Gast R6p350a Standard Regenair Blower User Manual

Gast R6p350a Standard Regenair Blower User Manual

GAST R6P350A Standard Regenair Blower

Thank you for purchasing this Gast product. It is manufactured to the highest standards using quality materials. Please follow all recommended maintenance, operational and safety instructions and you will receive years of trouble free service.

PLEASE READ THIS MANUAL COMPLETELY BEFORE INSTALLING AND USING
THIS PRODUCT. SAVE THIS MANUAL FOR FUTURE REFERENCE AND
KEEP IN THE VICINITY OF THE PRODUCT.

General information

This manual does not apply to:

  • SDR Series blowers without motors
  • Blowers powered with Explosion Proof Motors

Product Use Criteria:

  • Pump only clean, dry air.
  • Operate at -20ºF – 104ºF (-29ºC – 40ºC).
  • Protect unit from dirt & moisture.
  • Do not pump flammable or explosive gases or use in an atmosphere that contains such gases.
  • Protect all surrounding items from exhaust air. This exhaust air can become very hot.
  • Corrosive gases and particulate material will damage unit. Water vapor, oil-based contaminants or other liquids must be filtered out.
  • The blower must be installed with the properly sized inlet and inline filters, gauges and relief valves to protect the product from dirt and over-heating.
  • Consult your Gast Distributor/Representative before using at high altitudes.

Your safety and the safety of others is extremely important.

  We have provided many important safety messages in this manual and on your product. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to hazards that can kill or hurt you and  others. The safety alert symbol and the words
“DANGER”and “WARNING”will precede all safety messages. These words mean:

You will be killed or seriously injured if you donʼt follow instructions.
You can be killed or seriously injured if you donʼt follow instructions.
All safety messages will identify the hazard, tell you how to reduce the chance of injury, and tell you what can happen if the safety instructions are not followed.

INSTALLATION

Electrical Shock Hazard

Disconnect electrical power at the circuit breaker or fuse box before installing this product.
Install this product where it will not come into contact with water or other liquids.
Install this product where it will be weather protected.
Electrically ground this product.
Failure to follow these instructions can result in death, fire or electrical shock.

Correct installation is your responsibility. Make sure you have the proper installation conditions and that installation clearances do not block air flow.

Blocking air flow over the product in any way can cause the product to overheat.

The blower must be installed with the properly sized inlet filter, gauge and relief valve to protect the productfrom dirt and over-heating.

Mounting

The single impeller blower should be oriented with the shaft in a horizontal position, unless the modelʼs product features state otherwise. The dual impeller models must be mounted with the shaft in a horizontal position.
Mounting the product to a stable, rigid operating surface and using shock mounts will reduce noise and vibration.

Rotation

From the motor side of the blower, check that the blower is rotating clockwise. (The motor side is marked with an arrow on most models.) Proper rotation can also be checked by the air flow at the IN and OUT ports. On blowers powered by a 3-phase motor, incorrectly connecting any two power lines can reverse direction.

Pluxmbing

Remove any foreign material (burrs, chips, welding drops, slag, pipe cuttings, excess sealant, sand or lime) from plumbing.

Check motor mounting and rotation before connecting to plumbing. Inlet and outlet ports are not designed to support plumbing.

Remove plugs from the IN and OUT ports. Use a small amount of pipe thread lubricant when connecting plumbing to protect the aluminum blower threads.
Connect with pipe and fittings that are the same size or larger than the productʼs threaded ports. When installing two blowers in parallel, use plumbing that is two whole pipe sizes larger in diameter than that of the blower. Be sure to connect the intake and exhaust plumbing to the correct inlet and outlet ports.

Plumbing to remove the hot discharge air of larger blowers may be required to help maintain proper room ambient temperature. Use a relief valve to discharge excess air into the atmosphere. If the blower will be operated at 125mbar (50” H2O) or higher, metal pipe is required for hot exhaust air.

Accessories

Install two vacuum gauges, one before and one after filter, to monitor restriction through filters. As filters become clogged, performance efficiency will be reduced. Filters should be checked periodically and replaced when necessary. See page 7 for installation.

