Gli 55-0000ty-bk Deluxe Resin Reel System For Inground Pool Instructions

• Check the inventory of all items and assemble them according to
  the illustrations provided.
• Parts Breakdown:

  PART NUMBER	DESCRIPTION	QUANTITY
  1	99-55-4395000	Large Wheels	2
  2	99-55-4395001	Wheel Foot Pad	2
  3	99-55-4395002	Handle	2
  4	99-55-4395003	Bearings	2
  5	99-55-4395004	3 Resin tube adaptor (tube insert)	2
  6	99-55-4395013	2.83 Axle Bolt in hardware bag	2
  7	99-55-4395015	Strap Kit/Hardware Bag	1

• Use the plastic bolt and nut to secure the wheel to the foot
  pad if desired for stationary use.

• Depending on the size of your pool, you will need to select the
  appropriate tube kit:
• 12′ x 3 IGR Tube Kit:
  • 2 Inner Tubes: 59.5 x 2.75 Dia.
  • 1 Outer Tube: 59.5 x 2.95 Dia.
  • 4 Through Bolts with Nut
  • 1 Drill Bit
  • Max. finished length = 13’3/8
• 16′ x 3 IGR Tube Kit:
  • 2 Inner Tubes: 72 x 2.75 Dia.
  • 1 Outer Tube: 72 x 2.95 Dia.
  • 4 Through Bolts with Nut
  • 1 Drill Bit
  • Max. finished length = 16′ 1/2
• 20′ x 3 IGR Tube Kit:
  • 3 Inner Tubes: 59.5 x 2.75 Dia.
  • 2 Outer Tubes: 59.5 x 2.95 Dia.
  • 8 Through Bolts with Nut
  • 1 Drill Bit
  • Max. finished length = 21′ 3/4
• 20′ x 4 IGR Tube Kit:
  • 3 Inner Tubes: 59.5 x 3.75 Dia.
  • 2 Outer Tubes: 59.5 x 4.0 Dia.
  • 8 Through Bolts with Nut
  • 2 Axel Bolts with Nut: 3.75
  • 2 Aluminum Inserts: 4
  • 1 Resin Insert: 4
  • 1 Drill Bit
  • Maximum length = 21′ 3/4
• 24′ x 4 IGR Tube Kit:
  • 4 Inner Tubes: 68 x 3.75 Dia.
  • 3 Outer Tubes: 68 x 4.0 Dia.
  • 12 Through Bolts with Nut
  • 2 Axel Bolts with Nut: 3.75
  • 2 Aluminum Inserts: 4
  • 1 Resin Insert: 4
  • 1 Drill Bit
  • Max. finished length = 25′ 3/8

• For rectangular pools, place the wheels at either end of the
  pool (see Fig. A).
• For irregular shaped pools, place stands at a convenient midway
  point and allow the blanket to unwind in two directions (see Fig.
  B).

• Fold the blanket at the point of placement of stands. The cover
  will unroll left and right of stands & cross pole. Please allow
  6 inches more.

• All tube sets consist of 6-sided hexagon-shaped aluminum
  tubing. There are two diameters of tubing, with the smaller size
  nesting into the larger size. The tube kits begin and end with
  small tubes. The tube insert requires careful alignment.

55-0000TY-BK INSTRUCTIONS
DELUXE RESIN REEL SYSTEM FOR INGROUND POOL
REGISTER WARRANTY ONLINE AT WWW.GLIpOOLpROducTS.cOm. pLEASE REGISTER WIThIN 10 dAYS Of puRchASE.
If YOu WISh TO mAKE A cLAIm, cALL TOLL fREE 1-800-448-2343 fOR REpLAcEmENT pARTS fOR YOuR REEL SYSTEm pLEASE vISIT, WWW.GLIpROmOTIONS.cOm.
Youngstown, Ohio 44510 · www.glipoolproducts.com

INSTALLATION INSTRucTIONS

1. cONGRATuLATIONS on your purchase of our Deluxe Resin Solar Reel for Inground Pools. Please follow the instructions carefully so as

to not void our warranty.

2. Please use your solar blanket and reel assembly in the manner it was intended for:

a.

