Champion 201054 4500w Wireless Start Open Frame Inverter Instructions

Champion 201054 4500w Wireless Start Open Frame Inverter Instructions

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Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #201054

CHAMPION 201054 4500W Wireless Start Open Frame Inverter ---

PARTS INFORMATION

4500W WIRELESS START OPEN FRAME INVERTER SERIAL NUMBER RANGE: ALL
CHAMPION 201054 4500W Wireless -allTo order replacement parts please
visit: shop.championpowerequipment.com or call 1-877-338-0999.

INVERTER PARTS DIAGRAM

CHAMPION 201054 4500W Wireless -INVERTER PARTS DIAGRAM

INVERTER PARTS LIST

#Part NumberDescriptionOty.
1100712234Cover, Dial Knob1
2100031845-0002Screw M4 x 123
3100725108Fuel Dial1
4100725109Mounting Seat, Fuel Dial1
5100032963-0003Self-tapping Screw ST3.5 x 134
6100725112Slide Block, Fuel Switch1
7100728457Fuel Valve1
85.1830.022CO Shutdown Module1
9100730997Fuel Tube, 04 x 08 x 2551
10100725113Stopper, Fuel Dial1
11100090978Butterfly Type Bolt M6 x 161
12100725010Deco Trim, Recoil1
13100010954-0001Screw M5 x 122
14100011002-0003Self-tapping Screw ST4.2 x 192
15100055592-0005Flange Bolt M6 x 10, GB166741
16100011264-0002Flange Bolt M6 x 164
17100725111Spring, Fuel Dial1
18100011264-0003Flange Bolt M6 x 16, GB57891
19100011263-0002Flange Bolt M6 x 152
20100725250-0001Panel Assembly, See Figure F1
21100729547Remote Control1
22100011518-0001Flange Bolt M5 x 124
23100725872Bracket, Inverter Module, Right1
24100011261-0004Flange Bolt M6 x 1211
25100725013Protective Cover, Inverter Module1
26100011266-0003Flange Bolt M6 x 204
27100726330Vent Tube, Long1
28100005148Clamp 086
29100725015Vent Tube, Short1
30100011260-0005Flange Bolt M6 x 10, GB57892
#Part NumberDescriptionQty.
31100157588Carbon Canister, 320 cc1
32100000658Clamp1
33100005159Clamp 010.5 x 81
34100725861Bracket, Inverter Module, Left1
35100731716Inverter Module, 120V 60Hz1
36100735082Fuel Tank Assembly, See Figure E1
37100010437-0001Washer 06.5 x 1.5 x 018.24
38100011267-0002Flange Bolt M6 x 224
39100009075Sheath, Vent Tube1
40100143536Rubber Mat1
41100730439Frame Assembly – See Figure G1
421ZC7DFN16Engine, 224 cc, See Figure B1
43100158476Holder, Air Cleaner1
44100021402Battery, 12V 7Ah1
45100041264-0003Pressing Plate, Battery1
4610015500512VDC USB Adapter1
47100729994Grounding Wire1
48100727488Electric Starter Module1
49100727487DC Wire Harness, Battery1
50100011260-0003Flange Bolt M6 x 102
51100124562-0001Charger Module1
52100718327Mounting Bolt, Spark Arrester2
53100725011Shipping Bracket3
54100713834Rectifier Bridge, Capacitance1
#Part NumberDescriptionQty.
55100011422-0004Flange Nut M8, GB61702
56100726331Insulation Foam1
57100058175Gasket, Muther, Graphite1
58100151975Muffler Subassembly1
59100142015-0001Muffler Cover1
60100097575-0002Flange Bolt M6 x 10, 0C3403
61100000667Clamp 08 x 81
62100151976Muffler1
63100154368Spark Arrester Assembly1