Install a relief valve to avoid changes in pressure or vacuum that can cause overloading of large blowers.
Install an intake filter with a relief valve to prevent foreign material from entering blower if blower is used in a vacuum application in a dirty environment. In applications where there is high humidity or liquids being used in the process, install a moisture separator.

See Recommended Accessories on pages 7-9 or consult your Gast Distributor/Representative for additional filter and accessories recommendations. Do Not install check valves that close with a strong spring.
The recommended check valves (page 7) provide minimal pressure drop, positive sealing and are resistant to the high discharge temperatures of large blowers.

Motor Installation

It is your responsibility to contact a qualified electrician and assure that the electrical installation is adequate and in conformance with all national and local codes and ordinances.

Select fuses, motor protective switches or thermal protective switches to provide protection. Fuses act as short circuit protection for the motor, not as protection against overload. Incoming line fuses must be able to withstand the motorʼs starting current. Motor starters with thermal magnetic overload or circuit breakers protect motor from overload or reduced voltage conditions. Motors without automatic restart require thermal protection or magnetic over-current cutout to prevent motor overloading from one phase in a 3-phasecircuit, high starting frequency or jammed blower.

The power required will rise as differential pressure increases. The wiring diagram attached to the product or on page 6 of this manual provides required electrical information. Large motors have two diagrams, one for 50Hz wiring specifications and the other for 60Hz wiring specifications. Check that the power source is correct to properly operate the dual-voltage motor. If additional information is required, please consult your Gast Distributor/Representative.

Electrical Connection

Electrical Shock Hazard

This product must be properly grounded.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The wire with insulation that is green or green with yellow stripes is the grounding wire.
Check the condition of the power supply wiring.
Do not permanently connect this product to wiring that is not in good condition or is inadequate for the requirements of this product.
Failure to follow these instructions can result in death, fire or electrical shock.

Model with a power supply cord:
This product must be grounded. For either 120-volt or 220/240-volt circuits connect power supply cord grounding plug to a matching grounded outlet. Do not use an adapter. (See DIAGRAM A)

In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product may be equipped with a power supply cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are not sure whether the product is properly grounded. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Model that is permanently wired:
This product must be connected to a grounded, metallic, permanent wiring system, or an equipment grounding terminal or lead on the product.

Power supply wiring must conform to all required safety codes and be installed by a qualified person. Check that supply voltage agrees with that listed on product nameplate.

Extension cords:
Use only a 3-wire extension cord that has a 3-blade grounding plug. Connect extension cord plug to a matching 3-slot receptacle. Do not use an adapter. Make sure your extension cord is in good condition.
Check that the gage wire of the extension cord is the correct size wire to carry the current this product will draw. An und

An undersized cord is a potential fire hazard, and will cause a drop in line voltage resulting in loss of power causing the product to overheat. The following table indicates the correct size cord for length required and the ampere rating listed on the product nameplate. If in doubt, use the next heavier gage cord. The smaller the gage number, the heavier the wire gage.

Minimum gage for extension cords

Amps        Volts          Length of cord in feet

120v

2550100150200250300400500

240v

50100200300400500600800

1000

0-21818181616141412

12

2-3

1818161414121210

10

3-4

18181614121210108
4-5181814121210108

8

5-6

181614121010888
6-81816121010866

6

8-10

1814121088664
10-1216141088664

4

12-14

161210866642
14-1616121086644

2

16-18

14128864422
18-201412866442

2

OPERATION

Injury Hazard

Install proper safety guards as needed to prevent any close contact with blower suction area.
Keep fingers and objects away from openings and rotating parts. Product surfaces become very hot during operation, allow product surfaces to cool before handling.
Air stream from product may contain solid or liquid material that can result in eye or skin damage, wear proper eye protection.
Wear hearing protection. Sound level from some models may exceed 85 dBA.
Failure to follow these instructions can result in burns, eye injury or other serious injury.

It is your responsibility to operate this product at recommended pressures or vacuum duties and room ambient temperatures. Do not operate R4P or larger size blowers without air flowing through the blower. Do not throttle discharge or suction pipe to reducer capacity. Throttle will increase differential pressure causing increasing power absorption and working temperatures.

