Riello R 280 Na Lpg Kit Instruction Manual

R 280 NA LPG Kit

Product Information: GB LPG Kit

The GB LPG Kit is a conversion kit that allows burners fitted
for burning natural gas to operate on LPG. The kit includes gas
pipes, fixing screws for pipes, gas nozzle, plug, and instructions.
The kit is available in different models such as R 280 NA, R 310
NA, R 410 – R 510 NA, and R 610 NA. The thermal power for each
model varies from 2600 – 10500 [MBtu/hr] for R 280 NA to 5000 –
19200 [MBtu/hr] for R 510 NA. The LPG used in the kit is commercial
LPG GCV 26.47 kWh/Nm3 (C3H8 = 93 – 94%) 2.55 MBtu/CU.FT.

Product Usage Instructions

General Warnings:

  • The guarantee and responsibility will not be valid in case of
    damage or injury caused due to unauthorized modifications on the
    equipment or intervention of unqualified personnel.
  • The installation must be carried out by qualified personnel as
    per the manual and in compliance with the standards and legal
    requisites in force.
  • After removing all packaging, check the integrity of the
    contents before using the spare parts kit.
  • Wait for the components in contact with heat sources to cool
    down completely before carrying out maintenance, cleaning, or
    checking operations.

Installation Safety Notes:

  • Carry out all installation, maintenance, and dismantling
    operations with the electricity supply disconnected.
  • Isolate the fuel supply.

Conversion:

  1. Disconnect the electrical supply from the burner by means of
    the main system switch.
  2. Close the fuel interception tap.
  3. Get a suitable lifting system ready before starting the kit
    installation operations.
  4. Be careful as some drops of fuel may leak out during the kit
    installation phase.
  5. Follow the instructions provided in the manual for each
    model:
  • R 280 NA Model: Place the stainless steel cylinder 1)
    outside the spray nozzle 2); replace the following material with
    the standard equipment pieces.
  • R 310 NA Model: Place the stainless steel cylinder 1)
    outside the spray nozzle 2); replace the following material with
    the standard equipment pieces.
  • R 410 – R 510 NA Models: Replace the following material
    with the standard equipment pieces.

Installation, use and maintenance instructions
GB LPG Kit

CODE
20121154 20205385 20205384 20204649

MODEL
R 280 NA R 310 NA R 410 – R 510 NA R 610 NA
20204654 (2) – 12/2022

Original instructions

General warnings

1

General warnings

1.1 Guarantee and responsibility

The rights to the guarantee and the responsibility will no longer be valid in the event of damage to things or injury to people, if such damage/injury was due to any of the following causes: intervention of unqualified personnel; carrying out of unauthorised modifications on the equipment; powering of the burner with unsuitable fuels; faults in the fuel supply system; repairs and/or overhauls incorrectly carried out; use of non-original components, including spare parts, kits,
accessories and optional; force majeure.
The manufacturer furthermore declines any and every responsibility for the failure to observe the contents of this manual.

­ Personnel must always use the personal protective equipment envisaged by legislation and follow the indications given in this manual.
­ Personnel must observe all the danger and caution indications shown on the machine.
­ Personnel must not carry out, on their own initiative, operations or interventions that are not within their province.
­ Personnel must inform their superiors of every problem or dangerous situation that may arise.

1.2 Installation safety notes

DANGER

It is obligatory to carry out all installation, maintenance and dismantling operations with the electricity supply disconnected.

Isolate the fuel supply.

DANGER

WARNING

The installation must be carried out by qualified personnel, as indicated in this manual and in compliance with the standards and legal requisites in force.

CAUTION

After removing all the packaging, check the integrity of the contents. If in doubt, do not use the spare parts kit; contact the supplier.

Wait for the components in contact with heat sources to cool down completely.

After carrying out maintenance, cleaning or checking operations, reassemble the cover and all the safety and protection devices of the burner.

1 GB

20204654

Kit for conversion of combustion head

2

Kit for conversion of combustion head

2.1 Kit description

The LPG kit allows the burners fitted for burning natural gas. to operate on LPG. The kit is composed of:

Description

Quantity

R 280 NA R 310 NA R 410 NA R 610 NA

Gas pipes

R 510 NA

5

5+3

2

7+3

Fixing screws for pipes 5

8

2

10

Gas nozzle

6

6

0

6

Plug

0

2

0

0

Instructions

1

1

1

1

2.2 Technical features

Tab. A
Before starting the kit installation operations, get a suitable lifting system ready.
Be careful as some drops of fuel may leak out during the kit installation phase.

Model
Thermal power Fuel

[MBtu/hr]

R 280 NA

R 310 NA

R 410 NA

R 510 NA

2600 – 10500

3500 – 13600

4000 – 16100

5000 – 19200

Commercial LPG GCV 26.47 kWh/Nm3 (C3H8 = 93 – 94%) 2.55 MBtu/CU.FT.

2.3 Conversion

DANGER

Disconnect the electrical supply from the burner by means of the main system switch.

