Bn Products Bng4000id 3600 Watt Inverter Generator User Guide

Bn Products Bng4000id 3600 Watt Inverter Generator User Guide

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BN Products BNG4000iD 3600 Watt Inverter Generator

BN Products BNG4000iD 3600 Watt Inverter Generator-fig1

The BNG4000iD is an open-frame, gasoline-powered inverter generator. This model features a wireless remote starter key fob, as well as pull starting. This lightweight unit produces a stable, maximum 4000W (3600W rated) output, and includes (1) GFCI-protected Duplex 120V / 20A outlet, (1) 3-prong twist-lock 30A outlet, and  (1) 12V 8.3A receptable. Standard safety features such as Automatic Shut-off, Low Oil Indicator, and covered receptacles are included.

ABOUT COMPANY

  • BN Products-USA™
  • 3450 Sabin Brown Road
  • Wickenburg, AZ 85390 (800) 992-3833
  • WWW.BNPRODUCTS.COM

Parts Breakdown

Engine Parts

BN Products BNG4000iD 3600 Watt Inverter Generator-fig2

Ref #Part NumberDescriptionQty
191101-0612-00100Hex Flange Bolt1
241102-G220020-H0200Engine Mounting Bracket (L)1
391101-0820-00100Hex Flange Bolt1
441102-G220010-H0200Engine Mounting Bracket (R)1
5H225iDH225iD Engine1

Fuel Tank Parts

BN Products BNG4000iD 3600 Watt Inverter Generator-fig3

Ref #Part NumberDescriptionQty
125130-G170010-000I0Oil tube1
295206-G290020-00000Collar3
325180-E010010-00000Oil Outlet Nozzle Assembly1
425140-G170010-C0100Fuel Tank Assembly1
525101-G020010-00000Oil Tank Damping Pad4
625103-G020010-00000Bushing4
793120-G050010-00000Tank Gasket4
891101-0625-00100Hex Flange Bolt4
925210-G220010-00000Oil Dipstick Assembly1
1025190-G030010-00000Fuel Filter Screen1
1125110-G030010-H0200Tank Cap1
1225550-G240010-00000Dump Valve1
1325501-G170010-000I0Fuel/Vapor Line1
1495206-G290010-00000Tube Collar1
1525133-E010010-00000Tube Sleeve1

Muffler Parts

BN Products BNG4000iD 3600 Watt Inverter Generator-fig4

Ref #Part NumberDescriptionQty
191101-0608-00200Hex Flange Bolt2
223018-G170010-H0200Muffler Shroud1
392101-0800-00100Hex Nut – Type 12
423100-G170010-00000Muffler Assembly1
523001-E010010-00000Exhaust Gasket1
691101-0612-00100Hex Flange Bolt2

Battery Pack – Parts

BN Products BNG4000iD 3600 Watt Inverter Generator-fig5

Ref #Part NumberDescriptionQty
135110-G220010-00000Battery Assembly1
241315-G170010-H0200Battery Pressplate1
335130-G120020-00000Positive Wiring Assembly1
435140-G120020-00000Negative Wiring Assembly1
591101-0612-00100Hex Flange Bolt1
691101-0612-00100Hex Flange Bolt1

Wheel & Axle Parts

BN Products BNG4000iD 3600 Watt Inverter Generator-fig6

Ref #Part NumberDescriptionQty
193301-G030010-00000R-Pin2
293104-1428-00100Flat Gasket – Class C2
344220-G170010-C0100Wheel Assembly2
444110-G170010-00000Axle Assembly2
541402-G170010-C0100Hubcap (Decorative)2
691101-0880-00100Hex Flange Bolt2
741103-G170010-00000Frame Damping Bracket2
841130-G170010-00000Frame Damping Seat2

