HDE-9UD Heavy Duty Soldering Station
Product Information
The HDE Heavy Duty Control Unit is a soldering tool that ensures
high efficiency and increased performance on soldering applications
that require large amounts of heat. It has a 2.8 color TFT screen,
USB-A Connector, Equipotential Connector, USB-B Connector, and a
main switch. It also has a stand connector, peripherals connector,
RJ12 connector, and power socket. The HDE Heavy Duty Control Unit
is compatible with various handles, stands, and cartridge ranges
such as C470 and T470.
Packing List
The following items are included in the package:
- HDE Heavy Duty Control Unit – 1 unit
- Power Cord – 1 unit (Ref. 0024077 for 100V, 0023717 for 120V,
0024080 for 230V) - Manual – 1 unit (Ref. 0028871)
Usage Instructions
To use the HDE Heavy Duty Control Unit, follow these steps:
Step 1 – Connecting the Heavy Duty Handle
If you are using the Heavy Duty Handle, follow the connection
example below:
Step 2 – Connecting the Nitrogen HD Handle
If you are using the Nitrogen HD Handle, follow the connection
example below:
Step 3 – Connecting to FAE
If you want to connect to FAE, follow the steps below:
- Connect the HDE Control Unit to FAE using the RJ12 cable (Ref.
0019751). - Choose the equipment that best suits your soldering or
desoldering needs by referring to the compatibility chart.
Step 4 – Using the HDE Work Screen
Once you have connected your tools, you can use the HDE Work
Screen to set station and tool parameters, display hours worked,
and troubleshoot any issues.
- Use the status bar to view the power indicator and temperature
levels. - Use the menu options to set station parameters, tool
parameters, display hours worked, and choose language. - Use the reset option to restore station parameters to default
values.
Step 5 – Using Advanced Functionalities
The HDE Heavy Duty Control Unit also offers advanced
functionalities such as detailed graphics of tip temperature and
power delivery in real time during solder joint formation for
analysis purposes. You can also use profiles to avoid thermal shock
when soldering Ceramic Chip components like MLCC. Up to 25 fully
configurable soldering profiles can be stored. To export graphics,
insert a USB flash drive into the USB-A connector to save your
soldering process in csv format.
INSTRUCTION MANUAL
HDE
Heavy Duty Control Unit
This manual corresponds to the following references:
HDE-9UD (100V) HDE-1UD (120V) HDE-2UD (230V)
Packing List
The following items are included:
HDE Heavy Duty Control Unit ………………. 1 unit
Features
Power Cord ……………….. 1 unit Ref. 0024077 (100V)
0023717 (120V) 0024080 (230V)
Manual ………………………. 1 unit Ref. 0028871
HDE ensures high efficiency and increased performance on soldering applications that require large amounts of heat.
2,8″ Color TFT screen
USB-A Connector
Equipotential Connector
USB-B Connector
Tilt the display for easier reading
2
Main Switch
Stand Connector Peripherals Connector
RJ12 Connector
Power Socket
Connection Example – Heavy Duty Handle
HDE Heavy Duty Control Unit
Stand Cable* Ref. 0024227
HDS* Stand for T470
Heavy Duty Handles
C470* Cartridge Range
T470F* Thermal Insulator Grip HD Handle
* Not included, sold separately
3
Connection Example – Nitrogen HD Handle
Handpiece N2 Tube
HDE Control Unit
N2 Outlet*
N2 supply either from N2 net or JBCs N2 generator.
N2 supply pressure range: 3 to 6 bar (6 bar MAX) from N2 net
T470N** Nitrogen HD Handle
Module Cable** Ref. 0026830
Stand Cable** Ref. 0024227
DNS** Stand for Nitrogen
Handles
N2 Inlet*
MNE** Nitrogen Flow
Regulator
from JBCs N2 generator
GN** Nitrogen Generator
Module
Nitrogen Gas Circuit
4
Compressed Air Inlet*
Compressed Air Inlet*
Electric Circuit
* Compatible with hose diameter 6 mm / 0.236 in ** Not included, sold separately
Connecting to FAE
HDE can be connected to FAE1 and FAE2 fume extractors. To do so, the HDE control unit must be updated with program version 8886784 (or later versions), which can be downloaded form JBC’s website at https://www.jbctools.com/software.html. Once the station is updated, connect it to the fume extractor with the RJ12 cable, provided with FAE1 and FAE2. Use the “FAE/Robot” connector on the control unit and any “Station” connector on the fume extractors. The setting of the fume extractor must be done from the FAE’s own interface.
HDE Control Unit
RJ12 Cable Ref. 0019751 Supplied with FAE1/FAE2 either
FAE1 Connectors
FAE2 Connectors
5
Compatibility
Choose the equipment that best suits your soldering or desoldering needs.
Control Unit
HDE
Tool
T470 T470S T470Z T470F HT470* T470N
Stand
Cartridge Range
MNE
HDS
HDTS DNS
C470
P-005
* It works with two HDE Control Units.
6
HDE Work Screen
HDE offers an intuitive user interface which provides quick access to station parameters. Default PIN: 0105
Status Bar
Power Indicator
Displayed if Temperature Levels are Activated
19:29
TT244750
350ºC TTeemmpp lleevveellss
PPoowweerr 225500 335500 34800 Port
4455%%
1
Tool in use
Station Information Change Port
Menu Options
Set the station parameters
Set the tool parameters
Display the hours worked in each cycle
Station
It is possible to choose the language from a list
Language
Tools
Counters
Restore station parameters to default values
Reset
Troubleshooting Station troubleshooting available on the product page at www.jbctools.com
7
Advanced Functionalities
It provides detailed graphics of tip temperature and power delivery in real time during solder joint formation for analysis purposes. This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.