Your solar blanket is not a safety cover

b.

Remove the solar blanket and Solar Reel assembly from the pool completely before swimming use.

c.

Do not store the solar blanket on the ground in direct sunlight, as it will burn the lawn

3. 3. Preparation & Assembly: Check inventory of all items and assemble as illustrated below:

(2 Pcs.) Crank Handle

(2 Pcs.) Wheel

(2 Pcs.) Wheel Block

(2 Pcs.) Wheel Bearing

(2 Pcs.) Stainless Steel Axle Bolt & Nut

(2 Pcs.) Plastic Bolt/Nut

(2 Pcs.) Small Tubing Plug

PARTS BREAKDOWN

PART NUMBER

DESCRIPTION

QUANTITY

1

1 99-55-4395000 Large Wheels

2

2 99-55-4395001 Wheel Foot Pad

2

3 99-55-4395002 Handle

2

4 99-55-4395003 Bearings

2

5 99-55-4395004 3″ Resin tube adaptor (tube

2

insert)

6 99-55-4395013 2.83″ Axle Bolt in hardware 2 bag

7 99-55-4395015 Strap Kit/Hardware Bag

1

4

Use plastic bolt and nut to
secure wheel to foot pad if desired for
stationary use.
2
7 5
3

4.

Depending upon the size of your pool you will also require one of the following tube kits: (Tube Assembly is detailed below)

pART # IGR4390012
12′ x 3″ IGR TubE KIT (2) 59.5″ x 2.75″ Dia. Inner Tube (1) 59.5″ x 2.95″ Dia. Outer Tube (4) 3″ Through Bolt with Nut (1) Drill Bit Max. finished length = 13’3/8″

pART # IGR4390016
16′ x 3″ IGR TubE KIT (2) 72″ x 2.75″ Dia. Inner Tube (1) 72″ x 2.95″ Dia. Outer Tube (4) 3″ Through Bolt with Nut (1) Drill Bit Max. finished length = 16′ 1/2″

pART # IGR4390002
20′ x 3″ IGR TubE KIT (3) 59.5″ x 2.75″ Dia. Inner Tube (2) 59.5″ x 2.95″ Dia. Outer Tube (8) 3″ Through Bolt with Nut (1) Drill Bit Max. finished length = 21′ 3/4″

pART # IGR4390420
20′ x 4″ IGR TubE KIT (3) 59.5″ x 3.75″ Dia. Inner Tube (2) 59.5″ x 4.0″ Dia. Outer Tube (8) 4″ Through Bolt with Nut (2) 3.75″ Axel Bult with Nut (2) 4″ Aluminum Insert (2) 4″ Resin Insert (1) Drill Bit Maximum length = 21′ 3/4″

5.

Positioning Your Solar Reel:

For Rectangular pools, place Wheels at either end of pool. (See Fig. A)

For Irregular shaped pools, place Stands at some convenient midway point. You will need to

fold Blanket and allow Blanket to unwind in two directions. (See Fig. B)

pART # IGR4390024
24′ x 4″ IGR TubE KIT (4) 68″ x 3.75″ Dia. Inner Tube (3) 68″ x 4.0″ Dia. Outer Tube (12) 4″ Through Bolt with Nut (2) 3.75″ Axel Bult with Nut (2) 4″ Aluminum Insert (2) 4″ Resin Insert (1) Drill Bit Max. finished length = 25′ 3/8″

Fig. A

Fig. B

RECTANGULAR

Unroll

Unroll Unroll IRREGULAR

6.

Trimming Your Solar Blanket:

· Lay your Solar Blanket (not provided) on top of water. IMPORTANT! Irregular Shaped Pools will need to have their solar covers

folded at point of placement of Stands! The cover will unroll left and right of Stands & cross pole. Please allow 6 inches more

material on length to allow for a fold where straps will be attached for wind onto reel system. (See Fig. B above) · With scissors trim blanket to fit shape of pool. Be sure to clear pool edge coping.

7.

Assembling The Tube Kit:

All Tube Sets consist of 6 sided Hexagon shaped aluminum tubing. There are two diameters of tubing, the smaller size nesting into the larger size. All Tube Kits Begin and End with Small Tubes. The Tube Insert Requires CAREFUL ALIGNMENT!

