Carrier R32 Air-to-water Monobloc Wired Controller User Manual

Carrier R32 Air-to-water Monobloc Wired Controller User Manual

Carrier R32 Air-to-water Monobloc Wired controller User Manual
Carrier R32 Air-to-water Monobloc Wired controller

Acronyms

IDUIndoor unit
ODUOutdoor unit
DHWDomestic hot water
EHElectrical heater
IATIndoor ambient temperature
OATOutdoor ambient temperature
LWTLeaving water temperature
EWTEntering water temperature
Tw-inEntering water temperature of BPHE
Tw-outLeaving water temperature of BPHE
BPHEBrazed Plate Heat Exchanger

Presentation

This wired controller is used to control the operation of the unit and configuration of the system. It can also be used to check the system running parameter and display the status of system via the LCD screen. The wired controller communicates with the IDU (Indoor unit) board with certain protocols and detect the communication status in real time. The IDU board will activate the communication fault alarm once it loses communication. However, it will not send the alarm if you do not connect the wired controller to the IDU board with the system power on. Hence, if the wired controller is not necessary, please do not connect it before the system is powered on. The wired controller will shut down its screen for saving energy without needing to press for 35s (except the technical parameter configuration), and will wake up if you press any button.
Presentation

Application of the wired controller:

  1. Power supply: Take power supply from IDU board (12V power supply);
  2. Working temperature range: -300 ~500
  3. Working humidity range: RH10%~95%

Wired controller can be installed inside your home or on the unit itself for split types. This manual provides guidelines on how to use this interface effectively. If you have any questions regarding the display and its configuration, please contact your installer for more information.

Caution:

  • Do not press the button of wired controller for 5s after power on.

If you have any questions regarding the display and its configuration,  please contact your installer for more information

Interface introduction

Button Overview
Button Overview

DefinitionDescription
  1. Mode button
  2. Electric heater button
  3. Up button
  4. Down button
  5. Setting button
  6. Confirm button
  7. ON/OFF button
  8. Query button
Used to change the running mode
Used to manually switch on/off the DHW EHs
Used to change the value of the parameter or turn the page during system configuration or commissioning
Used to change the value of the parameter or turn the page during system configuration or commissioning
Used to set user / technical parameter configuration
Used to confirm the current setting
Used to turn on/off the unit
Used to query the operation parameter or configuration parameter

Overview of Icons

Overview
IconsNon-operating cooling modeIcons
Non-operating heating modeIconsNon-operating DHW mode
IconsOperating cooling modeIconsOperating heating modeIcons Operating DHW mode
IconsAnti-frozen protectionIcons Main water loop EHsIcons DHW EHs
IconsExternal heat source (boiler)Icons Weekly timerIcons Clock
Icons Timer onIcons Timer offIcons
 Alarm
Icons Air purge modeIcons
OTA (water setpoint control)IconsIAT (air setpoint control)
Icons LED display (Left) LWT/time display (hour)/alarm  Icons LED display (Middle) DHW temp./time display (minute)Icons
LED display (Right)
 IAT/OAT(OAT is reserved)
Icons Days of weekIconsConstant light: Eco modeFlash: Away mode
Button introduction

This wired controller has 8 buttons for the setpoint control, configuration, parameter check, etc. Details of each button are given in the table below:

Icons
ON/OFF
1. Press this button to turn the unit on and off.
Icons
Confirm
1. Press this button to confirm the setting to exit the interface of parameter setting or query.
Icons
Mode
1.  Press this button to change the mode: cooling-heating-cooling.2.  Press and hold this button to activate the anti-legionella mode manually.
Icons
Query
1.  Press this button to check the configuration and running parameters.2.  Refer to section 3, parameter and status check, for details.
Icons
EHs
1.  While operating in heating mode, press this button to activate/deactivate the main water loop EHs manually.2.  While operating in DHW mode, press this button to activate/deactivate the DHW EHs manually.3. Press and hold this button to start force-defrosting, and the wired controller will display “dF” for 5s.
IconsUp1.  Temperature setting① While in standby mode, for the first time, press this button to change the settingvalue of LWT; press the confirm button or wait for 5s without pressing any button for DHWtemperature setting.② While operating in cooling/heating mode, for the first time, press this button to change the setting value of LWT; press the confirm button or wait for 5s without pressing any button for DHW temperature setting.③ While operating DHW mode, for first time, press this button to change the setting temperature of DHW; press the confirm button or wait for 5s without pressing any button for setting the value of LWT.2.  Time correction and timer setting① Refer to details for configuration.
Icons
Down
Icons
Setting
1.  User parameter configuration: please refer to the configuration section.2.  Technical parameter configuration: please refer to the configuration section.

