbakery.com.au
12
Instruction Manual for Spiral Mixer KL201E
2.3 Testing the safeguards
Before starting the machine, the safety devices should be checked according to the following procedure:
· Correct operation of the emergency stop button (Fig 1.6, page.9); While the machine is operating, press the emergency stop button, the machine should stop immediately.
· Correct operation of the safety limit switches (Fig 1.7, page.10); While the machine is operating raise the safety guard, the machine should stop immediately.
3. Machine Operation:
3.1 Intended Operation
This machine has been designed and manufactured for the safe mixing of bread dough’s with water content of 56% or more, to obtain a more efficient mixing time with excellent results.
The use of positive timers to control the mixing cycles exactly and change the speed accordingly to achieve the desired results of a more uniform texture in the final product.The mixing cycle can be manually controlled or automatic with low and high speed change over, controlled via the timers located on the control panel(Fig3.1 b & c). The bowl has two directions controlled with the bowl direction buttons (Fig3.1g). This machine has been designed and built to operate indoors.
Note:
If you are mixing dough’s with a lower water content(e.g. pastry dough) the flour capacity should be not more than 60% of total allowable flour for this Model (see Machine Specifications, Page 6), and mix in low speed only.
Note:
The intended use of this mixer outside of these guidelines may void warranty.
www.allaboutbakery.com.au
13
Instruction Manual for Spiral Mixer KL201E
3.2 Control Panel components g. c. a.
b.
Fig 3.1 KL201 Control Panel
d.
f.
e. h.
Location
Description
Operation Performed
Timer/
Controls time of operation in low speed as set by the
a
Low Speed
operator by using the two buttons under the timer
display.
Timer/
Controls time of operation in high speed as set by the
b
High Speed
operator by using the two buttons under the timer
display.
Automatic/Manual When left led is lit; automatic control is in operation.
c
Control Button
When right led is lit; manual control is in operation.
Bowl direction Buttons 1) Clockwise bowl rotation
d
2) Neutral- no bowl rotation
3)Anti-clockwise bowl rotation
Start Button/
When pressed the spiral rotates at low speed and the
e
Low speed
bowl rotates at chosen direction according to selection.
Bowl can operate in either direction.
Start Button/
When pressed the spiral rotates at high speed and the
f
High speed
bowl must only be rotating in an anti-clockwise
direction.
g
Power Indicator LED’S Indicates power supply to the machine.
h
Emergency stop When pressed it stops the machine completely.
Button
www.allaboutbakery.com.au
14
Instruction Manual for Spiral Mixer KL201E
3.3 Manual Operation
Set Automatic/Manual button (c) so that the right LED is lit; the timers are now out of function. The speed, bowl direction and mixing time are now controlled by the operator.
Place ingredients in the bowl and lower the safety guard push the low speed start button (e) on the control panel, the machine will now operate in low speed until one of the following actions is done;
1. The high speed button (f) is pressed, changing the operation to high speed. 2. The safety guard is raised. 3. The stop button is pressed (h).
Change to high speed by pushing the high speed button(f ) on the control panel while running in low speed first, if the bowl is rotating in a clockwise direction this must be changed to anticlockwise using (d,3), the machine will now operate in high speed until one of the following actions is done;
1. The safety guard is raised. 2. The stop button is pressed (h).
Note: Always start the machine in low speed before proceeding to high, as starting the machine
in high speed with dry ingredients in the bowl will result in the spiral tool expelling them from the bowl and unnecessary wear to belts.
www.allaboutbakery.com.au
15
Instruction Manual for Spiral Mixer KL201E
3.4 Automatic Operation
Set Automatic/Manual switch (c)so that the left LED is lit the timers will now control the mixing time/s as set by the operator and change the machine speed from low to high if required. The speed and mixing time are now controlled by the timers.
1. Place ingredients in the bowl and lower the safety guard.
2. Set the low (a) and high (b) speed timers to required time.
3. If only a low speed mix is required set the high speed timer to zero, the machine will stop when the time set on the low timer is reached.
4. Set the desired bowl direction (d).
5. Push the low speed start button (e) on the control panel, the machine will now operate in low speed until the time is reached at which time the machine will change to high speed automatically.
6. When machine changes to high speed the bowl direction should be in an anticlockwise direction.
7. The machine will stop when the time set is reached.
Note:
Bowl direction can be changed during mixing process in low speed by switching bowl direction (d) from set direction to required direction pressing the neutral button first. However when the machine is in high speed the bowl must always be rotating in an anti-clockwise direction.
www.allaboutbakery.com.au
16
Instruction Manual for Spiral Mixer KL201E
4. Cleaning &Maintanance:
4.1 Cleaning
· Always turn power off at the wall and unplug machine prior to any cleaning or maintenance procedures to be carried out.
· Keeping the machine cleaned helps to maintain the efficient hassle free operation of the machine.
· This machine should be cleaned at the end of every day, to prevent a build up of dough crumb and flour dust.
· Remove excess flour dust with a soft brush
· Using a plastic scraper remove any dough remnants from bowl
· Wipe over the entire machine with a damp cloth with a neutral detergent, ( Harsh chemicals will damage the machine)
Note:
Do not use water jets or hoses to clean this machine as excess water can damage the machine, and the safe operation of the electrical components.
4.2 Maintenance
It is recommended that this machine should be serviced once every 12 months by a qualified technician to maintain hassle free operation.
If in the event the machine does not operate correctly it is recommended that you contact your supplier to ensure a qualified technician services the machine for you.
It is not advisable to attempt any repairs without prior knowledge of the mechanical or electrical systems used in the manufacture of this machine, use only qualified technicians.
Note:
Any attempt to modify this machine in any way will result in the warranty being voided.
Tampering with the mechanical or electrical systems in this machine will void warranty.
www.allaboutbakery.com.au
17
Instruction Manual for Spiral Mixer KL201E
4.3 Spare Parts List
No.
Description
1 Bowl 2 Control Panel 3 Bowl Base 4 Bowl shaft 5 Spiral Shaft 6 Bearing Seat 7 Kneading Bar
8 Spiral Tool
9 Safety Guard 10 Stabilizer Foot Adjuster 11 Machine Base 12 Stabilizer Foot 13 Axel Bracket 14 Wheel 15 Wheel Axel Sleeve 16 Wheel Axle 17 Chain Pulley 18 Double V-Belt Pulley 19 Pulley Axel 20 Double Row Gear 21 Bearing Seat 22 Bowl Motor mounting Plate 23 Distance Regulating Plate 24 Access Cover 25 Machine Body
No.
Description
26 Safety Guard Hinge 27 Safety Guard Axel 28 Safety Guard Bracket 29 Top Cover Hinge Rod
30 Rear Access Panel
31 Spiral Tool Pulley
32 Bearing Plate
33
Spiral Motor Mounting Plate
34 Auxiliary Wing
35 Top Cover
www.allaboutbakery.com.au
18
Instruction Manual for Spiral Mixer KL201E
4.4 Exploded Parts Drawing
www.allaboutbakery.com.au
19
Instruction Manual for Spiral Mixer KL201E
4.5 Electrical Wiring Diagrams
www.allaboutbakery.com.au
20
Bakery Equipment - Bakery Design & Fitout
