Carnival King 382rbd3g1 Refrigerated Beverage Dispensers User Manual

Carnival King 382rbd3g1 Refrigerated Beverage Dispensers User Manual

CARNIVAL KING 382RBD3G1 Refrigerated Beverage Dispensers User Manual
CARNIVAL KING 382RBD3G1 Refrigerated Beverage Dispensers

Safety

-This instruction manual is an integral part of the machine and must be kept for any further consultation.
-This machine is a cold drink dispenser.
-This machine should be used only for the purpose for which it was designed. Any other use is
inappropriate and therefore dangerous.
-The manufacturer will not be held responsible for any damage caused by improper use.
-Before installing and operating the machine read this instruction manual carefully.

Basic safety rules:

  • DO NOT touch the machine when hands or feet are wet.
  • DO NOT use the machine when barefoot.
  • This appliance should only be used by persons who have the knowledge, experience, and capability to operate it in a safe way.
  • DO NOT allow children to play with the appliance.
  • DO NOT allow the machine to be used by children or untrained persons.
  • DO NOT leave the machine outdoors.
  • DO NOT pull on the electrical cord to unplug the machine.

The company reserves the right to modify the construction or appearance without noticeProp 65 Warning

Warning Icon WARNING: This product can expose you to chemicals including lead, which are known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, go to www.p65warnings.ca.gov

Symbol

Technical Features

Bowls123123
Capacity1 x 3 Gal2 x 3 Gal3 x 3 Gal1 x 5 Gal2 x 5 Gal3 x 5 Gal
GasR134a
Width7.9 in14.7 in23.6 in8.2 in16.3 in24.2 in
Depth16.9 in
Height30 in28.9 in28.9 in28.9 in
Weight42 lb59.5 lb84 lb45 lb70 lb132 lb
Power275W325W395W260W550W710W
Voltage120V

Serial Plate
The technical features of the machine are reported on the serial plate attached on the frame
Serial Plate

Main Controls

Positioned on the right side of the machine.

Main Controls

A – Main Power Switch
0: Machine is OFF
I: Machine is ON
B – Mixing System Switch(es) – One for Each Bowl
0: Mixer is OFF
I: Mixer is ON

Installation

Unpacking

In order to prevent the oil contained in the air-tight compressor from flowing into the cooling circuit, it is necessary to always carry, store, and handle the machine in a vertical position, following the instructions found on the packaging.

If the machine was accidentally or purposely placed in a nonvertical position during transport, before operating the machine it should be kept in a straight position for approximately 30 minutes to allow the oil to flow back into the compressor.

  1. Remove cardboard and plastic covering.
  2. Check the unit to make sure it is not damaged or missing any parts.
  3. Remove the plastic film from all the stainless steel panels.
  4. Before operating, remove the green plastic plug(s) from the tap(s). (Fig. 1)
    Installation

Warning Icon CAUTION Dispose of packaging materials correctly. Do not leave within reach of children

Positioning

  1. Place the machine on a sturdy horizontal surface.
  2. For improved ventilation, maintain a distance of 6 in. between the unit and walls or other obstacles. Increase the distance if the unit is placed near a heating source. (Fig. 2)
  3. Leave 60 in. of free space in front of the machine to allow for easy use and maintenance. (Fig. 2)
  4. Leave 10 in. of free space above the machine to allow for removal of lids. (Fig. 2)
  5. When the machine is in place, adjust the rubber legs to level.
    Positioning

Operation

Preparing The Product
Concentrate

In order to obtain a homogeneous mix, the product will need to be pre-mixed before being added to the machine. Follow the manufacturer’s recommendations for mixing

Ready-to-Use & Pre-Mixed Concentrates 

  1. Turn the machine OFF and unplug from power supply. 2. Pour liquid into the bowl. (Fig. 3)
  2. DO NOT pour below the MIN Level. (3-4 L)
  3. DO NOT pour above the MAX Level.
    Concentrates 

Warning Icon CAUTION
Before using the machine, all food contact surfaces and components must be cleaned and sanitized in accordance to the Washing & Sanitizing section of this manual.

Cold Drinks 

Prepare the product separately before proceeding.

  1. Make sure that the main switch (A) is in the [OFF] position and plug in the machine. (Fig. 4)
  2. Before starting the machine ensure that the bowls are properly closed with their covers.
  3. Turn the main switch (A) to [ON] position; the refrigerant group unit will automatically start. (Fig. 4)
  4. To start the mixing action, turn the mixing system switch (B) to [ON] position. There is a switch for each Bowl. (Fig. 4)
  5. To dispense your beverage, press glass/cup lightly against the lever.
    Cold Drinks 

Warning Icon CAUTION DO NOT run the pump without liquid.