User operation

Clock setting

Before usage, it is necessary to set the time and date of the wired controller. Please follow the steps below to set the clock accurately:

  1. Press the “setting” button, then press “confirm” button to enter day settings; the date will flash at this moment.
    User operation
  2. Next, press the “up” or “down” button to change the date, if necessar
    User operation
  3. . After setting the date, press the “confirm” button to enter time settings. The hour will flash at this moment
    User operation
  4. Next, press the “up” or “down” button to set the correct time in hours;
    User operation
  5. After setting the hour, press the “confirm” button to enter the “minutes” setting; the minutes will flash at this moment.
    User operation
  6. Next, press the “up” or “down” button to set the correct time in minutes;
    User operation
  7. Press the “confirm” button to confirm and exit clock settings. You can also press the “settings” button to go to the next parameter. (Refer to the user parameter configuration for the full details on parameters setting)

Example: Friday, 3:05:31

User operation

ON-OFF setting

Mode setting
1. Press this button to chang
User operation

Mode setting
  1. Press this button to change the mode: cooling-heating-cooling.
    User operation

Example
User operation

ModeCoolingModeHeating
OccupancyHomeOccupancyHome
Temp. controlWater setpoint controlTemp. controlWater setpoint control
Setpoint of LWT170CSetpoint of LWT180C
Setpoint of DHW250C250C
Current setpoint setting

Here are two setpoint controls: (Refer to the technical parameter configuration, item 1 for detailed settings)

  1. Water setpoint control; the unit is controlled by water setpoint;
  2. Air setpoint control: the unit is controlled by the air setpoint, and it  requests to install the wired controller in the room.

There is an IAT sensor built inside the wired controller to detect the room temperature. Here are the steps to change the water setpoint control:

  1. While in standby mode or operating cooling/heating mode: First press “up” or “down” button to change the setting of LWT;
    User operation
    Then press the confirm button or wait for 5s without pressing any button to DHW temperature setting. Next, press the “up” or “down” button to change the setting of DHW.
    User operation
  2. While operating in DHW mode:
    First press the “up” or “down” button to change the temperature of DHW;
    User operation

Press the confirm button confirm button or wait for 5s without pressing any button to enter the setting value of LWT. Next, press the “up” or “down” button to change the setting of LWT
Here are the steps to change the air setpoint control:

Here are the steps to change the air setpoint control:

  1. While in standby mode or operating in cooling/heating mode:
    First press the “up” or “down” button to change the air setpoint;

    Next, press the confirm button or wait for 5s without pressing any button to change the DHW temperature setting. Next, press the “up” or “down” button to change the DHW.
  2. While operating in DHW mode:
    First press the “up” or “down” button to change the temperature of DHW;

  3. Press the confirm button or wait for 5s without pressing any button to enter the setting value of LWT. Next, press the “up” or “down” button to change the air setpoint.

Home/away/eco setting

To optimize the energy efficiency of the building, you can select the occupancy mode manually according to the following steps. Each occupancy mode is associated with a pre-defined temperature range.

  1. Press the “setting” button to item 5: Select Occupancy mode
    Home setting
  2. Press the “up” or “down” button to change the value. (0-Home; 1-Eco; 2-Away)
    Home setting
  3. Next, press “confirm” to confirm and exit user setting or you can also press the “setting” button to go to the next item. (Refer to the user parameter configuration for the full parameter setting details)

Example: Eco mode

Symbol This icon lights up on selecting eco mode.

