6 21 Control Panel
Product Information
The product is a wire stripping machine with an interface
consisting of 23 keys and a 192×64 dot matrix LCD display screen.
Each button on the control panel has a specific function that
allows the user to adjust the machine. The machine has various
modes for different types of wire stripping, including
single-segment, multi-segment, long wires, and short wires. It also
has features for output setting and function setting.
Product Usage Instructions
- In standby mode, press the first button once to perform a
single step. Press and hold for more than 0.5 seconds to
automatically run a cycle. - Press the second button to enter the twisting setting and input
the number 2. - Press the third button to enter the multi-segment stripping
mode and input the number 3. - Press the fourth button to clear the total product count to
0. - Press the fifth button to clear the bundle count to 0.
- Press the sixth button to switch between long wires and short
wires mode. - Press the seventh button to switch between single-segment and
multi-segment mode. - Press the eighth button to enter the output setting mode.
- Press the ninth button to enter the function setting mode.
- In data entry mode, press the tenth button to clear entered
data. In standby mode, press it to clear the total count. - Press the eleventh button to enter program setting mode.
- Press the twelfth button to add one to the knife value in
non-parametric settings or one to the parameter value in parametric
settings. - Press the thirteenth button to subtract one from the knife
value in non-parametric settings or one from the parameter value in
parametric settings. - Press the fourteenth button to discard current modified data
and revert to previous data. - Press the fifteenth button to discard current modified data and
move to next data. - Press the sixteenth button to save current modified data and
write it to EEPROM and move to next data. - Press the seventeenth button to abort the parameter setting
state and return to the work screen.
Operation Method
The control panel figure
The operation of the system interface consists of 23 keys and a 192×64 dot matrix LCD display screen, the following describes the function of each button.
: In standby mode and press one time, the machine performs a single step, and repeated cycles; even following the press more than about 0.5 seconds, the machine will automati- cally run a cycle; the key has a important role in adjustment the machine.
: In standby mode and press this button, the machine started working. : In working condition and press this key, the machine will complete the work after the shutdown. :It’s means “emergency stop”,in standby mode and press this button, the machine will perform the reset action; in working condition and press this key, first shut down the machine and then perform the reset action. :It’s means “stripping wires setting”,in the state of data input and press this button, enter the number “0”; in the standby mode and press this button, the machine will enter the stripping parameter setting state. :It’s means “speed setting”,in the state of data input and press this button, enter the nu-mber “1”; in standby mode and press this button, the machine will enter the stripping speed setting state.
:It’s means “twisting setting”,in the state of data input and press this button, enter the number “2”; in standby mode and press this button, the machine will enter the twisted line parameter setting state.
:It’s means “multi-segment stripping”,in the state of the data input and press this button, enter the number “3”; in the standby mode and press this key, the machine will enter a multi-segment stripping setup screen.
:It’s means “total clear”, in the state of data input and press this button, enter the num-ber “4”;in the standby mode and press this key,the total product will be clear to “0”.
:It’s means “bundle clear”, in the state of data input and press this button, enter the number “5”; in the standby mode and press this key, the bundle will be clear to “0”.
:It’s means “long wires stripping or short wires stripping”, in the state of data input and press this button, enter the number “6”; in standby mode and press this button, the machine would be change between long wires and short wires mode.
:It’s means “single-segment or multi-segment”,in the state of data input snd press this button, enter the number “7”; in the standby mode and press this button, the machine would be change between single-segment and multi-segment.
:It’s means “output setting”,in the state of data input and press this button, enter a num-ber “8”; in standby mode and press this button, the machine will enter output setting.
:It’s means “function setting”,in the state of data input and press this button, enter the number “9”; in standby mode and press this button, the machine will enter the function setting screen.
:In the data entry mode, press this button to clear the entered data; in standby mode; press this button, and the total number of all cleared.
:In standby mode and press this button, the machine will enter the program setting state.