ENGINE PARTS DIAGRAM

CHAMPION 201054 4500W Wireless -ENGINE PARTS DIAGRAM

ENGINE PARTS LIST

#Part NumberDescriptionQty.
1100011264-0003Flange Bolt M6 x 16, GB57897
2100002335Cylinder Head Cover(Cpe)1
3100713739Breather Tube1
4100066138Gasket, Cylinder Head Cover1
5100002464-0001Flange Bolt M8 x 604
6100159588Cylinder Head Assembly, See Figure C1
7100011581-0001Flange Bolt M6 x 144
8100062546Wire Clip B 11
9100011263-0002Flange Bolt M6 x 151
10100055588-0006Flange Bolt M6 x 20, GB166741
11100006526Gasket, Muffler1
12100142016Exhaust Pipe1
13100011422-0004Flange Nut M8, GB61702
14100011284-0003Flange Bolt M6 x 1003
15100135072Flange Bolt M64
16100010894Washer 064
17100724977-0001Recoil Starter1
18100061091Stud Bolt M6 x 982
19100078607Gasket, Insulator1
20100122101Insulator, Carburetor1
21100078606Gasket, Carburetor1
22100732017Carburetor Assembly, See Figure D1
23100051029-0004Screw M4 x62
24100724985Pulley, Starter1
25100087582Fan, Engine Cooling1
26100126953Rotor Assembly, Permanent Magneto, 0180 x 64 mm1
27100011540-0007Flange Bolt M6 x 503
28100005148Clamp1
29100730998Fuel Tube, 04 x 08 x 3501
#Part NumberDescriptionQty.
30100727489Stator Assembly, 0156 x35 mm1
31100130948Lower Guard1
32100017644Oil Seal 025 x 041.25 x 61
33100727615Trigger1
34100005152Clamp 011.51
35100010887-0004Spring Washer 082
36100005629Gasket 2, Carburetor1
37100011459-0003Flange Nut M14 x 1.51
38100731202Air Cleaner Assembly1
39100731587Air Cleaner Base1
40100005078Air Cleaner Baffle1
41100004771Air Cleaner Element1
42100717012Air Cleaner Cover1
43100004949Air Cleaner Bolt1
44100011463-0002Flange Nut M62
45100007083Air Guide, Lower1
46100011260-0005Flange Bolt M6 x 104
47100724983-0001Fan Cover1
48100010558Dowel Pin 010 x 162
49100003243Piston Ring Set1
501000721341st Piston Ring1
511000721352nd Piston Ring1
52100072136Oil Ring1
53100149269Push Rod2
54100149234Lifter, Valve2
55100003086Piston1
56100003221Circlip, Wrist Pin2
57100003123Wrist Pin1
58100003446Connecting Rod1
59100010272Drain Bolt, M10 x 1.25 x 152

#

Part Number

Description

Qty.

60100010459Washer 010 x 1.5 x 0163
61100002910-0001Oil Drain Pipe1
62100731194Oil Level Sensor1
63100010761Bearing, TM62052
64100126476Crankshaft1
65100099599Camshaft1
66100010148Gasket, Crankcase Cover1
67100128008Cover, Crankcase1
68100011319-0001Flange Bolt M8 x 326
69100152738-0001Oil Dipstick Assembly1
70100010550Dowel Pin 08 x 142
71100011215-0001Flange Bolt M6 x 122
72100122168Control Assembly1
73100011266-0004Flange Bolt M6 x 203
74100000655Wire Clip B1
75100727607Ignition Coil1
76100725320Crankcase1
77100122099Bracket, Trigger1
78100055591-0007Flange Bolt M6 x 12, GB166742

CYlINDER HEAD PART DIAGRAM

CHAMPION 201054 4500W Wireless -CYLINDER

CYlINDER HEAD PART lIST

#

Part Number

Description

Qty.

1100149239Rocker Arm Assembly2
2100050881Guide Plate, Push Rod1
3100050896Valve Collet4
4100073758Valve Spring Seat, Upper2
5100713979Spring, Valve2
6100004599Oil Seal, Intake Valve1
7100010387Stud Bolt M8 x 342
8100713981Exhaust Valve1
9100009378Spark Plug F6RTC1
10100713980Intake Valve1
11100079792Cylinder Head1
12100155656Gasket, Cylinder Head1

CARBURETOR PART DIAGRAM

CHAMPION 201054 4500W Wireless -CARBURETORCARBURETOR PART lIST

#

Part Number

Description

Qty.