Start Up 

Operate blower for an hour and then check:

  1. Ambient temperature – Check room and discharge air temperatures. Increased room temperatures may require stronger ventilation especially for larger blowers. Exhaust air should not exceed 215ºF (102ºC) for all blowers less than 3.5 Hp. Exhaust air should not exceed 275ºF (135ºC) for all blowers above 3.5 Hp.
  2. Working pressure and vacuum values – Adjust relief valve pressure or vacuum setting, if needed.
  3. Motor current – Check that supply current matches recommended current rating on product nameplate.
  4. Electrical overload cutout – Check that current matches rating on product nameplate.

If motor fails to start or slows down significantly under load, shut off and disconnect from power supply. Check that the voltage is correct for motor and that motor isturning in the proper direction.

FOR BLOWERS WITH GREASE FITTINGS
Hours of Service Per YearRelubrication Intervals
5,0003 years
Continual Normal Service1 year
Seasonal Service (motor idle for 6 months or more)1 year at beginning of season
Continuous-high ambients, dirty or moist applications6 months

Check that all external accessories such as relief valves and gauges are not damaged before re-operating product.

MAINTENANCE

Electrical Shock Hazard

Disconnect electrical power supply cord before performing maintenance on this product.
Some motors are thermally protected and will automatically re-start when protector resets.
If product is hard wired into system, disconnect
electrical power at the circuit breaker or fuse box before performing maintenance on this product.
Failure to follow these instructions can result in death, fire or electrical shock.
If the product is supplied with an electric power chord, protect it from twisting, cuts and abrasion. When not in use, store in a clean dry place

Injury Hazard

Product surfaces become very hot during operation, allow product surfaces to cool before handling.
Air stream from product may contain solid or liquid material that can result in eye or skin damage, wear proper eye protection.
Failure to follow these instructions can result in burns, eye injury or other serious injury.

It is your responsibility to regularly inspect and make necessary repairs to this product in order to maintain proper operation. Make sure that pressure and vacuum is released from product before starting maintenance.

Check filter elements and noise absorbing foam used in mufflers and clean motor and blower after first 500 hours of operation. Replace filter elements and determine how frequently mufflers should be checked during future operation. This one procedure will help assure the productʼs performance and service life.

When there is an increase in the differential pressure across the inlet filter it is beginning to clog with dirt. Replace the cartridge when the filter will not come clean.

Small motor bearings (less than 5.5 Hp) never need to be greased. Larger motor bearings (greater than 5.5 Hp) have alemite grease fittings. Use a grease gun and apply one or two strokes of Exxon POLYREX® grease to the fittings to lubricate larger motor bearings.

WARRANTY

Gast finished products, when properly installed and operated under normal conditions of use, are warranted by Gast to be free from defects in material and workmanship for a period of twelve (12) months from the date of purchase from Gast or an authorized Gast Representative or Distributor. In order to obtain performance under this warranty, the buyer must promptly (in no event later than thirty (30) days after discovery of the defect) give written notice of the defect to Gast Manufacturing
Incorporated, PO Box 97, Benton Harbor Michigan USA 49023-0097 or an authorized Service Center (unless specifically agreed upon in writing signed by both parties or specified in writing as part of a Gast OEM Quotation). Buyer is responsible for freightcharges both to and from Gast in all cases.

This warranty does not apply to electric motors, electrical controls, and gasoline engines not supplied by Gast. Gastʼs warranties also do not extend to any goods or parts which have been subjected to misuse, lack of maintenance, neglect, damage by accident or transit damage.

THIS EXPRESS WARRANTY EXCLUDES ALL OTHER WARRANTIES OR REPRESENTATIONS EXPRESSED OR IMPLIED BY ANY LITERATURE, DATA, OR PERSON. GASTʼS MAXIMUM LIABILITY UNDER THIS EXCLUSIVE REMEDY SHALL NEVER EXCEED THE COST OF THE SUBJECT PRODUCT AND GAST RESERVES THE RIGHT, AT ITS SOLE DISCRETION, TO REFUND THE PURCHASE PRICE IN LIEU OF REPAIR OR REPLACEMENT.