Frame & Handle Parts

BN Products BNG4000iD 3600 Watt Inverter Generator-fig7

Ref #Part NumberDescriptionQty
192201-0800-00100Hex Flange Nuts8
241110-G170020-00000Left Damping Pad Assembly 11
341120-G170020-00000Right Damping Pad Assembly 11
441110-G170010-00000Left Damping Pad Assembly 21
541210-G170020-H0200Frame Assembly1
641120-G170010-00000Right Damping Pad Assembly 21
736168-G170010-00000Cable1
891101-0612-00100Hex Flange Bolt1
941432-G170010-C0100Decorative Board – Handle1
1091101-0612-00100Hex Flange Bolt2
1191101-0812-00100Hex Flange Bolt2
1244410-G170020-H0200Handle Tube Assembly1
1392110-0800-00100Nylon Hex Lock Nut2

Inverter Assembly Parts

BN Products BNG4000iD 3600 Watt Inverter Generator-fig8

Ref #Part NumberDescriptionQty
193208-G290010-00000Bearing Clamp Ring1
241422-G170020-00000Fastener Sleeve1
326220-G170010-00000Lower Shield Assembly1
423158-G220010-00000Silencing Pad1
591101-0616-00100Hex Flange Bolt1
692201-0600-00100Hex Flange Nuts2
736300-G170010-00000Inverter Assembly1

Control Panel Frame

BN Products BNG4000iD 3600 Watt Inverter Generator-fig9

Ref #Part NumberDescriptionQty
131430-G170010-00000Starting Switch Assembly1
291101-0616-00100Hex Flange Bolt1
391210-4216-00100Cross Tapping Screw1
436103-G170010-H0400Panel Base Assembly1
591101-0612-00100Hex Flange Bolt1
691202-0510-00200Cross Recessed Pan Head Screw1

Control Panel Components

BN Products BNG4000iD 3600 Watt Inverter Generator-fig10

Ref #DescriptionQtyRef #DescriptionQty
1Engine Oil Indicator19AC Reset1
2Overload Indicator110Multi-function Dial Control1
3AC Indicator111ECO Switch1
4VFT Meter112DC Outlet 12V1
5Remote Control Indicator113AC 3-Prong Twist Lock Outlet 120V1
6DC Reset114Ground Terminal1
7Duplex AC Outlet 120V115Parallel Connection Socket (pair)1
8AC Overload Button1 

Cylinder Head

BN Products BNG4000iD 3600 Watt Inverter Generator-fig11

Ref #Part NumberDescriptionQty
193307-1016-00000Pin , Dowel2
211131-E030020-00000Cylinder Head Sealing Pad

Combination

1
311140-E200020-00000Cylinder Head Combination1
491707-E200010-00000Air Intake Double-headed Bolts2
591708-E010010-00000Exhaust Double Headed Bolt2
631110-E010010-00000Sparkplug1
717301-E200010-00000Rocker Shaft Baffle1
891718-E010010-00000Bolt, Cylinder Head4
991101-0616-00100Bolt , Flange , 6×162
1026235-E200010-00000Cylinder Head Cowl1
1191101-0510-00100Bolt , Flange2
1211431-E200010-00000Breath Cover Plate1
1311432-E200010-00000Air Groove Cover Plate Gasket1
1419211-E200010-00000The Oil Filter1
1511410-E200010-00000Cover Comp Head1
1622004-E200010-00000Waste Trachea1
1791101-0620-00100Bolt , Flange , 6×204

Starter Motor & Crankcase

BN Products BNG4000iD 3600 Watt Inverter Generator-fig12

Ref #Part NumberDescriptionQty
191101-0610-00100Bolt , Flange , 6×103
226232-E200010-00000Air Deflector, Box1
331340-E180010-00000Trigger Combination1
491101-0612-00100Bolt , Flange , 6×122
590001-E010010-00000Oil Seal1
694100-6205-P5301Bearing, Radial Ball1
793307-0810-00000Pin , Dowel2
891101-0625-00100Bolt , Flange , 6×252
931500-E060010-00000Starter Motor1
1013006-E200010-00000Motor Outlet Baffle1
1113310-E200010-00000Crankshaft Box Body Combination1
1291101-0610-00100Bolt , Flange , 6×101
1326231-E200010-00000Air Deflector, Box1
1413008-E140010-00000Installation Bracket For Igniter1
1591206-4813-00100Tapping Screw2
1631300-E200010-00000Firewire Ring Parts1