1100730341Carburetor1
21000057170-Ring, Fuel Bowl1
3100005766Main Jet Standard (#68)1
100713414Main Jet Altitude 1000-3000m (#66)/
4100006037Gasket, Fuel Bowl Mounting Bolt1
5100005725Mounting Bolt, Fuel Bowl1
6100714111Protection Cover, Stepping Motor1
7100031809-0002Screw M3 x 64
8100727606Stepping Motor, Throttle1
9100727605Stepping Motor, Choke1

FUEl TANK PART DIAGRAM

CHAMPION 201054 4500W Wireless -FUE

FUEl TANK PART LIST

#

Part Number

Description

Qty.

1100715500Bushing. 09 x 06.6 x 104
2100711813Vibration Mounting. Fuel Tank4
3100727794Fuel Gauge1
4100099571Reversal Valve1
5100098838Fuel Filter Assembly1
6100727618-0001Fuel Tank. 11L1
7100142004Fuel Tank Cap1
8100714546Fitting. Fuel Tank1

CONTROL PANEL PART DIAGRAM

CHAMPION 201054 4500W Wireless -CONTROL

CONTROL PANEL PART LIST

#

Part Number

Description

Qty.

1100011421-0002Flange Nut M6, GB61701
2100010886-0002Spring Washer 061
3100010910-0002Washer 061
4100731289Intelligauge, INTSDINV1
5100137347-0001Ignition Module1
6100577198Amp Circuit Breaker, Push Button1
7100092320-0002Grounding Stud1
8100011025-0001Lock Washer 06, Toothed1
9100010919-0001Washer 051
10100011419-0003Flange Nut M51
11100019782Receptacle, 12 VDC1
12100091059-0001Parallel Outlet Socket, Red1
13100091059-0002Parallel Outlet Socket, Black1
14100150096-0001Cover, Parallel Outlet Socket, Red1
15100150096-0002Cover, Parallel Outlet Socket, Black1
16100731572Receptacle Cover, TT-30R1
17100731575Receptacle Cover, 5-20R, Duplex1
1810001974720Amp Circuit Breaker, Push Button1
1910001975630Amp Circuit Breaker, Push Button1
20100010885-0003Spring Washer 051
21100020029Receptacle 5-20R, Duplex1
22100020008Receptacle TT-30R1
23100727641Control Panel Housing1
24100000655Wire Clip B2
25100011446-0001Flange Nut M48
26100727492Wire Harness Assembly1
27100120180Cover, Circuit Breaker3
28100729981Start/Stop Control Module1
29100730628One-button Start1

FRAME ASSEMBlY PART DIAGRAM

CHAMPION 201054 4500W Wireless -FRAME

FRAME ASSEMBlY PART lIST

#Part NumberDescriptionQty.
1100725007-0001Frame
2100079483-0001Flange Nut M810
3100731886Front Mounting Bracket, Engine
4100162980Insulator shield1
5100093523Vibration Mount 2, Support2
6100011323-0001Flange Bolt M8 x 382
7100162854Rear Mounting Bracket, Engine1
8100093524Vibration Mount 1, Support2
9100011320-0002Flange Bolt M8 x 352
10100720829-0001Support Leg Assembly1
11100011452-0003Flange Nut M6, GB6177.16
12100020659-0001Support Leg1
13100099931Vibration Mount2
14100011265-0003Flange Bolt M6 x 182
15100011453-0003Flange Nut M8, GB6177.12
16100023415-0001R-pin2
17100714023-00018 In. Wheel, Yellow2
18100714025Roll Pin 0102
19100712243-0001Tire Cover, Yellow2
20100095857-0005Flange Bolt M4 x 182
21100011047-0003Roll Pin 08 x 401
22100725016-0001Handle1
23100716888Grip, Handle1
24100731043Damping Pad, Handle1
25100714685-0001R-pin, R51
26100022335Damping Pad4
27100010964-0002Screw M6 x 124

WIRING DIAGRAM

CHAMPION 201054 4500W Wireless -WIRING

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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