:In the state of the non-parametric settings and press this key,the knife value had been added one.In the state of the parameter settings and press this key,the parameter had been added one.
:In the state of the non-parametric settings and press this key,the knife value had been subtracted one.In the state of the parameter settings and press this key,the parameter had been subtracted one.
:In the parameter setting state and press this button, the current modified data to give up and into the previous data which would be modified.
:In the parameter setting state and press this button, the current modified data to give up and into the next data which would be modified.
:In the parameter setting state and press this button, the current modified data will be saved and written to the EEPROM, and the next data into a modified object.
:In the parameter setting state and press this key which would be aborted the para-meter setting state.Under the function settings screen,multi-stage stripping settings screen,and the system settings screen,and press this key which would be return to work screen.
:In the standby screen and press this key which would be enter the system setting screen that you must input the password before into it.Under the function settings scre-en,multi-stage stripping settings screen,and the system settings screen,and press this key which would be enter the parameter settings screen.
The machine display screens have four screens
1.work screen
After the machine is powered on, the screen displays the startup screen will display the screen for about three seconds; when the machine is running, the screen must in this pic-ture; Otherwise, the machine will not be work.
The setting of stripping parameter
when the machine is in standby (no cut wires), press the button ;the front-end length parameter starts
flashing, then you can directly enter a number, if entered incorrectly, you can press the button
and it can
clear the digital,then input correct number; after it,please press the key
and save it,and the next parameter
will be flashing, until the length of the front stripping, front half stripping,the total length,the back half
stripping,the back stripping had been seted, and the knife values,the recede cutter,all of them input is
complete.Parameter settings,the button
will be forward the flashing parameter one word;the button
will be retract the flashing parameters one word; if you press the button the parameters setting and return to standby mode.
,the machine will be retract
The setting of stripping speed
when the machine is in standby (no cut wires), press the button ;the cutter speed parameter starts
flashing, then you can directly enter a number, if entered incorrectly,you can press the button
and it can
clear the digital,then input correct number; after it,please press the button and save it,and the next parameter will be flashing, until the cutter speed, wire feed speed, wire strippers speed, pause time,etc all of
them input is complete.Parameter settings,the button
will be forward the flashing parameter one word;the
button
will be retract the flashing parameters one word; if you press the button ,the machine will be
retract the parameters setting and return to standby mode.the”cutter speed, “wire feed speed”, “wire
strippers speed” have ten speed(1-9),”9″is the fastest,”1″is the slowest.The “pause time” means when the
“bundle” equal to the “setting bundle”,the machine would be stopped until the “pause time” finished,after it the machine would be run.
The setting of output
when the machine is in standby (no cut wires), press the button , the “output set” start flashing, then
you can directly enter a number, if entered incorrectly,you can press the button
and it can clear the
digital,then input correct number; after it,please press the button and save it,and the next parameter will be flashing, until the “S.TOT”,”TOT”,”S.BUN”,”BUN”, all of them input is complete. The “S.TOT” means that “setting total output”,the “TOT” means that the machine had been product,the “S.BUN” means that the number of one bundle,the “BUN” means that the machine had been product in the bundle.Parameter
settings,the button
will be forward the flashing parameter one word;the button
will be retract the
flashing parameters one word; if you press the button and return to standby mode.
,the machine will be retract the parameters setting
The setting of twisting wires
when the machine is in standby (no cut wires), press the button , the “twisted line” start flashing, then you can directly enter a number, “R”and “F” means that the wires would be twisted,but different direction between the front end and the back end,and generally speaking that the front end is “F”and the back end is “R” when you would be twisted two ends,if you don’t twist the wires,you would be set”C”.the speed has “1-9″and the strength has “1-9”,usual we can set it”8″or “9”.
If entered incorrectly,you can press the button
and it can clear the digital,then input correct number;
after it,please press the button and save it,and the next parameter will be flashing, until the twisting
speed,the twisting strength,etc all of them input is complete.Parameter settings,the button
will be
forward the flashing parameter one word;the button
will be retract the flashing parameters one word; if
you press the button ,the machine will be retract the parameters setting and return to standby mode.