Beverage Temperature Regulator 

  1. Every dispenser has been tested and the thermostat has been set at c.a. +5°C temperature.
  2. To adjust the temperature, Turn the thermostat knob on the side of the unit. Rotate clockwise to increase the temperature and counter clockwise to decrease.
    Beverage Temperature Regulator 

Cleaning

Warning Icon CAUTION The machine must be turned OFF and unplugged from the power source before cleaning

Empty The Bowl 

  1. Use the tap lever to empty any remaining liquid into a container.
  2. DO NOT Proceed without emptying the bowl.

Disassembly (Fig. 7)

Disassembly

  1. Gently lift the lid off of the unit.
  2. Extract the mixer.
  3. Gently lift the bowl off of the unit. Should you have difficulty, it may be necessary to dampen steel refrigerator and gasket, then repeat the operation.
  4. Lift the bowl gasket off of the unit.
  5. Unhook the drip tray by pulling up and lifting away from the machine.
  6. To reassemble the unit, repeat the above operations in reverse.

Cleaning

Do not use abrasive powders which might impair the container and lid’s shine.

  1. Fill a basin with lukewarm water and a neutral detergent.
  2. Wash all components (except the lid) in the basin.
  3. Wash the lid with a wet, soft cloth.
  4. If the dispenser is out of use for a long period of time, remove the power plug and clean all parts carefully; keep the dispenser away from dust and cover it with a plastic sheet.
  5. Dry all parts with a soft cloth.

Sanitizing

Sanitizing must be done before the initial use of the machine or if it is not used for an extended period of time.

  1. Follow washing instructions.
  2. Make a solution of 2% sodium hypochlorite (bleach) in lukewarm water.
  3. Use a soft cloth or brush to apply the solution to all components.
  4. Rinse all parts carefully with clean lukewarm water to remove any residual solution.
  5. Dry all parts with a soft cloth.

Servicing

Any necessary repairs on the machine should be undertaken exclusively by a certified technician, using original replacement parts. The electrical cord should not be replaced by the user.

  1. After disconnecting the dispenser, remove panels and clean inside parts, especially condenser fins, with a brush (Fig. 8). 
  2. Dust reduces the performance of the machine, so clean it at least once a month.
  3. The dispenser does not require oiling.
    Servicing

Troubleshooting

Warning Icon CAUTION Problems marked with this symbol must be handled by a specialized technician.

PROBLEMCAUSESOLUTION
  The machine does not turn ONThe Main Switch is not set to ISet the Main Switch to I
The machine is not plugged inPlug the machine into the outlet
Electric cable defectiveReplace the electric cable
The Main Switch is defectiveReplace the switch
   The machine is not coolingCompressor does not startSee “Compressor does not start” section below
Gas leak into the cooling circuitFind leak, filter it out & re-charge cooling circuit
Condenser is cloggedClean the condenser (see Fig. 8)
Fan motor is burnt outReplace the fan motor
Lack of air flowIncrease the distance between the machine and other obstacles/heating sources (see Fig. 2)
  Compressor does not startMain Switch is brokenReplace Main Switch
Compressor protector is brokenReplace compressor protector
Compressor relay is brokenReplace compressor relay
Compressor motor is brokenReplace motor
   One bowl is not coolingGas leak into the cooling circuitFind leak, filter it out & re-charge cooling circuit
Condenser is cloggedClean the condenser (see Fig. 8)
Lack of air flowIncrease the distance between the machine and other obstacles/ heating sources (see Fig. 2)
Tube of the cooling circuit is cloggedCut the tube, eliminate clog, re-charge the cooling circuit
Filter is cloggedReplace the filter
 Stirring paddles not workingThe gearbox is brokenReplace the gearbox, taking care to assemble it in the correct position
The gearbox switch is brokenReplace the gearbox switch
The pump is not workingThe pump motor is brokenReplace the pump motor
The pump switch is brokenReplace the pump switch

Electrical Diagram – 3G/1/2/3, 5G/1/2/3 

Electrical Diagram
Electrical Diagram

cCompressor
SExchanger
FFan motor
BcBoiler collector
E 1,2,3Evaporator
DDistributor
CaCapillary
1Drain Line
2Liquid Line
3Suction Line
TThermostat

Parts Diagram – 3G/1/2/3, 5G/1/2/3 

Parts Diagram

NO.DESCRIPTION
1Lid
2Mixer Paddle
3S/S Piston
4O-R for Stainless Steel Tap
5Bowl
6Stainless Steel Tap Assembly
7Push Lever
8Bowl Gasket
9Mixer Guiding Shaft
10Gearbox 110V
Gearbox 220V
11Thermostat
12Red Switch
13Black Switch
14Side Panel Grey
Side Panel Red
Side Panel Blue
15Compressor 220V
Compressor 110V
Compressor 220V
Compressor 110V
Compressor 220V/50
Compressor 220V/60
Compressor 110V
16Drip Tray
17Fan Motor 220V
Fan Motor 110V
Fan Motor 220V
Fan Motor 110V
Fan Motor 220V
Fan Motor 110V
18Rubber Leg

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References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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