Deatschwerks Dw300 Fuel Pump Installation Guide

DW300 Fuel Pump

Product Information: Universal DW200/300 Fuel Pump

The Universal DW200/300 Fuel Pump is a high-performance fuel
pump designed for universal fitment in vehicles manufactured
between 1980 and 2000. It is manufactured by DeatschWerks, a
leading provider of fuel system components.

Parts List:

  • Universal DW200/300 Fuel Pump
  • Universal Metal Hanger

Features:

  • High-performance fuel pump
  • Designed for universal fitment
  • Suitable for vehicles manufactured between 1980 and 2000

Product Usage Instructions: Universal DW200/300 Fuel Pump
Installation

Step 1: Gather the necessary tools

Before starting the installation process, make sure you have the
following tools:

Suggested Tools

Step 2: Preparing for installation

Ensure that you have all the necessary parts from the parts
list.

Step 3: Installation process

  1. Locate the fuel pump in your vehicle.
  2. Remove the old fuel pump carefully.
  3. Attach the Universal DW200/300 Fuel Pump to the universal metal
    hanger.
  4. Install the fuel pump assembly into the designated location in
    your vehicle.
  5. Connect the fuel pump’s electrical connector to the vehicle’s
    wiring harness. If required, solder the connector and cover it with
    fuel-resistant tape for added protection.
  6. Ensure all connections are secure and properly tightened.

Note: The installation process may vary depending on your
specific vehicle. Refer to your vehicle’s user manual or consult a
professional if you encounter any difficulties during the
installation.

For additional information or troubleshooting, please refer to
the complete Universal DW200/300 Fuel Pump Installation Guide
provided by DeatschWerks.

DeatschWerks

1

Universal DW200/300 Fuel Pump Installation Guide

9-201/301/421/421S-1000 Universal 1980-2000 DW200/300 Fuel
Pump Installation Guide

Parts List:
· DW200/300 · Fuel Sock w/ Retainer Clip · 3″ Submersible Fuel Injection Hose

DeatschWerks

2

Universal DW200/300 Fuel Pump Installation Guide

· 5/16″ Hose Clamps (x2) · Electrical Connector w/ Leads

DeatschWerks

3

Universal DW200/300 Fuel Pump Installation Guide

Universal Metal Hanger DW200/300 Fuel Pump Install
PLEASE READ ­ this guide is intended to aid in the installation of our products. It is recommended that factory manuals or instructions are followed to remove the fuel pump assembly from the vehicle. Instructions in this guide are generic and are intended to aid in the installation of a DW200/300 pump in the typical 1980-2000 metal fuel pump hanger. The factory manual should supersede any contradiction.
Below is a picture of suggested tools that will make the installation process easier.

DeatschWerks

4

Universal DW200/300 Fuel Pump Installation Guide

DeatschWerks

5

Universal DW200/300 Fuel Pump Installation Guide

1 ­ separate the pump from the assembly, use caution when removing connectors and clips and inspect the wiring and soft components condition for consideration of reuse.

2 ­ prep the DW pump with components from the universal installation kit and reusable OE components.

DeatschWerks

6

Universal DW200/300 Fuel Pump Installation Guide

3 ­ if applicable, splice the OE connector with the electrical connector from the installation kit.
NOTE: in this example, the connector was soldered together and covered with fuel resistant tape. Covered (fuel safe) connectors can also be used.

4 ­ install the DW pump and plug in the connector

DeatschWerks

7

Universal DW200/300 Fuel Pump Installation Guide

5 ­ reinstall the assembly into the fuel tank and attach a length of hose to the outlet of the pump assembly allowing it to drain into a fuel safe container and prime the fuel pump assembly
6 ­ cycle the key to the on position as many times as required to prime the pump assembly and evacuate the air introduced during the pump installation process
7 ­ attach supply line to the outlet of the pump assembly

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


Related Manuals