The settings of program number
when the machine in standby (no cut line), press the button ;the program number begin to flash, then you can directly enter a number, and this machine can store 81 programmes(0-80).If the wires which you stripped have different size and different length,you can store it in the programme which can use it in next time.
If entered incorrectly,you can press the button
and it can clear the digital,then input correct number;
after it,please press the button and save it,after it and back to the standby state.
The change between long wires and short wires
Long wires means that the total wires length more than 45mms,short wires means that the total wires length
less than 45mms,when the machine in standby (no cut line), press the button stripping will be change to short wires stripping.
or
,long wires
2.The setting of Multi-segment stripping screen
when the machine in standby mode, press the button
or
and into enter the following
screen
,then press the button ,the screen would be into,
and then press the button ,you can change the parameter. When the screen is displayed,the machine can not start work,press the button
the machine will be
return to standby mode.In the state of the non-parameter settings,press the button
and
can see the
parameters which have 1 segment to 15 segment.Press the button
can start the set until all of them input
the parameters.(Description: in the multi-segment stripping mode, the total length of the wire is equal to the
total length of each piece of the length of the plus front-end length, the program has been automatically
calculate and highlight the setting, all without any back-end length; backend length shall be the last one endthe
length! Also do not need to set).
3.The function settings screen
When the machine in standby mode, press the button
and into the following
screen,
Usually,you
didn’t change them,if you cut two wires,you can change the value of “COU.MUL” 1 to 2,then the “TOT”and
“BUN” would be double counted,and please don’t change the others.(When the screen is displayed,the machine
can not start work,press the button it,please
the machine will be return to work screen).If you want to change
press the button
and input the new parameters.
4.The system settings screen
When the machine in standby mode, press the button following screen:
and input the password(10010011)into the
when the screen is
displayed,the machine can not start work,press the button
the machine will be return to work
screen,please don’t change it.If you want to change them,press the button
and input the new parameters.
The stripping settings note
1).Setting the number of stripping parameters, the total length must be greater than the front-end length plus back-end length; otherwise the machine will be out of control when working. 2).Communication is used to control the machine, we must ensure that native and non-work screen display parameter setting state; otherwise invalid communication control. 3).Use the appropriate run speeds and twist strength,”9″ is the fastest and the tightest,”1″ is the slowest and the loosest.
4).In the work screen and non-parametric settings, you can directly press the button
and
can set
the knife value,didn’t need to stop the machine and press the button into the setting screen. 5).If the four running lights flashing, indicating that you are setting the parameters,so you can not start the machine. 6).Twisting wires setting:Before twisting offset parameters set up is designed for short-term Twisting function, meaning when the machine is peeling front, send line after twisting wire wheel distance; sometimes short-term blade mounted after twisted wire wheel at this point canthis parameter to set small, up to the short-term twisted line function; generally long-term are set to 32.0, without having to change; short-term based on the actual distance of the blade twisted wire wheel adjustment; (can be run using a single-step operation to the step-bystep,If the send line over twisted wire wheel, you can decrease the parameters, and vice versa can increase).
Part three:Communication protocol introduced
The machine is equipped with a standard RS485 communication function, the user can directly through the host computer (PLC, PC, etc.) to control the machine;communication hardware specifications for 38400,8, N, 1.
The following is acceptable in this machine the command that: 1.Emergency stop command: PC issued a three-byte hexadecimal number 01,66,99;the first of which 01 is the station number, you can have the system settings screen to change successfully received command of the machine will return as is received the three bytes of data, notify the host computer, the machine has received the order.
2.Stop command: PC issued a three-byte hexadecimal number 01,77,88; the first of which 01 is the station number, you can have the system settings screen to change the machine will return as is successfully received the command of the three received bytes of data, inform the host computer, this unit has received the command.