R 280 NA MODEL

R 610 NA 8590 – 23310
Tab. B
20158870

Close the fuel interception tap.
DANGER
Proceed as follows: R 280 NA Model (Fig. 1) place the stainless steel cylinder 1) outside the spray
nozzle 2); replace the following material with the standard equipment
supplied: ­ 6 gas nozzles 3); ­ the outer gas tubes 4).

Fig. 1

20204654

2 GB

Kit for conversion of combustion head

R 310 NA Model (Fig. 2) place the stainless steel cylinder 1)outside the spray
nozzle 2); replace the following material with the standard equipment
supplied: ­ gas nozzles 3); ­ plugs 4); ­ the outer gas tubes 5) (five pieces) and 6) gas tubes (three
pieces).

R 310 NA MODEL

20205396
5 2 3 1

6 4

R 410 – R 510 NA Models (Fig. 3) replace the following material with the standard equipment
supplied: ­ the outer gas tubes 1) (two pieces).

R 410 – R 510 NA MODELS

Fig. 2
20205397
1

R 610 NA Model (Fig. 4) place the stainless steel cylinder 1) outside the spray nozzle
2); replace the following material with the standard equipment
supplied: ­ gas nozzles 3) (two holes remain free); ­ the outer gas tubes 4) (seven pieces) and 5) gas tubes (three
pieces).

R 610 NA MODEL

Fig. 3
20204685
4 2 3 1

5 Leave the hole free

Fig. 4

3 GB

20204654

Kit for conversion of combustion head

2.4 Combustion head setting

The same for both LPG and natural gas. Please. refer to the burner instruction manual for the combustion head adjustment.
Gas pressure
The 2.4.1 shows minimum pressure losses along the gas supply line depending on the maximum burner output operation.
Column 1 Pressure loss at combustion head. Gas pressure measured at the test point 1)(Fig. 5), with: ­ combustion chamber at 0 “WC; ­ burner working at maximum output; ­ combustion head adjusted as in the burner instruction manual.
Column 2
Pressure loss at gas butterfly valve 2)(Fig. 5) with maximum opening: 90°.

1

S8329

R 410 NA

MODEL

R 510 NA

2 Fig. 5
Note See the accompanying instructions for the adjustment of the gas train.

R S310 NA

R 280 NA

MODEL

Mbtu/hr (GCV) 2600 3500 4500 5500 6500 7500 8500 9.500 10.500 3.500 4.500 5.500 6.500 7.500 8.500 9.500 10.500 11.500 12.500 13.600

1p (“WC) 2 3,7 6,1 9,1
12,8 14,3 18,6 23,0 28,2 0,8 1,3
2 2,6 3,7 4,8 5,9 7,3 8,9 10,5 12,2

2p (“WC) 0,01 0,02 0,03 0,08 0,17 0,23 0,46 0,57 0,70 0,02 0,02 0,05 0,12 0,17 0,34 0,42 0,51 0,68 0,85 1,00

R 610 NA

Mbtu/hr (GCV) 4.000 5.500 6.500 7.500 8.500 9.500 10.500 11.500 12.500 13.500 14.500 15.500 16.100 5.000 6.500 7.500 8.500 9.500 10.500 11.500 12.500 13.500 14.500 15.500 16.500 17.500 18.500 19.200 8.590 9.500 10.500 11.500 12.500 13.500 14.500 15.500 16.500 17.500 18.500 19.500 20.500 21.500 22.500 23.308

20204654

4 GB

1p (“WC) 0,8 1,5 2,1 3,1 3,9 4,9 6,0 7,2 8,5 9,9 11,4 13,1 16,8 1,2 2,1 2,9 3,7 4,6 5,6 6,8 8,0 9,4 10,8 12,4 14,6 16,8 19,0 20,5 3,4 4,1 4,8 5,6 6,5 7,4 8,5 9,8 11,0 12,3 13,5 14,8 16,1 17,4 18,7 19,7

2p (“WC) 0,00 0,00 0,05 0,14 0,18 0,29 0,42 0,51 0,76 0,94 1,10 1,47 1,70 0,00 0,05 0,14 0,18 0,29 0,42 0,51 0,76 0,94 1,19 1,47 2,03 2,22 2,56 2,99 0,20 0,33 0,46 0,59 0,72 0,85 0,98 1,11 1,24 1,37 1,50 1,63 1,76 1,89 2,02 2,20
Tab. C

Kit for conversion of combustion head

2.4.1 Ignition pilot burner

For proper operation, adjust gas pressure (measured at pressure test point 1)(Fig. 5) as follows:

Model RLAS 280/EV RLAS 310/EV RLAS 410/EV RLAS 510/EV RLAS 610/EV

Gas LPG LPG LPG LPG LPG

“WC 6 – 8 6 – 8 6 – 8 6 – 8 6 – 8

SCFH 210 – 250 210 – 250 210 – 250 210 – 250 210 – 250

Tab. D

WARNING

Check pilot flame stability before starting up the main burner.

5 GB

20204654

Subject to modifications

Documents / Resouces

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