DHW schedule setting

This schedule is used to set the operating of DHW mode automatically according to the timed schedule. Please follow the steps below to set the DHW schedule

  1. Press the “setting” button to item 1: DHW schedule setting.
  2. Press and hold the “confirm” button; the icon “on” will flash, then press the “confirm” button to confirm, the icon “on” will light up constantly;
  3. Press and hold the “down” button to enter the date settings, then press “up” or “down” to select the day, press “confirm” to confirm day settings, after that, the icon of that day will light up constantly;
  4. Press and hold the “down” button to enter the hour settings, then press “up” or “down” to select the time in hours; press “confirm”.
    DHW schedule setting
  5. Press and hold the “down” button to enter minute settings, then press “up” or “down” button to select the time in minutes and press “confirm”.
    DHW schedule setting
  6. Press and hold the “down” button to set the timer off, then press the “down” button to enter hour settings. Press the “up” or “down” button to select the time in hours and press “confirm”.
    DHW schedule setting
  7. Press and hold “down” button to enter minute settings, then press “up” or “down” to select the time in minutes and press “confirm”.
    DHW schedule setting
  8. Press and hold “confirm” button to confirm and exit user settings. You can also press “settings” button to go to the next item.

Refer to the user parameter configuration for all parameter settings)

Example

The unit will operate the DHW mode at 22:00 from Monday to Friday and will exit the DHW mode automatically at 6:00 from Tuesday to Saturday.

Schedule of DHW mode
DayMondayTuesdayWednesdayThursdayFridaySaturdaySunday
××
Time on22:0022:0022:0022:0022:0022:0022:00
Time off6:006:006:006:006:006:006:00

Button lock settings

Used to lock the button of wired controller in case of touching by mistake; double press the “settings” button to unlock.

  1. Press the “setting” button to go to item 9: wired controller button lock.
    Button lock settings
  2. Press the “up” or “down” button to set the value (0-unlock; 1-lock)
    Button lock settings
  3. Next, press “confirm” button to confirm and exit user setting or you can also press “settings” button to go to next item. (Refer to the user parameter configuration for all parameter settings)

Configuration

This wired controller can be used to configure the system setting during installation and operation. Here follow two  configuration sections: user parameters configuration and technical parameters configuration, please check the details in 3.1 & 3.2.

User parameter configuration

Press the “settings” button to enter the user parameters configuration interface and press this button to page down the setting items from 0-9 as circuit. Use the “up” or “down” button to change the value of each item.

Details of the user parameters configuration table are given below: (The No. in the table below will be displayed in the left LED tube except “0”)

No.ItemDescription
0Clock settings


Press the “settings” button and then press “confirm” to enter date settings andthen press “up” or “down” button to change the date if necessary;Next, press “confirm” to enter hour settings, press “up” or “down” to set the correcttime in hours;Next, press “confirm” to enter minute settings and press “up” or “down” button toset the correct time in minutes.Press “confirm” to confirm and exit clock settings.You can also press “settings” button to go to the next parameter.
1Schedule of DHW