GAST WILL NOT BE RESPONSIBLE OR LIABLE FOR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND, however arising, including but not limited to those for use of any products, loss of time, inconvenience, lost profit, labor charges, or other incidental or consequential damages with respect to persons, business, or property, whether as a result of breach of warranty, negligence or otherwise. Notwithstanding any other provision of this warranty, BUYERʼS REMEDY AGAINST GAST FOR GOODS SUPPLIED OR FOR NON-DELIVERED GOODS OR FAILURE TO FURNISH GOODS, WHETHER OR NOT BASED ON NEGLIGENCE, STRICT LIABILITY OR BREACH OF EXPRESS OR IMPLIED WARRANTY IS LIMITED SOLELY, AT GASTʼS OPTION, TO REPLACEMENT OF OR CURE OF SUCH NONCONFORMING OR NON-DELIVERED GOODS OR RETURN OF THE PURCHASE PRICE FOR SUCH GOODS AND IN NO EVENT SHALL EXCEED THE PRICE OR CHARGE FOR SUCH GOODS. GAST EXPRESSLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE WITH RESPECT TO THE GOODS SOLD. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTIONS SET FORTH IN THIS WARRANTY, notwithstanding any knowledge of Gast regarding the use or uses intended to be made of goods, proposed changes or additions to goods, or any assistance or suggestions that may have been made by Gast personnel.

Unauthorized extensions of warranties by the customer shall remain the customerʼs responsibility.

CUSTOMER IS RESPONSIBLE FOR DETERMINING THE SUITABILITY OF GAST PRODUCTS FOR CUSTOMERʼS USE OR RESALE, OR FOR INCORPORATING THEM INTO OBJECTS OR APPLICATIONS WHICH CUSTOMER DESIGNS, ASSEMBLES, CONSTRUCTS OR MANUFACTURES.

This warranty can be modified only by authorized Gast personnel by signing a specific, written description of any modifications.

ELECTRICAL WIRING DIAGRAMS

Models
R2303A, R3305A-1, R3305A-13, R4310A-2, R4P315A, R6350A-2, R6P350A, R6PP3110M, R6PS3110M, R7100A-3, R7P3180M, R7S3180M, R93150A

Note: Model R6P355A has two additional leads labeled “J” for an external thermal motor protection circuit.

Connections for 3-Phase, 9 Leads

Connections for 3-Phase, 12 Leads Models R6335A-2, R6P335A

Model R9P3300M, R93150A, R93150A-35

Models R5325A-2, R6325A-2 (BEFORE 1-1-06)

Models R5325A-2, R6325A-2 (AFTER 1-1-06)

RECOMMENDED ACCESSORIES

The following diagrams are only suggested configurations for these accessories. These accessory configurations may vary depending upon a particular unitʼs application.

VACUUM ACCESSORIES

PRESSURE ACCESSORIES

MOISTURE SEPARATOR (FOR VACUUM)
This moisture separator removes liquids from the gas stream in a  vacuum process.
This helps protect the blower from corrosion and the build up of mineral deposits.

For Model Number

R3, R4, R5R4, R4H, R4P, R5R4H, R4M, R5, R6, R6P, R6PS,

R4M, R6, R6P, R6PP, R7, R7P, R7S, R9, R9S

Part Number

RMS160RMS200RMS300

RMS400

CFM capacity

160200300400
Liquid capacity (gal.)101919

40

Diameter (A)

14.8”19.7”19.7”24”
Dimension (B)37.5”35”35”

44”

NPT outlet (C)

2”2”2.5”3”
Inlet diameter (D)2”2”2.5”

3”

Dimension (E)

7.5”7.5”7.5”9.7”
Dimension (F)26.6”26.6”26.6”

29”

Maximum vacuum allowed: 22”Hg.

HORIZONTAL SWING TYPE CHECK VALVE
This check valve prevents backwash of fluids from entering the blower and air back-streaming.
The check valve can be mounted to discharge or inlet either vertically or horizontally. The check valve will open with 3” of water pressure or vacuum.

