Sysform 50a/50b Perfect Binder User Manual (+ PDF)

Please use this machine carefully, do not touch the heated glue
box to avoid hurt, do not put your hand or any other things to the
binding track of this machine, to avoid hurt and contingency.
Please note the followings when you use this machine:

Place: The machine is approximately 180kg.
Please fix the machine in a flat, sturdy, and well-ventilated
place.
Electric supply: Please connect the electric
supply correctly as per the instruction on the back of the machine.
The electric supply should be stable AC110/220V, 50/60Hz, and
1100W. No matter the voltage is too low or high, both will make the
machine work incorrectly.
Grounding: For safety concern, please use the
socket with earth wire.
Overload: Please do not connect too many
electric appliances in a same socket because overload may cause
fire.
Clean: Before you clean this machine, please
switch-off the power and pull the plug out of the socket.

(46.46 x 20.47 x 37.4 H) 10) Weight: 337.3 lbs (153KG) / 343.3
lbs (156KG)

a. Binding machine 1 set
b. Manual 1 pc
c. Hexagon wrench 1 set
d. Philips screwdriver 1 pc
e. Glue 1 Kg
f. Cover Plate 1 pc
g. Central Line Indicator 1 pc
h. Exhaust Fan & Safety Guard 1 set
i. Paper Table 1 pc
j. Jogger Table 1 pc
k. Fuse 15A *1 pc, 10A *1 pc, 5A *5 pc

Note: It is suggested to read this manual carefully before you
use this binding machine, which will improve your skill to use it
to get an excellent result. Remove the plastic foam from the book
binding unit. Please save the packing carton and the plastic bag
for transferring next time.

Unpack and Check

After you open the box, please check the machine and attached
parts, if you find any damage or something lost, please contact us
immediately.

Names and Functions

The machine consists of several parts with different
functions:

A. Control Panel
B. Book Binding Car
C. Cover Clamping Unit
D. Cutting Unit
E. Gluing Unit
F. Waste Collecting Unit
G. Control System
H. Exhaust Fan & Safety Guard
I. Paper Table
J. Jogger Table

Instruction on Control Panel

The control panel consists of the following buttons and
indicators:

1. Emergency Stop Switch
2. Round/Square Adjustor
3. Ready Indicator: show the glue has been dissolved completely
and the machine is ready to work.
4. Start Button: start binding job in manual operation
mode.
5. Start Button: start binding job in manual operation mode.
(not less than 2 seconds)
6. Start Button: start binding job in manual operation
mode.
7. Emergency Stop Switch
8. Round/Square Adjustor
9. Ready Indicator: show the glue has been dissolved completely
and the machine is ready to work.
10. Start Button: start binding job in manual operation
mode.

Book Binding Car

The book binding car consists of a button and a sensor:

1. Button: in manual operation mode, clamp or loosen the
book.
- Clamp
- Loosen
2. Sensor: it is a photoelectric switch which detects whether
the paper is placed into the binding car.

Cover Clamping Unit

The cover clamping unit consists of several parts:

1. Cover Clamp: clamp the book spine
2. Cover Gauge: can be adjusted the cover position and tilting
of cover
3. Cover Central Position Adjustment Gauge: mm scale on the
gauge
4. Sensor: It is a photoelectric switch which detects whether
the paper is placed in the binding car. The machine will stop when
there is no cover on it.

Gluing Unit

The gluing unit consists of several parts:

1. Gluing Roller: gluing
2. Gluing Lever: squeezing glue
3. Glue level Indicator: indicate the maximum level limit of
glue
4. Glue Thickness Knob: Adjust height of adjusting lever to
adjust the thickness of glue on the book spine
5. Glue Adjusting Lever: make the glue on the book spine
level
6. Side Gluing Roller (50B): glue the two sides of the
book
7. Open Wheel for Side Gluing (50B): open the two side gluing
roller
8. Cover Central Indicator: Indicate the central of the
cover