Press and hold the “confirm” button, the icon “on” will flash, then press “confirm”,and the “on” icon will light up constantly;Press and hold the “down” button to enter day settings, then press “up” or “down”button to select the day, press “confirm”, and the icon will remain lit up;Press and hold the “down” button to enter hour settings, then press “up” or “down”to select the time in hours, press “confirm”.Press and hold the “down” button to enter minute settings, then press “up” or“down” to select the time in minutes and press “confirm”.Press and hold the “down” button to set the timer off, then press the “down” button to enter hour settings, then press “up” or “down” button to select the time in hours, and press “confirm”.Press and hold “down” button to enter minute settings, then press “up” or “down”to select the time in minutes, press the “confirm” button to confirm;Press and hold “confirm” to confirm and exit user settings. You can also press the“settings” button to go to the next item.
2Power memory settingThis is used to record the settings if power is shutdown, and the system will recover the previous status once power is back.① Press “up” or “down” button to set the value; 0- With power memory (default);1- Without power memory
3WIFI StatusReserved
4Air purge mode①0-1-Press the “up” or “down” button to set the value; Do not start air purge modeStart air purge modeIf choosing 0, then press the “settings” button to go to the next item;
 If choosing 1, then press the “confirm” button to exit the settings and unit will startthe air purge mode; during the air purge mode, wired controller will be displayed “PA”, and only the “ON/OFF” button are valid to exit this mode.
5Occupancy mode setting① Press “up” or “down” button to set the value;② Then press “confirm” button to confirm and exit user settings or you can alsopress “settings” button to go to the next item.0- Home; 1- Eco; 2- Away
6Night mode settingThis is used to set up night mode for low noise during the night-time. Press “up” or “down” button to set the value:0- Without night mode 1- With night modeIf choosing 0, press “confirm” and exit user settings or you can also press “settings”button to go to the next item;If choosing 1, then follow the steps below:① Press “confirm” button to set the start timer setting, then press “up” or “down”button to set the time in hours;② Press “confirm” to enter minute setting, then press “up” or “down” button to setthe time in minutes;③ Press the “confirm” button to enter the stop timer setting, then press “up” or“down” button to set the time in hours;④ Press “confirm” button to enter minute settings, then press “up” or “down” buttonto set the time in minutes;⑤ Next, press “confirm” to confirm and exit user settings or you can also press the“settings” button to go to the next item.
7Anti-legionella temperature settingPress the “up” or “down” button to set the value; Temperature range: 60-700C, default as 600C.
8Anti-legionella timer starts① Press and hold “confirm” button to enter day settings, press “down” button to set the day, then press the “confirm” button to confirm, after which the icon of the day will remain lit up.② Press and hold the “down” button to enter hour settings, then press “up” or “down”button to select the time in hour, press the “confirm” button to confirm.③ Press and hold the “down” button to enter minute settings, then press “up” or“down” button to select the time in minutes and press “confirm”.④ Press and hold the “confirm” button to confirm and exit user settings or you canalso press “settings” button to go to the next item.
9Lock of wired controllerUsed to lock the button of wired controller in case children touch by mistake; double press the “settings” button to unlock.① Press the “up” or “down” button to set the value;② Next, press the “confirm” button to confirm and exit user settings or you can alsopress the “settings” button to go to the next item.0-     Without lock1-     With lock

Technical parameter configuration

Press and hold the “setting” button to enter the technical parameter configuration interface and press the “setting” button to  turn down the setting items from 0-25. You can use “up” or “down” button to change the value of each item.

Details of the user parameter configuration are given below:

No.ItemDescription
0Control setpoint type0- Water setpoint control 1- Air setpoint control
1Controller selection0-    Wired controller1-    Dry contact
2Back up function0- Main water loop EHs + DHW EHs + boiler 1- Main water loop EHs + DHW EHs2-    DHW EHs + boiler3-    Main water loop EHs + boiler 4- DHW EHs only5-    Boiler only6-    Main water loop EHs only 7- Non back up
3Climate curve selection0-    Non climate curve 1- Climate curveAfter setting 1 with climate curve, please follow the below steps:① After choosing 1, enter heating climate setting, press “up” or “down” to choose fromclimate curves 1-13, if choosing between 1-12, press “confirm” and then go to step③; if choosing 13, press “confirm” and then go to step ②;.② Customized heating curve value input:a.  Press “up” or “down” to set the value of MinOAT;b. Press “confirm” button to set MaxOAT, press “up” or “down” to setthe value of MaxOAT;.c. Press “confirm” to set MinWSP, press “up” or “down” to set thevalue of MinWSP;d. Press “confirm” to set MaxWSP, press “up” or “down” to set thevalue of MaxWSP;e.  Press “confirm” to go to step ③.③ Press the “up” or “down” button to set the heating climate offset from -5~50C, default as 00C; then press “confirm” to go to step p ⑥④ Enter cooling climate settings; press the “up” or “down” button to choose between climate curves 1-3, if choosing 1-2, press “confirm”, then go to step ⑥ ; if choosing 3, press “confirm” to go to step ⑤.⑤ Customized heating curve value input:a.   Press “up” or “down” to set the value of Min OAT;. b.   Press “confirm” to set Max OAT, press “up” or “down” to set the value ofMax OAT;