Image 1 Image 3 Image 5 Image 7 Image 9

Image 2 Image 4 Image 6 Image 8 Image 10

TUBE KIT ASSEMBLY:
a. All tube kits consist of hexagon shaped aluminum tubing. There are two diameters of tubing; the smaller diameter will insert into the larger diameter.
b. Determine length of tube required for your installation. Note maximum finished length per tube kit size listed above (in Step 4). Please note: Smaller diameter tube will be used on both ends of the reel and will connect to the base unit. Two of the smaller diameter tubes will have predrilled axle bolt holes on one end. The pre-drilled end will be connected to the base unit. (Image 1)
c. Loosely assemble tubes together to match the desired length for your installation, evenly dividing the excess at each connection. Note that the smaller diameter tube must be inserted a minimum of 9″ into the larger diameter tube at each connection. Tip: Measure in 9″ from end of smaller diameter tube and make a mark with a pencil. (Image 2) The tube must be inserted at least to your pencil mark. It is ok if tube is inserted more than 9″, but not less.
d. Once you determine length and have proper spacing of tubes, mark each tube at the connection point for reference. (Image 3) This will eliminate the need to re-measure if your tubes get moved during the remainder of the installation process.
e. Each connection will be fastened together with the through bolts supplied in your tube kit. Use the pre-drilled holes in the larger diameter tube as a guide to drill the smaller inner tube. (Image 4) Twist tubing to remove excess play prior to drilling holes. (Image 5 – Before Twisting, Image 6 – After Twisting) (Fig. C on last page) Drill from each side with the drill bit supplied. (Image 7)
f. Fasten with 2 bolts and nuts at each connection. (Image 8, Image 9, Image 10)

Image 11 Image 13

Image 12

3″ dIAmETER TubE KITS: (If you purchased a 4″ diameter tube kit, go to 4″ diameter tube kit instructions below a. Attach tube assembly to base unit. b. The resin tube insert must be inserted into the end of the tube. (Image 11) c. Insert Crank handle through the base unit and into the tube insert. (Image 12) Be sure to align
axle hole. d. Fasten tube to base unit using the 2.83″ axle bolt that is packaged with your base kit. (Image
13) e. Repeat same procedure on opposite end.

Image 14

Image 15

DISCARD
Image 16

Image 17

4″ dIAmETER TubE KITS: Note: The 4″ tube kit is packaged with two metal inserts and two resin inserts. See pictures of each. (Image 14) You will use the large resin inserts for your installation. a. The metal inserts and small resin inserts that were packaged with the base kit can now be
discarded as they will not be used. b. The resin tube insert must be inserted into the end of the tube. (Image 15) c. Insert Crank handle through the base unit and into the tube insert. Be sure to align axle hole.
(Image 16) d. Fasten tube to base unit using the 3.75″ axle bolt that is packaged with your tube kit. (Image
17) Note: the 2.83″ axle bolt that is packaged with your base kit can be discarded as it will not be used. e. Repeat same procedure on opposite end.

8.

Attach Straps to Tubes:

Come in 6 inches from each tube end and attach a strap plate to the aluminum tube assembly. Use the self drilling screws

on the drill line to attach the plate. Look at the holes that were pre-drilled at the factory and use the same drill line. There

are 6 lines on each tube. Take the remaining strap plates and connect them evenly along the length

of the tube assembly. Attach Straps to strap plate. (Fig. D)

9.

Attach Solar Blanket to Straps:

If Reel is to be placed at the end of the pool, attach cover to strap plate with plastic screw. (Fig. E) If Reel is to be placed

in offset position, then attach cover to strap plate forming a fold to act like a hinge and the plastic screw will go through two

layers of the solar blanket. (Fig. F)

Bubbles should face down.

Fig. C
Twist Tubing To Remove Excess Play Prior To Screwing Together.

Fig. D
Thread Strap as Shown

Plastic Screw

Solar Blanket

Fig. E

Strap & Bracket

Strap & Bracket

Solar Blanket Folded

Plastic Screw

Fig. F

Youngstown, Ohio 44510 · www.glipoolproducts.com

References

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