Handy Thpls7te Electric Log Splitter User Manual

Handy Thpls7te Electric Log Splitter User Manual

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Handy THPLS7TE Electric Log Splitter

Handy THPLS7TE Electric Log Splitter image

OPERATOR’S MANUAL AND PARTS LIST ELECTRIC LOG SPLITTER – THPLS7TE
Spares & Support 01793 333212
www.thehandy.co.uk
Before use please read & understand this manual, paying particular attention to the safety instructions.

SAFETY INSTRUCTIONS

Read and understand the owner’s manual and the labels affixed to the logsplitter. Learn its application and limitations as well as the specific potenial hazards. Retain these instructions for future reference.

  • Use sturdy footwear and a helmet with eye and ear protection.Protect exposed parts of your body. Wear heavy duty gloves, preferably made of leather.
  • Do not wear loose clothing or jewellery. Keep hair, clothing and gloves away from moving parts.
  • Do not operate the logsplitter if you are tired, ill or under the
  • Do not smoke when using the logsplitter.
  • Ensure that bystanders, children and pets stay at a safe distance of at least 15m.
  • Do not operate the machine on a steep slope or slippery ground.
  • Inspect the machine and all attachments before use for any worn or damaged parts. Do not use until the parts are repaired or replaced.
  • Before starting the motor make sure you have a clear work area and secure footing.
  • Ensure that any extension lead used is no longer than 10 metres and its cross section is no less than 2.5mm2 to allow sufficient current to the motor.
  • The logsplitter should not be exposed to direct sunlight, high temperatures or damp and wet conditions. In addition, do not use in a confined space but in a well ventilated, outdoor area.
  • Ensure that the motor is switched off and the machine is unplugged before transporting or carrying out any maintenance.
  • Clean the logsplitter after each use and follow the instructions for lubricating.
  • Dispose of any unwanted oil at your local recycling centre.

MAJOR PARTS

Handy THPLS7TE Electric Log Splitter fig1

1Transport Handle2Ram Travel Adjusting Rod
3Split Wedge4Ram
5Plug and Switch6Control Levers Connection Bracket
7Top Motor Shield8Motor
9Side Bracket, SuppRrt Table10Table Lock Down Hook
11Base Cover12Wheels
13Base14Oil Tank Cover/Air Bleeder
15Front Bracket, Support Table16Control Lever Guard
17Adjustable Log Holder18Log Holder Adjusting Knob

SPECIFICATIONS

Model No.THPLS7TE
Motor230V~50Hz 3000W IP54
Log Size CapacityDiameter = 12-32cm Length = 104/78/52cm
Maximum Force7 ton
Hydraulic Pressure22 Mpa
Hydraulic Oil Capacity5 litres
Ram Travel480mm
Forward Speed3.9cm/sec
Retract Speed14.5cm/sec
Noise Pressure Level80.1 dB(A) under no load

92.5 dB(A) under full load

Overall SizesLength = 83cm Width = 46cm Height = 147cm
Weight115kg

Electrical Requirements:

The log splitter should be connected to a standard 230V ±10%/50Hz ±1Hz electrical supply which has protection devices of under-voltage, over-voltage, over-current as well as residual current device (RCD) with maximum residual current rated at 0.03A. Electrical connection rubber cables must comply with EN60245 which are always marked with symbol H 07 RN.

ASSEMBLY

At least two people are required to unpack the log splitter package because of its weight.
Handy THPLS7TE Electric Log Splitter fig2Following the diagrams above, carefully unpack the log splitter, using B and C to support package A.
You should have the following contents:
Handy THPLS7TE Electric Log Splitter fig3Log Splitter Frame, Control Lever and Guard Assembly, Removable Support Table, Owner’s Manual.