Product Usage Instructions

Place the machine in a flat, sturdy, and well-ventilated
place.
Connect the electric supply correctly as per the instruction on
the back of the machine. Use a socket with earth wire for safety
concerns.
Before using the machine, read the manual carefully to improve
your skill to use it and get an excellent result.
Unpack and check the machine and attached parts. Contact
customer support if you find any damage or something lost.
Remove the plastic foam from the book binding unit and save the
packing carton and plastic bag for transferring next time.
Fix the book into the book binding car using the clamp button
in manual operation mode. Use the sensor to detect whether the
paper is placed into the binding car.
Adjust the cover position and tilting using the cover gauge.
Use the central position adjustment gauge to set the cover’s
central position.
Adjust the thickness of glue on the book spine using the glue
thickness knob and make the glue on the book spine level using the
glue adjusting lever.
Glue the two sides of the book using the side gluing roller
(50B) and open the two side gluing roller using the open wheel for
side gluing (50B).
Start the binding job in manual operation mode using the start
button. The ready indicator will show when the glue has been
dissolved completely and the machine is ready to work.
Use the emergency stop switch in case of any contingency or
emergency.
After using the machine, switch-off the power and pull the plug
out of the socket before cleaning it.

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50A/50B PERFECT BINDER
OPERATING MANUAL
VER. 2022/07/28 US

Safety
Please use this machine carefully, do not touch the heated glue box to avoid hurt, do not put your hand or any other things to the binding track of this machine, to avoid hurt and contingency. Please note the followings when you use this machine:
Place: The machine is approximate 180kg.please fix the machine in a flat and sturdy and well-ventilated place.
Electric supply: Please connect the electric supply correctly as per the instruction on the back of the machine. The electric supply should be stable AC110/220V, 50/60Hz, and 1100W. No matter the voltage is too low or high, both will make the machine work incorrectly.
Grounding: For safety concern, please use the socket with earth wire.
Overload: Please do not connect too many electric appliances in a same socket because overload may cause fire.
Clean: Before you clean this machine, please switch-off the power and pull the plug out of the socket.

CONTENTS
1. Technical Specification………………………………………………………………………………1 2. Unpack and check………………………………………………………………………………………2 3. Names and Functions…………………………………………………………………..4 4. Instruction on Control Panel………………………………………………………..5 5. Book Binding Car…………………………………………………………………………6 6. Cover Clamping Unit…………………………………………………………………….7 7. Gluing Unit……………………………………………………………………………………8 8. Cutting Unit…………………………………………………………………………………..9 9. Waste Collecting Unit………………………………………………………………….10 10. Electric System…………………………………………………………………………….11 11. Operation Instruction…………………………………………………………………..13 12. Warning ………………………………………………………………………………………15

1. Technical Specification 1) Model : 50A/50B 2) Maximum length of book: 320mm (12.6″) 3) Maximum thickness of book: 60mm (2.36″) 4) Cycle Speed(per hour): 400 books 5) Cover thickness: 70gsm-300gsm 6) Heat-up time: about 30 minutes 7) Power input: 110V/60Hz 8) Rate Watt: 1.1Kw 9) Dimension: 1180mm×520mm×950mm
(46.46″ x 20.47″ x 37.4″ H) 10) Weight: 337.3 lbs (153KG) / 343.3 lbs (156KG)
1

2. Unpack and check

After you open the box, please check the machine and

attached parts, if you find any damage or something lost,

please contact us immediately.

a. Binding machine 1 set g. Central Line Indicator

1 pc

b. Manual

1 pc h. Exhaust Fan & Safety Guard 1 set

c. Hexagon wrench 1 set i. Paper Table

1 pc

d. Philips screwdriver 1 pc j. Jogger Table

1 pc

e. Glue

1 Kg k. Fuse 15A *1 pc, 10A *1 pc, 5A *5 pc

f. Cover Plate

1 pc

Note It is suggested to read this manual carefully before you
use this binding machine, which will improve your skill to use it to get an excellent result. Remove the plastic foam from book binding unit. Please save the packing carton and the plastic bag for transferring next time.
2

3. Names and Functions

D E

B J
G F

H
C A

AControl Panel BBook Binding Car CCover Clamping Unit DCutting Unit EGluing Unit

F. Waste Collecting Unit G. Control System H. Exhaust Fan & Safety Guard I. Paper Table J. Jogger Table

4. Instruction On Control Panel

5 6

9 10

1. Power Switchred light shows power on 2. Manual/Auto Switch 3. Cutter on/off Switch 4. Cover Clamp Pressure Adjuster: range from 40 100Kg 5. Cover Clamp Time Adjusting Knob: range from 2 10 seconds
(not less than 2 seconds)

6. Start Button: start binding job in manual operation mode. 7. Emergency Stop Switch 8. Round/Square Adjustor 9. Ready Indicator: show the glue has been dissolved completely and the machine is ready to work. 10. Start Button: start binding job in manual operation mode.
5

5. Book Binding Car

1Button: in manual operation mode, clamp or loosen the book. Clamp Loosen
2Sensor: it is a photoelectric switch which detects whether the paper is placed into the binding car.

