ZP19028 MADISON Vinyl Gate Kit with Fence Wings
Product Information
The ZP19028 Madison Vinyl Gate Kit with Fence Wings is a
complete kit that includes all the necessary components to assemble
a gate and fence wings. The gate measures 62 inches in width and 30
inches in height. The kit comes with self-drilling stainless steel
screws for permanent assembly.
Assembly Instructions
General Information
- Check the inside of the larger pieces in your box for other
materials packed inside. - When assembling components, place on a non-abrasive surface
(i.e. shipping box) to avoid scratching. - We recommend an area approximately 5’x 8′ for unobstructed
assembling. - You should not need to use excessive force when assembling
components.
If you discover any missing, damaged, or defective parts, please
visit parts.nychbrands.com to order replacement parts or contact
the customer service department at [email protected] or
704-892-5222 / 877-234-6196.
Pre-Assembly
- Read over fence instructions first to understand the gate and
fence’s compatibility - Pre-assemble the gate frame without screwing it together
permanently. - Ensure that all necessary components are available and
assembled in the correct order. - Verify that all pieces fit and function properly, and the
gate’s height and width match the measurements shown on page four
of the manual. - Disassemble the gate as necessary and use the included
self-drilling stainless steel screws to permanently assemble the
gate.
Installation
- Install gate posts before fence posts to ensure a custom fit
for the fence panels. - Do not hang your gate system off a single non-supported gate
post. Instead, connect your hinge gate post to a panel of fence
that is connected to another gate post to transfer weight strain
onto two gate posts versus just one. - Installing fence panels on both sides of your gate is ideal in
all situations. If this is not possible because of space
restrictions, please contact us for alternative solutions.
ASSEMBLY INSTRUCTIONS
ZP19028
MADISON
VINYL GATE KIT WITH FENCE WINGS
(62″ W X 30″H)
ASSEMBLY
INSTRUCTIONS
ZP19028
60 MIN
Approximate assembly time
Want to see a video on how to assemble this product? Scan the QR code
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ZP19028
ASSEMBLY INSTRUCTIONS
GENERAL INFORMATION
IMPORTANT
< Check the inside of the larger pieces in your box for other materials packed inside.
< When assembling components, place on a non-abrasive surface (i.e. shipping box) to avoid scratching.
< We recommend an area approximately 5’x 8′ for unobstructed assembling.
< You should not need to use excessive force when assembling components.
MISSING OR DAMAGED PARTS?
VISIT OUR WEBSITE FIRST, SO WE CAN HELP YOU RIGHT AWAY!
Although great care has been taken to ensure proper packaging and handling of this product, occasionally problems occur. If you discover any missing, damaged or defective parts, please visit our website to order replacement parts. If you experience any further trouble with your product, please contact our customer service department.
parts.nychbrands.com
[email protected]
704-892-5222 / 877-234-6196
Customer service agents are available to take calls weekdays from 9am5pm EST. If you call outside of business hours, please leave a voicemail.
To help you quickly and accurately, please have reference item number ZP19028 and the specific part name which can be found on page 5. It is helpful if you can provide the batch lot which is a stamped number inside the box.
NEED ASSEMBLY HELP?
If you are having problems with the assembly or installation of this product, we are happy to assist you with the process, so
please give us a call at 704-892-5222 / 877-234-6196.
NEED TO RETURN?
If for some reason you need to return this product, please
allow us to help resolve your issues first. If you still decide to return the product, you will need to initiate the return from the company you originally purchased from.
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ASSEMBLY INSTRUCTIONS
ZP19028
GENERAL INFORMATION
1. Read over fence instructions first. Your gate and fence will work better together if you first take the time to read and understand your fence.
2. Pre-assemble the gate frame. Please do not screw the gate frame together until you have temporarily assembled the gate frame. In other words, do a dry run first. This will ensure: 1. That you have everything necessary to complete the gate. 2. That you will have assembled the gate frame in the correct order. 3. All of the pieces fit and function properly. 4. The gate height and width are similar to the measurements shown on page four.
It’s easier to troubleshoot when things are not screwed together. After you assemble your gate correctly, please disassemble as necessary, and use the included self-drilling stainless steel screws to permanently assemble the gate.
3. Install your gate posts before your fence posts. Your fence panels will be more forgiving for a custom fit than your gate. Position and install your gate posts before you do anything else.
4. Do not hang your gate system off a single non-supported gate post. Your gate will perform better and last longer if your hinge gate post is connected to a panel of fence that is connected to another gate post. This way, the weight strain will be transferred onto two gate posts versus just one. Installing fence panels on both sides of your gate is ideal in all situations. If this is not possible because of space restrictions, please contact us for alternative solutions.
Use joiner clips (included in ZP19001) to attach the gate to the fence panels.