ASSEMBLY, cont’d

 

  • Pull Spring Pin (A) to remove Lock Pin (B).
  • Apply a thin coat of grease to both surfaces of the Control Lever Guard as shown.
  • Insert Control Lever and Guard Assembly and ensure that the Control Level End fixes into the slot of the connection Bracket (C)
  • Lock the Control Lever and Guard Assembly down with the Lock Pin (B) and Spring Pin (A).
  • Repeat on the other side.
    Handy THPLS7TE Electric Log Splitter fig4
  • Three positions are available for the Support Table for different splitting lengths.
  • At every postion Lock Down Hooks (D) are fitted to the frame.
  • Insert the Support Table in the required brackets (E). Turn the Lock Down Hooks (D) 90 degrees to secure the table.
    Handy THPLS7TE Electric Log Splitter fig5

Before starting the log splitler for the fisrt time you will need to bleed the air out of the hydraulic system
The cover of the oil tank should be loosened until air can move in and out of the oil tank freely. Airflow through the oil tank filler should be detectable during operation.

Failure to do this will keep the sealed air compressed in the hydraulic system and continuous air compression and decompression will blow the seals of the hydraulic system and cause permanent damage.

Before moving the log splitter, make sure the oil tank cap is tightened to avoid any leakage. There are two wheels to facilitate moving. If using a crane to move the machine, lay the hoist around the housing, never the handle.
Handy THPLS7TE Electric Log Splitter fig6

OPERATION

Work safely and save effort by planning your work beforehand. Position your logs so that they can be easily lifted onto the log splitter and, either stack close by or load onto a truck/trolley as soon as they are split.
Inspect your logs and do not attempt to split logs containing nails, wire or debris which could damage the log splitter.

The splitter can accommodate logs up to 104cm in length. When cutting up limbs or large sections do not cut longer than 100cm. Place the support table into the position nearest to the log length – 52cm, 78cm or 104cm, and secure.

Before operation, apply a thin coat of grease to the surfaces of the ram.
Handy THPLS7TE Electric Log Splitter fig7

  • Loosen the oil tank cover a few turns to allow air to move freely as described above. Re-tighten when you have
  • Plug in the power cord, ensuring that it does not get in the way of the operating mechanism, and keep it out of the way of the operator’s feet.
  • Start the motor – the wedge ram should rise to the highest position automatically.
  • If operating in low temperatures, allow the engine to run for 15 minutes to preheat the oil.
  • Check the operation of both control levers by lowering them so that the splitting ram lowers to approx 5cm above the highest table position. Release either lever and the splitting wedge will stay in the same position. Release both levers at the same time and the splitting wedge will return to the highest position.
    Handy THPLS7TE Electric Log Splitter fig8

To set the wedge ram stroke:

  • Move the splitting wedge to the desired position. The upper position of the ram wedge travel should be about 3- 5cm over the logs to be split.
  • Turn off the engine.
  • Release the Handscrew (A). Raise the Adjusting Rod (B) until resistance is felt from the spring inside. Tighten the Handscrew.
  • Release both control levers and start the engine.
  • Check the upper position of the splitting wedge.
    Handy THPLS7TE Electric Log Splitter fig9

OPERATION, cont’d

  • Place a log on the support table vertically and setting flat.
    Do not attempt to split a log at an angle and do not place the log across the splitter – always split in the direction of the grain.
  • Adjust the Log Holders (A) to suit the diameter of the log.
  •  Hold the log closely with the clamping brackets in the control lever guards.
  • Lower levers to start splitting.
  • Releasing either of the levers stops the motion. Releasing both levers returns the splitting wedge to the upper position.

Hints and Tips:

  • Never attempt to load the log splitter whilst the ram is in motion.
  • Never try to split two logs at once.
  • Keep your hands away from the splits and cracks which appear while the log is being split.
  • Do not remove jammed logs with your hands – stop the engine and loosen the log with a downward strike on the log with a hammer.
  • Do not force the tool and do not make alterations to the log splitter as this could be dangerous and invalidate your warranty.
  • Do not try to split logs larger than recommended in the
  • After long periods of operation the splitting wedge may
  • Check the level of the hydraulic oil regularly using the dipstick. In addition the oil should be changed once a year.