6. Cover Clamping Unit

1. Cover Clamp: clamp the book spine 2. Cover Gauge: can be adjusted the cover position and tilting of cover 3. Cover Central Position Adjustment Gauge: mm scale on the gauge 4. Sensor: It is a photoelectric switch which detects whether the paper is placed in the binding car. The machine will stop when there is no cover on it.

7. Gluing Unit

1 342 5 8

1. Gluing Roller: gluing 2. Gluing Lever: squeezing glue 3. Glue level Indicator: indicate the maximum level limit of glue 4. Glue Thickness Knob: Adjust height of adjusting lever to adjust the thickness of glue on the book spine 5. Glue Adjusting Lever: make the glue on the book spine level 6. Side Gluing Roller (50B): glue the two side of book 7. Open Wheel for Side Gluing (50B): open the two side gluing roller 8. Cover Central Indicator: Indicate the central of the cover

8. Cutting Unit

2 1

1 Cutter Cover: fix the book spine 2 Small Miller: roughen or mill the book spine 3 Solar Miller: roughen or mill the book spine 4 Cutter Base: fix the cutters
9

9. Waste Collecting Unit
Inside the door, there is a pump that is used to suck paper dust into collecting bag after book is milled. Please clean the collecting bag regularly.
10

10. Electric System a) Fuse Switch the power off before replacing fuse. The fuse is located inside the control panel.
F1. Glue Heat-Up Unit 10A F2. Cover Platform 5A F4. Clamping Book Motor 5A F5. Binding Car Motor 5A F6. Cutter Motor and Waste Collecting Pump 15A F7. Gluing Motor 5A
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b) Timing Adjustment

Ex-work setting

TR. Timing for clamping book spine

4 S

TR1. Timing for loosening the book clamp

0.7S

TR2. Timing for clamping book

1.2S

TR3. Timing for placing book

Timing is adjusted according to operators’ operating speed.

11. Operation Instruction a) Manual Operation Mode 1) Switch the power on, heat-up time is about 15-30 minutes. The ready light will be bright when glue is dissolved. 2) Set the machine according to binding thickness and cover thickness.
1 Glue thickness: when the binding thickness is less than 2 cm,

adjust the glue thickness knob to central position. When the binding thickness is over 2cm, adjust the glue thickness knob to maximum limit position.
2 Cover Clamping time:

Binding thickness under 1cm

4 seconds

Binding thickness approx. 2cm

6 seconds

Binding thickness under 3cm

8 seconds

Binding thickness over 3cm

10 seconds

3 Pressure of the Cover Clamp: adjust clamping pressure:

according to book cover thickness. The pressure range is 60-100 Kg, adjust the pressure according to the requirement but the book spine shall not be rumpled. 3) Press “MANUAL” of MANUAL/AUTO operation switch.
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4) Place the paper in book binding car. The paper shall put in the left side, and then press the button to clamp the paper. Place the cover on the cover clamping unit. 5) Press the start button, the binding car moves to the right side. After the book binding is finished, the book clamping unit will loosen automatically. Take out the book from the right side. The book binding car returns to the left side.
b) Auto Operation Mode In the auto operation mode, the first book shall be processed in the manual operation mode when you want the machine to work in automatic operation mode. 1) Same as manual operation 1). 2) Same as manual operation 2). 3) Press “AUTO” of MANUAL/AUTO operation switch. 4) Place the paper in book binding car, then the paper will be clamped automatically. 5) Place the book cover on the cover clamping unit (there is only 1 second for operator to adjust the book cover’s position), then the book binding unit automatically moves to the right side of the machine. After the book binding is finished, the book clamping
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unit will loosen automatically. Take out the book from the right. side. The book binding car returns to the left side.
12. Warning The machine shall not be operated by two operators at the
same time. Cutter: the cutter only works when the binding job starts, if
you want to check the cutter, please switch the power off. Gluing Unit: The temperature ranges from 170-190. Please
don’t touch the glue container. When the glue is below the mark line, please add new glue into the glue container. The machine shall be well-connected and well maintained. If you want to maintain machine, please disconnect the machine from power.
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