Graphics
Profiles
Designed to avoid thermal shock when soldering Ceramic Chip components like MLCC, this new and unique feature allows controlling the heating ramp up rate of the tool to gradually increase the temperature of the component through all the phases of the soldering process. Up to 25 fully configurable soldering profiles can be stored.
Files
Export graphics Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.
Update
Station update Download the JBC Update File from www.jbctools.com/software.html Insert the USB flash drive with the file downloaded to the station.
System Notifications
The following icons will be displayed on the screen’s status bar.
USB flash drive is connected.
Station software update. Press INFO to start the process.
Station is controlled by a PC.
Warning. Press INFO for failure description.
Station is controlled by a robot downloaded to the station.
Error. Press INFO for failure description, the type of error and how to proceed.
8
Peripheral Set Up
1. After connecting the module, enter the Peripherals Menu and select the port which you want to join with the module.
2. Select the module from the list of peripheral connections. Remember your first connection is denoted as “a”, the second being “b”, etc. (e.g. MNE_a, MNE_b, … ).
3. Press Menu or Back to save changes.
Pedal Set Up
1. Enter the Peripherals Menu and select the port which you want to join to the pedal.
Peripherals Pedal Module
19:29
Port 1-T470
PD_a MNE
19:29
Peripherals
Pedal Module
Port 1-T470
Module MNE_a
None None
None
2. Select the pedal from the list (Note that your first connection is denoted as “a”, the second being “b”, etc. (e.g. PD_a, PD_b,…).
19:29
Peripherals Port 1-T470
Pedal Module
Pedal PD_a
PD_a MNE
PD_b
None
3. Set the pedal function according to your work needs:
Select how the pedal acts: as Sleep, Extractor (hibernation) or as a module switch.
Select the activating mode of the pedal (pressed/released)
19:29
Peripherals
Pedal Function Mode Minimum time
Back
Port 1-T470
PD_a Extractor released
0 sec
Set the duration of the activation time when pressing the pedal once*. For continuous functioning keep the pedal pressed.
*NB: The same can be applied inversely when continually pressing the pedal and releasing to activate. 9
Operation
JBC’s Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the soldering quality. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.
1. Work
2. Sleep
3. Hibernation
Long period in the stand
When the tool is lifted from the stand the tip will heat up to the selected Work temperature.
When the tool is in the stand, the temperature falls to the preset Sleep temperature.
After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.
1199::2299
TT244750
350ºC Temmpp lleevveellss
Power 250 350 348000 PPoorrtt
45%
11
T244750
Sleep
Tool in the stand Actual Temp. 180º Delay to hibernation: 29:300
1199::2299
PPoorrtt 11
T427405
19:29
Hibernation
AAccttuuaal Temp. 25ºC
Porrtt 11
Tool Settings: · Work Temp.
Tool Settings: · Sleep
Tool Settings: · Hibernation
Change Work temperature from 90 to 450 ºC.
or steps of ±5 ºC / ºF
Change Sleep temperature and set Sleep delay from 0 to 9 min or no Sleep.
Change Hibernation delay from 0 to 60 min or no Hibernation.
Tool Settings: · Temp. Levels
Press , select Tool Settings and activate the Temp. Levels option.
or steps of ± 5 ºC / ºF.
10
Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.
– Clean the station screen with a glass cleaner or a damp cloth.
– Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
– Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
– Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
– Periodically check all cables and tubes.
– Replace a blown fuse as follows:
Clean periodically
Fuse
Fuse holder
Fuse holder
1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
2. Press the new fuse into the fuse holder and replace it in the station.
– Replace any defective or damaged pieces. Use original JBC spare parts only.
– Repairs should only be performed by a JBC authorized technical service.
11
Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. – Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire. – The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire. – Do not work on electrically live parts. – The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position. – Do not leave the appliance unattended when it is on. – Do not cover the ventilation grills. Heat can cause inflammable products to ignite. – Avoid flux coming into contact with skin or eyes to prevent irritation. – Be careful with the fumes produced when soldering. – Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. – Utmost care must be taken with liquid tin waste which can cause burns. – This appliance can be used by children over the age of eight and also people with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance. – Maintenance must not be carried out by children unless supervised.
12
Notes
13
Notes
14
Specifications
HDE Heavy Duty Control Unit Ref. HDE-9UD 100V 50/60Hz. Input fuse: 4A. Output: 42V. Ref. HDE-1UD 120V 50/60Hz. Input fuse: 4A. Output: 42V. Ref. HDE-2UD 230V 50/60Hz. Input fuse: 2A. Output: 42V.
– Nominal Power:
300W
– Peak Power (Tool):
250W
– Selectable Temperature:
90 – 500 °C / 190 – 932 °F
– Idle Temp. Stability (still air):
±1.5 ºC / ±3 ºF (Meets and exceeds IPC J-STD-001F)
– Temp accuracy:
±3% (using reference cartridge)
– Temp adjustment:
±50 ºC / ±90 ºF Through station menu settings
– Tip to Ground Voltage/Resistance: Meets and exceeds
ANSI/ESD S20.20-2014 IPC J-STD-001F
– Ambient Operating Temp.:
10 – 50 ºC / 50 – 122 ºF
– Connections:
USB-A / USB-B / Peripherals connectors
RJ12 connector
– Control Unit Dimensions:
232 x 148 x 120 mm / 9.13 x 5.83 x 4.72 in
– Total Net Weight:
2.63 kg / 5.79 lb
– Total Package Dimensions/Weight: 258 x 328 x 208 mm / 3.72 kg
(L x W x H)
10.16 x 12.91 x 8.19 in / 8.21 lb
Complies with CE standards. ESD safe.
15
Warranty JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.
0028871-310323
JBC Soldering and Rework equipment for electronics