Recommended oils are: SHELL Tellus 22 MOBIL DTE 11
ARAL Vitam GF22 BP Energol HLP-HM 22

PARTS DIAGRAM
Handy THPLS7TE Electric Log Splitter fig11Wiring Diagrams
Handy THPLS7TE Electric Log Splitter fig12PARTS LIST

NoPart NoDescriptionQtyNoPart NoDescriptionQty
1TH106-1Work Table140TH106-40Pump Intake Nozzle1
2TH106-2Round Cover241TH106-41Oil Pump1
3TH106-3Operating Handle242TH106-42Spring Washer M86
4TH106-4Lever Handle243TH106-43Inner Hexangular Screw M8x354
5TH106-5Right Guard Assembly144TH106-44High Pressure Oil Hose 31
6TH106-6Knob245TH106-45Valve Tube Nozzle2
7TH106-7Clamping Fork (Right)246TH106-46Valve Injection Nozzle1
8TH106-8Left Guard Assembly247TH106-47Oil Return Pipe1
9TH106-9Control Lever Shaft248TH106-48CA Valve1
10TH106-10Thin Nut249TH106-49Washer M206
11TH106-11Washer M81050TH106-50Valve Plug1
12TH106-12Hex Bolt251TH106-51T-Connector, Tape1
13TH106-13Control Link Plate152TH106-52High Pressure Oil Hose1
14TH106-14Fork253TH106-53High Pressure Oil Hose1
15TH106-15Locknut M8454TH106-54T-Plug, Nut1
16TH106-16Clamping Fork (Left)155TH106-55Bolt M8x252
17TH106-17Hand Screw156TH106-56Draw Sleeve1
18TH106-18Square Cover157TH106-57Pump Guard1
19TH106-19Nut158TH106-58Wheel2
20TH106-20Draw Rod159TH106-59Circlip M162
21TH106-21Pin160TH106-60Screw M6x164
22TH106-22Circlip461TH106-61Locknut M1010
23TH106-23Plastic Insert162TH106-62Cap1
24TH106-24Plastic Insert163TH106-63Lock-Out Lever6
25TH106-25Inner Hexangular Screw M6x16264TH106-64O Ring M32x3.551
26TH106-26Locknut M4265TH106-65Bolt M10x356
27TH106-27Plastic Insert166TH106-66Wheel Cover2
28TH106-28Plastic Insert167TH106-67Bolt M16x251
29TH106-29Inner Hexangular Screw M6x10268TH106-68Washer M161
30TH106-30Stop Limit Plate269TH106-69Upright Tube Weldment1
31TH106-31Thin Nut M16170TH106-70Lock Shaft1
32TH106-32Switch171TH106-71Cylinder1
33TH106-33Screw M4x6272TH106-72Sliding Plate4
34TH106-34Motor173TH106-73Wedge Bracket Weldment1
35TH106-35Washer M103274TH106-74Bolt M6x301
36TH106-36Bolt M10x30475TH106-75Screw M6x204
37TH106-37Junction Box176TH106-76Armguard Plate1
38TH106-38Hose Clamp477TH106-77Washer M62
39TH106-39Intake Hose178TH106-78Locknut2

EC DECLARATION OF CONFORMITY

Declaration of conformity
Pursuant to the regulations of the following EC Directives:

  • Machinery Directive: 2006/42/EC
  • Low Voltage Directive: 2006/95/EC
  • EMC Directive: 2004/108/EC

Handy Distribution Ltd hereby declares that the product:
Machine type:            7T Log Splitter
Machine model:         THPLS7TE
Mass in kg:                 115kg
Rated Power:              3000W S6(40%)
Max. Force:                7T
Max. log capacity.:    1040/780/520mm

Conforms to the main safety requirements of the EC Directives listed above. This conformity is based on the following standards and normative documents:
2006/42/EC- Annex I/05.06
– EN60204-1:2006
– EN609-1:1999+A2
– EN55014-1:2006
– EN55014-2:1997+A1
– EN61000-3-2:2006
– EN61000-3-11:2000

The responsible person, based within the EC, is identified below:
Name: Mr. Simon Belcher
Title: Managing Director
Company: Handy Distribution Ltd.
Address: Hobley Drive, Stratton St Margaret, Swindon, Wiltshire, SN3 4NS.

To order spare parts and see the complete range of garden machinery and garden equipment from Handy, visit: www.thehandy.co.uk Spares & Support: 01793 333212

Documents / Resouces

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