Model Number

R1, R2R3R4, R5, SDR4, SDR4, R4PR6, R6P, SDR6P, SDR6, R6PSR7, R7S
Part NumberAH326BAH326CAH326DAH326F

AH326G

Dimension (A)

3.57”4.19”4.50”5.25”8.00”
Dimension (B)2.32”2.69”2.94”3.82”

5.07”

Dimension (C)

1.00” NPT1.25” NPT1.50” NPT2.00” NPT

2.50” NPT

RECOMMENDED ACCESSORIES

PRESSURE – VACUUM GAUGE

Pressure/Vacuum Gauges
AJ4962.50” Dia.Pressure1/4” NPT0-60 in. H2O and 0-150 mbar
AE1332.50” Dia.Pressure1/4” NPT0-160 in. H2O and 0-400 mbar
AE133A2.50” Dia.Pressure1/4” NPT0-200 in. H2O
AJ4972.50” Dia.Vacuum1/4” NPT0-60 in. H2O and 0-150 mbar
AE1342.50” Dia.Vacuum1/4” NPT0-160 in. H2O and 0-400 mbar
AE134F3.50” Dia.Vacuum1/4” NPT0-15 in. HG

PRESSURE – VACUUM RELIEF VALVE

Pressure/Vacuum Relief Valves
AG2581.50” NPTAdjustable 30-200 in. H2O; 200 cfm max
AJ121DSilencer for AG258 Relief Valve
AG258F2.50” NPTAdjustable 25-200 in. H2O; 560 cfm max
AJ121GSilencer for AG258F Relief Valve


INLINE FILTERS (FOR VACUUM)
The impeller of a blower passes very closely to the housing. It is recommended to have an inlet or in-line filter to ensure a trouble-free service life.
MPT = Male Pipe Thread
FPT = Female Pipe Thread

Model Number

R1R2R3R4SDR4, R4P, R4H, R5SDR5, SDR6, R6, R6P, R7MR6PP, SDR6P, R6PS, R7, R7SR7S, R9, R9P, R9S
Part NumberAJ151AAJ151BAJ151CAJ151DAJ151EAJ151GAJ151H

AJ151M

Dimension (A)

5.88”7.38”7.38”7.388.758.75”14.00”18.50”
Dimension (A1)16.25”

20.75”

Dimension (B)

4.50”6.81”6.81”6.81”10.25”10.50”27.13”28.13”
Dimension (C)2.75”4.62”4.62”4.62”5.00”5.50”18.50”

19.50”

Dimension (D)

1.00” FPT1.00” FPT1.25” FPT1.50” FPT2.00” FPT2.50” FPT3”MPT5” MPT
Dimension (E)1.00” FPT1.00” FPT1.25” FPT1.50” FPT2.00” FPT2.50” FPT3”MPT

5” MPT

Replacement Element

AJ135DAJ135EAJ135EAJ135EAJ135FAJ135GAJ135CAJ135H
Micron10101010101010

10


INLET FILTERS (FOR PRESSURE)
All filters are heavy duty for high-particulate service. Inlet filters for
Regenair blowers are drip-proof when mounted as shown..
MPT = Male Pipe Thread
FPT = Female Pipe Thread

Model Number

R1, R2R3R4, R4H, R4P SDR4, R5SDR5, R6, SDR6, R5P, R6PP, R6PSSDR6P, R7, R7P, R7SR9, R9P, R9S
Part NumberAJ126BAJ126CAJ126DAJ126FAJ126G

AJ126M

Dimension (A)

6.00”6.00”7.70”10.62”10.00”16.00”
Dimension (B)4.62”7.12”7.12”4.81”13.12”

14.62”

Dimension (C)

1.00” MPT1.25” MPT1.50” MPT2.00” FPT2.50” MPT5” MPT
Replacement ElementAJ134BAJ134CAJ134EAG340AJ135A

AJ135H

Micron

1010101010

10


MUFFLERS
Designed to reduce noise by up to 5 dbA and remove high-frequency sound associated with all blowers.