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ZP19028
ASSEMBLY INSTRUCTIONS
Madison Vinyl Gate Kit w/ Fence Wings
12 1/8 in
36 7/8 in 2 1/2 in
12 1/8 in
8 1/2 in
30 in 21 1/2 in
16 1/2 in
39 3/8 in
2 in
40 7/8 in
6 5/8 in
14 in
14 in
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ASSEMBLY INSTRUCTIONS
STEP 1: LAY OUT MATERIALS
A
B
C
ZP19028 I
Corner Bracket (4)
Post Cap (6) D
Top Rail (2) 1½” x 1½” x 12″
E
Bottom Rail (2) 1½” x 1½” x 12″
J Gate Hinge (2)
Top Gate Rail (1) 1½” x 1½” x 36″
F
G
Bottom Gate Rail (1) 1½” x 1½” x 36″
H
K Gate Latch (1)
L
¾” Self-Tapping Stainless Steel Screw (40) M 1/2″ Black Self-Tapping Steel Screw (14)
Gate Post (2) ” x 1½” x 261/2″
Post (4) ” x 1½” x 431/2″
Picket (9)
N
#1 (4) – ¼” x 1½” x 24″
#2 (2) – ¼” x 1½” x 22″
#3 (2) – ¼” x 1½” x 22″ 1/16″ Drill Bit (1) #4 (1) – ¼” x 1½” x 21″
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ZP19028
ASSEMBLY INSTRUCTIONS
STEP 2: ASSEMBLE GATE FRAME
STEP 2.1
Orient the Gate Posts (F) so the tab is facing up as illustrated. Insert the gate posts down through the Top Gate Rail (D) and Bottom Gate Rail (E) as illustrated.
Tabs
STEP 2.2
Align the pre-drilled holes in the gate rails with the pre-drilled holes in the gate posts. Fasten together with (8) ¾” Self-Drilling Stainless Steel Screws (L).
Align
F
D
E
L
Note: The bottom of the bottom gate rail does not have picket holes.
STEP 2.3 Starting with one inside corner, place a Corner Bracket (I) against the bottom gate rail and gate post
as shown. Fasten corner bracket with (2) ¾” self-drilling stainless steel screws into the bottom gate rail. Fasten with (2) ¾” self-drilling stainless steel screws into the gate post. Repeat for all four inside corners.
I
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ASSEMBLY INSTRUCTIONS
STEP 3: INSTALL PICKETS AND POST CAPS
STEP 3.1
Using the pattern illustrated, insert the Pickets (H) down through the top gate rail and bottom gate rail.
1 H1 234 32
ZP19028
STEP 3.2
Pressure fit (2) Gate Post Caps (A) down over the gate posts. The post caps will lock into place.
A
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ZP19028
STEP 4: INSTALL HINGES AND LATCH
STEP 4.1
Align the Gate
Hinges (J) on the top
and bottom gate rails
N
as shown. Pre-drill
J
two holes on the
face of the gate rails
for each gate hinge
using the 1/16″ Drill
Bit (N). Holes should
be about ¼” from
the edge of the gate
rail. Fasten each
gate hinge with (2) 1/2″ Black Self-Tap-
M
ping Stainless Steel
Screws (M).
ASSEMBLY INSTRUCTIONS
STEP 4.2
Align the Gate Latch (K) to the top gate rail. Pre-drill four holes into the top gate rail as shown. Fasten with (4) 1/2″ black self-tapping steel screws.
K
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ASSEMBLY INSTRUCTIONS
ZP19028
STEP 5: ASSEMBLE GATE WINGS
STEP 5.1
STEP 5.2
Insert the Post (G) down through the Top (B) and Bottom Rails (C) as illustrated. Align the pre-drilled holes in the rails with the pre-drilled holes in the posts and fasten together with (8)
¾” self-drilling stainless steel screws.
Insert a picket (numbered 1) down through the top rail and into the bottom rail. Repeat for second gate wing.
B
G C
Note: The bottom of the bottom rail does not have a picket hole. Note: Orient the posts as illustrated.
STEP 6: INSTALL GATE WINGS INTO THE GROUND
STEP 6.1 Move the gate wings to their final location and identify the location of the posts. The distance
between the posts should be 39″ or 40″ center-to-center.
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ZP19028
ASSEMBLY INSTRUCTIONS
STEP 6.2
Loosen the top 6″ to 8″ of the ground using a claw hammer as illustrated. Add water to loosen soil if necessary.
STEP 6.3
Use a block of wood to protect the top of the post and gently hammer each post into the ground equally until the bottom rails are about 2″ above the ground.
STEP 6.4
Level the assembled unit, backfill, and compact dirt around the base of each post to strengthen the unit.
STEP 6.5
Finish the assembly by pushing the post caps down over the top of the posts as illustrated. The post caps will lock into place.
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ASSEMBLY INSTRUCTIONS
STEP 6.6 Optional in hard ground: If your ground is too hard, or you have more than 3 or
4 panels to install, please consider these options: 1. Use a 1¾” diameter auger bit (commonly used for planting tulips) as illustrated ($15-$20 on Amazon.com). 2. Drill a hole about 12″ to 16″ deep at the desired location, and fill the holes with water as illustrated. 3. Push the fence posts into the holes.
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ZP19028
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ZP19028
ASSEMBLY INSTRUCTIONS
STEP 7: INSTALL GATE
STEP 7.1 Align the gate hinges against the rails of the gate wing as illustrated. Mark and pre-drill
two holes for each gate hinge. Fasten each hinge with (2) 1/2″ black self-tapping steel screws. Lastly, align the gate latch catch as shown and pre-drill two holes into the gate wing rail, then fasten with (2) 1/2″ black self-tapping steel screws.
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ASSEMBLY INSTRUCTIONS
STEP 8: INSTALL FENCE PANELS
STEP 8.1
Connect the top and bottom rails of the gate wings to the fence rails using joiner clips as shown (joiner clips are included in fence box).
ZP19028
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ZP19028
ASSEMBLY INSTRUCTIONS
6935 Reames Rd. Ste. K. Charlotte, NC 28216
704-892-5222 877-234-6196
[email protected]
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