Crankcase Cover

BN Products BNG4000iD 3600 Watt Inverter Generator-fig13

Ref #Part NumberDescriptionQty
193307-0814-00000Pin, Dowel2
213001-E200010-00000Crankcase Sealing Pad1
391101-0616-0010Bolt, Flange 6×162
431080-E200010-00000Oil Sensor1
513410-E200010-00000Crankcase Cover1
691101-0832-00100Bolt, Flange 8×326
794100-6205-P5301Bearing, Radlal Ball1
891101-0610-0010Bolt, Flange 6×101
919010-E200010-C0100Oil Ruler Combination1

Crankshaft, Piston & Connecting Rod

BN Products BNG4000iD 3600 Watt Inverter Generator-fig14

Ref #Part NumberDescriptionQty
191710-E010010Connecting Rod Bolt2
215012-E010010-00000Connecting Rod Cap1
315011-E010010-00000Connecting Rod1
415010-E010010-00000Connecting Rod Assembly1
515122-E010010-00000Piston Pin Clip2
615100-E140020-00010Piston1
715121-E010010-00000Wrist Pin1
815201-E140010Top Ring1
915202-E140010Compression Ring1
1015210-E140010Oil Ring Assembly1
1115100-E140020-000I0Piston Ring1
1215313-E200010Timing Gear1
1315311-E200010-00000Crankshaft1
1493404-E010010-00000Key1
1515310-E200010-00000Crankshaft Parts Assembly1
    

Valve & Camshaft Assembly

BN Products BNG4000iD 3600 Watt Inverter Generator-fig15

Ref #Part NumberDescriptionQty
117211-E140010-00000Camshaft Assembly1
217021-E020010-00000Valve Lifter (Tappet)2
311122-E200010-00000Exhaust Valve1
411121-E200010-00000Valve Intake1
511145-E200010Intake Valve Guide1
611146-E200010Exhaust Duct1
717010-E200010-00000Push Rod2
811102-E010010-00000Valve Spring2
911106-E200010-00000Valve Seat2
1011108-E200010-00000Valve Key4
1117341-E200010-00000Rocker Arm Shaft2
1217310-E200010-00000Rocker Arm Assembly2

Pull Start Assembly

BN Products BNG4000iD 3600 Watt Inverter Generator-fig16

Ref #Part NumberDescriptionQty
191101-0614-00100Bolt , Flange 6×144
228100-E200010-D0300Manual Start Pull Plate Assembly1
391101-0616-00100Bolt , Flange 6×164
428001-E200010-00000Starter Cup1
526201-E200010-00000Vane Wheel1
692403-E010010-00000Flywheel Nut1
733330-G160010-00000Rotor1
891718-E180010-00000Cylinder Head Bolt3
933310-G300010-00000Stator1

Muffler Assembly

BN Products BNG4000iD 3600 Watt Inverter Generator-fig17

Ref #Part NumberDescriptionQty
126001-E200010-00000Muffler Front Shield1
223001-E010020-00000Exhaust Sealing Pad 
391101-0612-00100Bolt , Flange , 6×12 
492101-0800-00100Hex Nut 
523100-G300010-00000Muffler Assembly 
626002-E200010-00000Muffler Rear Shield 
791206-3513-00100Muffler Bolt 

Carburetor

BN Products BNG4000iD 3600 Watt Inverter Generator-fig18

Ref #Part NumberDescriptionQty
125300-E200010-00010Carburetor1
222007-E010010-00000Carburetor Insulator Sealing Pad1
322006-E200010-00000Carburetor Spacer1
422002-E010010-00000Air Intake Sealing Pad1

Air Cleaner

BN Products BNG4000iD 3600 Watt Inverter Generator-fig19

Ref #Part NumberDescriptionQty
122100-E200010-H0100Air Cleaner1
292201-0600-00100Hex Nut2
322001-E010030-00000Air Filter Gasket1

BN Products BNG4000iD 3600 Watt Inverter Generator-fig20

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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