c.   Press “confirm” to set Min WSP, press “up” or “down” to set the value ofMin WSP;d.   Press “confirm” \to set Max WSP, and press “up” or “down” to set the value ofMax WSP;e.   Press “confirm” to go to step ⑥.⑥ Press the “up” or “down” button to set the heating climate offset from -5~50C, default as 00C; then press “confirm” to confirm and exit or “setting” button to go to the next item.
4Capacity test settingReserved
53-way valve type select0-  Normal open1-  Normal closed
6DI10-  Disable1-  Power limitation (night mode) 2- Load-shed3-  DHW request4-  Anti-legionella request5-  HDW priority
7DI2
8DI3
9DI4
10DO10-  Disable1-  Unit in alarm2-  Unit in standby 3- Unit running4- Unit in cooling 5- Unit in heating 6- Unit in DHW7-  Unit in defrost8-  Unit controlled by Modbus
11DO2
12DO3
13Eco mode cooling setpoint offsetIf air setpoint is chosen, it is air setpoint offset, otherwise, it is water setpoint offset 0~100C, default as 20C
14Away mode cooling setpoint offsetIf air setpoint is chosen, it is air setpoint offset, otherwise, it is water setpoint offset 0~100C,, default as 40C15
15Eco mode heating setpoint offsetIf air setpoint is chosen, it is air setpoint offset, otherwise it is water setpoint offset-20~00C, default as -20C
16Away mode heating setpoint offsetIf air setpoint is chosen, it is air setpoint offset, otherwise, it is water setpoint offset-20~00C, default as -40C
17Eco mode DHWsetpoint offset-10~00C, default as -50C
18Minimum OAT for heating-26~100C, default as -260C
19Booster OAT Threshold-10~00C, default as -50C
20Heat pumpwarmup time0~120min, default 60min
21Booster Deltatemperature1~200C, default 100C
22Second zone setting0 – No bi-zone function1-  Bi-zone function for heating mode only2- Bi zone function for both cooling and heating modes
No.ItemDescription
23Water pump ΔT control settingΔT default as 50C, can be adjusted from 3.50C~80C, with precision 0.50C
24Water pump controltype setting0- ΔT control 1-Force to on 2- Force to off
25Water pump speed settingIf the item 24 (last setting item) is set to 1 – force to on, then you can set this item 25, in this case you can choose the value from 0-99, which means the water pump speed is from 1%-100%0-  1% speed1-  2% speed…99 – 100% speed

NOTE:
DI: Customized input, dry contact;
DO: Customized output, 230V contact;
All the settings will be changed only by resetting and never by repowering.

Parameter and status checking

Parameter and status checking
This wired controller can be used to check the system status and running parameters. Press the “query” button to enter the parameter query interface, and press “confirm” or don’t press any button for more than 10s to exit the parameter query interface.

After going into query interface, press “up” or “down” to check the  parameters or status as given in the table below:

No.DefinitionDescription
1Setting temp.: Ts1Display Ts1 during standby/cool/heat mode
2Setting temp.: Ts2Display Ts2 during DHW mode
3Setting temp.: Ts3Display Ts3 when it chooses the air setpoint control
4Capacity of unitHP*10, example: 10 means that unit is at 1HP capacity
5Target frequency
6Running frequency
7Water flow ratem3/h, feedback from inverter water pump
8Capacity output=1.163* (water flow rate) * [Tw_out – Tw_in] (kW)
9T3 valueODU coil temp.
10T4 valueOAT
11TP valueDischarged temp.
12T7 valueTemp. of refrigerant for PCB cool
13EVX opening degreeActual value
14ODU fan motor speed
15AC current
16AC voltage
17IPM temp. (T9)Compressor module temp.
0: no limitation;
1: T3B temp. limitation (reserved);
2: OAT limitation;
4: Discharged temp. limitation;
18Limitation reason of compressor frequency8: Voltage limitation16: Current limitation
32: IPM temp’ limitation
64: Night mode limitation
128: LWT limitation
If multi limitation occurs, display value=sum of all limitation values
19Limitation reason for compressor frequency0: no limitation;1: Limitation of different values between EWT & LWT
20Tw_in valueEWT
21Tw_out valueLWT of BPHE
22T1 valueLWT of unit (after the EHs inside the unit)
23T6 valueIAT, the sensor built inside the wired controller
24T5 valueDHW value
25Tw-2 valueSecond zone EWT value when this function is set (reserved)
26T1B valueExternal heat source (boiler) LWT value
27Capacity demand
28Inv. Pump speed
29Last alarm
30Penultimate alarm
31Antepenultimate alarm
32Current protectionP0-P3: check the details in the alarm table

33

Detail of P6 alarm in function board

L-: no alarm;L0: IPM or IGBT over current; L1: lack of phaseL2: Compressor losing speed fault; L3: DC voltage is too low to protect L4: Fan motor over current protection L5: Fan motor lack of phase;L6: Fan motor zero speed fault L7: PFC faultL8: DC voltage is too high to protect L9: Compressor zero speed fault LA: PWM synchronization faultLb: MCE faultLc: Compressor over current protection Ld: EEPROM data is wrongLE: Compressor fails to start; LF: fan motor losing speed fault
34SV2 statue of water loopThis is a 2-way valve which is used to cut off the heating terminal waterloop once the unit is running cooling mode (OFF- 0; ON- 1)
35SV3 statue of water loopDHW 3-way valve
36Main water loop EHs statueStandard equipment with one EH; the other two are field supplies(OFF-0; ON-1)
37DHW EHsOFF-0; ON-1
38External heat source statueOFF-0; ON-1
39P_mExternal main water loop pump (OFF-0; ON-1)
40P_pSecond zone water loop pump (OFF-0; ON-1)
41P_oFirst zone water loop pump (OFF-0; ON-1)
42Anti-frozen heater statueOFF-0; ON-1
43Chassis heater statueOFF-0; ON-1
44Crank heater statueOFF-0; ON-1
45SV2 statue of refrigerant systemFCU water loop valve, to cut off water supply to radiator/spaceheater coil in cool mode (OFF-0; ON-1)

Error code

This wired controller also functions as the detector to display the unit alarm as outlined in the following table: Example: E1
Error code

Icons This icon will light up once the alarm sounds.

Alarm codeDescription
E0Water flow switch fault
E1Communication fault between IDU board and ODU board
E2LWT of unit sensor (T1 sensor) fault
E3Gas refrigerant temp sensor (T2 sensor) fault (reserved)
E4Liquid refrigerant temp sensor (T2B sensor) fault (reserved)
E5ODU (module part) alarm
E6DHW sensor (T7 sensor) fault
E7LWT sensor (T_in sensor) fault
E8LWT of BPHE sensor (T_out sensor) fault
E9Communication fault between wired controller and function board
EASecond zone LWT sensor (Tw_2 sensor) fault (Only valid after setting second zone function, reserved)
EbExternal heat source LWT sensor (T1B sensor) fault (Only valid after setting the external heat source – boiler)
EcWater pump fault
EdReserved
EEReserved
EFMode conflict (reserved)
P0EEPROM fault
P1Protection from huge different values between EWT and LWT
P2Protection from lack of water
P3Protection from abnormal different values between EWT and LWT
P6Protection from standard electrical heater overheat

802058000056
CR-SA-XKQENG12-2

Manufacturer: Guangdong Carrier Heating, Ventilation & Air Conditioning Company Limited Address: N0.1, Helangsha, Shengli Village, Lishui Town, Nanhai District, Foshan, Guangdong Province, China Order No: 10192, 12.2019 – Supersedes order No: 10192, 01.2019. Manufacturer reserves the right to change any product specifications without notice

Documents / Resouces

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Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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