Model Number

R1, R2R3R4, SDR4, R4P, R5R4H, R6, R6P, R6PS SDR6P, SDR6R7, R7SR6PP, R9

Exhaust

R7P

Exhaust

Part NumberAJ121BAJ121CAJ121DAJ121FAJ121GAJ121H

AJ121M

Dimension (A)

7.46”7.94”12.75”17.05”17.44”20.30”33.60”
Dimension (B)2.38”2.62”3.25”3.63”4.25”4.75”

6.00”

Dimension (C)

1.00” NPT1.25” NPT1.50” NPT2.00” NPT2.50” NPT3” NPT

4”NPT

PARTS & ORDERING INFORMATION

Please reference the exploded view on Page 11 for the following model and parts table.

REF#

ITEMQTYR1102 R1102C R1102KR2103 R2303AR2105R2305B

R3105-1 R3305A-1 R3305B-1

1

COVER1AJ101AAJ101BAJ101BAJ101BAJ101C
2LOCK NUT1BC187BC187BC181BC181

BC181

3

IMPELLER1AJ102AAJ102BQAJ102BAJ102BAJ102C
4SQUARE KEY1AH212CAH212AB136AAB136A

AB136A

5

SHIM SPACERAE686-5AE686-3AJ109AE686-3AJ109
6RETAINING RING1AJ145AJ145AJ149AJ145

AJ149

7

HOUSING1AJ103AAJ103BQAJ103BAJ103BAJ103C
8

9

10AFOAMAJ112A(4)AJ112BQ(6)AJ112BQ(6)AJ112BQ(6)

AJ112C(4)

10B

FOAM2AJ112CQ
11MUFFLER EXTENSION1AJ106AAJ106BQAJ106BQAJ106BQ

AJ106CQ

∆ As required.
Parts listed are for stock models. For specific OEM models, please consult the factory.
When corresponding or ordering parts, please give complete model and serial numbers.

Please reference the exploded view on the next page for the following model and parts tables.

REF#

ITEMQTYR3105-12 R3305A-13R4110-2 R4310A-2 R4310B-1R4P115 R4P315A†R5125-2 R5325A-2 R5325B-1R6125-2 R6150J-2 R6325A-2 R6335A-2

R6335B

R6350A-2

R6350B-2

R6P335A R6P350A R6P350B

R6135J-10

1

COVER1AJ101CAJ101DAJ101LAJ101EQAJ101FBAJ101KAJ101FB
2LOCK NUT1BC181BC181BC181AJ259AJ259AJ259

AJ259

3

IMPELLER1AJ102CAAJ102DAJ102LAJ102EAJ102FRAJ102KAJ102FR
4SQUARE KEY1AB136AAB136DAB136DAB136AB136AB136

AB136

5

SHIM SPACERAJ109AJ109AJ109AJ109AJ109AJ109AJ260A
5 †SHIM SPACER†1AJ109A†

6

RETAINING RING1AJ149AJ149AJ149
7HOUSING1AJ103CAJ103DRAJ103LAJ103EQAJ103FQAJ103K

AJ103FQ

8

MUFFLER BOX1AJ104K
9SPRING2AJ113DRAJ113DQAJ113DQAJ113FQAJ113FQ

AJ113FQ

9A

SCREEN2AJ123EQAJ123EQAJ123FBAJ123FB
10AFOAMAJ112C(4)AJ112DS(4)AJ112ER(6)AJ112ER(6)AJ112FC(6)AJ112K(8)

AJ112FC(6)

10B

FOAM2AJ112CQAJ112DR
11MUFFLER EXTENSION1AJ106CQAJ106DQAJ106EQAJ106EQAJ106FR

AJ106FR

REF#

ITEMQTYR6P350AR6P350BR6P355AR6PP3110M*R6PS3110M*R7100A-3R7100B-1
1COVER1AJ101KAJ101KAJ101KAAJ101KA(2)AJ101KA(2)AJ101G

AJ101G

2

LOCK NUT/BOLT1AJ259AJ259BB750BB750(2)BB750(2)BB750BB750
3IMPELLER1AJ102KAJ102KAJ102KAAJ102KA(2)AJ102KA(2)AJ102GZ

AJ102GA

4

SQUARE KEY1AB136AB136AB136AB136(2)AB136(2)AC628AC628
5SHIM SPACERAJ109AJ169FAJ169FAJ169FAJ169FAJ110

AJ110

6

RETAINING RING1
7HOUSING1AJ103KAJ103KAJ103KAAJ103KD(2)AJ103KD(2)AJ103GA

AJ103GA

8

MUFFLER BOX1AJ104KAJ104KAJ104KAJ104GAAJ104GA
8ASCREEN2AJ998G

AJ998G

9

SPRING2AJ113FQAJ113FQAJ113FQ
10AFOAMAJ112K(8)AJ112K (8)AJ112K (8)AJ112GA(8)