3.Start command: host computer to issue three-byte hexadecimal number 01,88,77; the first of which 01 is the station number, can have the system settings screen to change the machine will return as is successfully received the command of the three received bytes of data,inform the host computer, this unit has received the command.
Part four:the example of cutting and stripping wires
1.Long wires mode
1)Put the wires in the middle of the up roller and the down roller which contact with wire and then adjust further down 2 grid.
2)Set the size:
(1)Input the programme number,press
and input , ,and
.
(2)Enter the setting mode:when the machine in standby mode, press .
(3)Set the front-end stripping length:press
and
.
(4)Set the front-end semi stripping length:press
and
.
(5)Set the total length:press ,
and
.
(6)Set the back-end semi stripping length:press
and
.
(7)Set back-end stripping length:press
and
.
(8)Set the knife value: (Reference)press ,
and
.
(9)Set retraction: (Reference)press , and
.
(10)Set the long wires stripping mode:press
and
.
(11)Set the “S.TOT”(10000)and “S.BUN”(100),press
and input it.
3)Press the button
more than 0.5 seconds and the machine will be automatically stop which cut a wire
and see the knife value whether appropriate,press the button
or
which can amend the knife
value,until the wires stripping is very good,press the button
or
which can amend the recede
cutter.After this please press
.
2.The setting of twisted.
In the above example,if you want to twist the back end,press the button
and set the back end is “F” or
“R”,and try it again.
3.The setting of short wires.
1)When you cut short wires,you must lift the left roller,because stripe short wires just need right rollers,and
the machine didn’t twist the wires.
2)Put the wires in the middle of the up roller and the down roller which contact with wire and then adjust
further down 2 grid.
3)Set the size:
(1)Input the programme number,press
and input , ,and
.
(2)Enter the setting mode:when the machine in standby mode, press .
(3)Set the front-end stripping length:press
and
.
(4)Set the front-end semi stripping length:press
and
.
(5)Set the total length:press ,
and
.
(6)Set the back-end semi stripping length:press
and
.
(7)Set back-end stripping length:press
and
.
(8)Set the knife value: (Reference)press ,
and
.
(9)Set retraction: (Reference)press , and
.
(10)Set the short wires stripping mode:press
and
.
(11)Set the “S.TOT”(10000)and “S.BUN”(100),press
and input it.
3)Press the button
more than 0.5 seconds and the machine will be automatically stop which cut a wire
and see the knife value whether appropriate,press the button
or
which can amend the knife
value,until the wires stripping is very good,press the button
or
which can amend the recede
cutter.After this please press
.
4.Multi-segment stripping mode
1)Put the wires in the middle of the up roller and the down roller which contact with wire and then adjust further down 2 grid.
2)Set the size:
(1)Input the programme number,press (2)Set the multi-segment mode:press
and input
, ,and
.
,and make sure the function is “MULT-SECT’A'”.
(3)Enter the setting mode:when the machine in standby mode, press .Set the front-end stripping length,total length,back-end stripping length,knife value,recede cutter and so on.
(4)Press
and enter in “Multi-section setting screen.
(5)Press
,set the first paragraph of peeling:”1#PVC” is “20” and
,”STR” is “5” and
.
(6)And then set the “2#PVC” to “15#PVC”,if you need them.
(7)Back to the work screen:press
and
.
(8)After these steps,you will see the total length would be changed,because of the total length is the sum
of all segments.
3)Press the button
more than 0.5 seconds and the machine will be automatically stop which cut a wire
and see the knife value whether appropriate,press the button
or
which can amend the knife
value,until the wires stripping is very good,press the button
or
which can amend the recede
cutter.After those steps please press
.
Description:(1)If the third paragraph is set to 0, the program think that you just cut two paragraphs, and so on, If
you have to peel 15paragraphs, please set the length of the 15 paragraphs.(2)Under the multi-segment peeling
mode,the machine will force the front-end semi-stripping to 0,and the twist function is invalid.