AJ112GA(8)

10B

FOAM2
11MUFFLER EXTENSION1

12 **

O-RING2AJ175
13GASKET4AJ107FAJ107F

REF#

ITEMQTYR7P3180M*R7S3180M*R9P3300M*R9S3300M*R93150A
1COVER1AJ101G(2)AJ101G(2)AJ101M(2)AJ101M(2)

AJ101M

2

LOCK NUT/BOLT1BB750(2)BB750(2)BB707(2)BB707(2)BB707
3IMPELLER1AJ102GZ(2)AJ102GZ(2)AJ102M(2)AJ102M(2)

AJ102M

4

SQUARE KEY1AC628(2)AC628(2)AE130A(2)AE130A(2)AE130A
5SHIM SPACERAJ110AJ110BJ110BJ110

BJ110A

6

RETAINING RING1
7HOUSING1AJ103GA(2)AJ103GA(2)AJ103M(2)AJ103M(2)

AJ103M

8

MUFFLER BOX1AJ104MP
8ASCREEN2

AJ998M

9

SPRING2
10AFOAM

AJ112M(10)

10B

FOAM2
11MUFFLER EXTENSION1

12 **

O-RING2AJ175GAJ175G

† R4P315A only.
* Dual models.
** Not shown.
∆ As required.
Parts listed are for stock models. For specific OEM models, please consult the factory. 10 When corresponding or ordering parts, please give complete model and serial numbers.

EXPLODED PRODUCT VIEW

PART NO. 70 – 6000 F2-200 (REV-L)

TROUBLESHOOTING CHART

ProblemReasonRemedy
Increased sound.Noise absorbing foam is damaged. Impeller rubbing inside.Replace foam.
Send unit to a Gast Authorized Service Facility.
Excessive vibration.Damaged impeller.
Motor and/or impeller are dirty.
Replace impeller.
Clean motor and impeller periodically.
Ambient and exhaust temperature increases.Motor and/or blower are dirty. Filters dirty.Clean motor and blower periodically. Replace filters.
Decreased inlet air pressureInlet air filter is clogged.Clean inlet filter. Replace cartridge.
Unit is very hot.Wrong wiring. Low voltage.
Inlet air filter is clogged. Motor and/or blower are dirty.
Operating at too high a pressure or vacuum.
Check wiring.
Supply proper voltage.
Clean inlet filter. Replace cartridge. Clean motor and blower periodically. Install a relief valve and pressure or vacuum gauge.
Unusual sound.Impeller is damaged or dirty. Bearing going bad.Clean or replace impeller. Send unit to a Gast Authorized Service Facility.
Motor overloadLow voltage.Check power source.
Check wire size and wire connections.
Unit does not start.Incorrect electrical connection or power source.
Impeller is damaged.
Check wiring diagram, circuit fusing and circuit capacity.
Clean or replace impeller. Install proper filtration.

We have Gast Certified Service Centers throughout the world. For the most up todate listing, contact one of our sales offices below:

Gast Manufacturing, Inc.
P.O. Box 97
2300 S. Highway M139
Benton Harbor, MI 49023-0097
Ph: 269/926-6171
FAX: 269/925-8288
www.gastmfg.com

Gast Hong Kong
Room 6,9/F
New Commerce Centre
19 on Sum Street, Shatin
N. T. Hong Kong
Ph: (852) 2690 1066
Fax: (852) 2690 1012
www.gasthk.com

Gast Group Limited, United Kingdom
Unit 11, The I O Centre
Nash Road
Redditch, B98 7AS
United Kingdom
ph: +44 (0) 1527 504040
Fax: +44 (0) 1527 525262
www.gastmfg.com

www.gastmfg.com

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


Related Manuals