Sealey Ppf100s Viking Air Hydraulic Press Instruction Manual

• Familiarize yourself with the applications, limitations, and
  hazards of the press.
• Maintain the press in good condition (use an authorized service
  agent).
• Replace or repair damaged parts. Use recommended parts only.
  Unauthorized parts may be dangerous and will invalidate the
  warranty.
• Keep the press clean for best and safest performance.
• Locate the press in a suitable work area, on a stable, level,
  dry, non-slippery surface capable of sustaining the load.
• Keep the work area clean, tidy, free from unrelated materials,
  and ensure there is adequate lighting.
• Place V block correctly when using the press.
• Avoid applying excessive force. Use the pressure gauge to
  determine the applied load and do not exceed the rated capacity of
  the press.
• Ensure that the workpiece is centrally loaded and correctly
  secured before operating the press. Do not apply off-center
  loads.
• Do not allow the workpiece or the arbor plates to fall from the
  press workbench.
• Do not get the press wet or use it in damp or wet locations or
  areas with condensation.
• Do not adjust or tamper with the safety valve or make any
  modifications to the press.
• Do not use the press for a task it is not designed to
  perform.

100TONNE FLOOR TYPE PREMIER AIR/ HYDRAULIC PRESS MODEL NO: PPF100S
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Refer to instructions

Wear a face Wear protective Wear safety Wear protective

shield

gloves

footwear

clothing

1. SAFETY

Warning crushing of hands

No reaching in

Piston rod should face the
workpiece

9

Familiarise yourself with the applications, limitations and hazards of the press.

9

Maintain the press in good condition (use an authorised service agent).

9

Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be

dangerous and will invalidate the warranty.

9

Keep the press clean for best and safest performance.

9

Locate the press in a suitable work area, on a surface that is stable, level, dry, not slippery,

Place V block correctly

and capable of sustaining the load.

9

Keep area clean and tidy and free from unrelated materials, and ensure there is adequate lighting.

WARNING! Always wear approved eye or face protection when operating the press.

9

Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain long hair.

9

Keep hands and body clear of the work table when operating the press.

9

Maintain correct balance and footing. DO NOT over reach. Ensure the floor is not slippery and wear non-slip shoes.

9

Keep children and unauthorised persons away from the working area.

8

DO NOT use the press for a task it is not designed to perform.

8

DO NOT adjust or tamper with the safety valve, or make any modifications to the press.

8

DO NOT exceed the rated capacity of the press. Avoid applying excessive force, use the pressure gauge to determine the applied load.

8

DO NOT apply off-centre loads. Ensure that workpiece is centrally loaded and correctly secured before operating the press.

8

DO NOT allow the workpiece or the arbor plates to fall from the press work bench.

8

DO NOT get the press wet or use in damp or wet locations or areas where there is condensation.

8

DO NOT operate the press when you are tired or under the influence of alcohol, drugs or intoxicating medication.

8

DO NOT climb upon the press.

8

DO NOT use if bent, broken, cracked, leaking or otherwise damaged, or if press has been subjected to a shock load.

8

DO NOT operate the press if any parts are missing as this may cause failure and/or possible personal injury.

8

DO NOT use the press to compress a spring or any other item that could disengage and cause a potential hazard.

8

DO NOT stand directly in front of loaded press and never leave loaded press unattended.

8

DO NOT allow untrained persons to operate the press.

DANGER! This model is purpose designed to withstand greater loads than the hydraulic unit can develop. For safety reasons, always

ensure the workpiece and press tools are secured on the table and will not flex or suddenly give way, causing danger to operator or

the workpiece.

WARNING! DO NOT use brake fluid, or any fluid other than a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL, as

this may cause serious damage to the press and will invalidate the warranty.

9

When not in use, release pressure from the pump and clean the press. Stand or store the arbors in a safe, childproof location.

2. INTRODUCTION

Heavy-duty steel frame construction with integral air motor powering hydraulic pump unit. Adjustable work area with removable tray. Sliding
hydraulic ram assembly giving 360mm of lateral travel for off-centre pressing applications. Frame head fitted with ram pressure gauge. Winch assisted press table adjustment. Storage for press pins included in frame (pins not included). Supplied with flat pressing plate/V-blocks. This item is heavy. Extra assistance must be provided at the delivery point to help its safe delivery.

3. SPECIFICATION

Model No:………………………………………………………PPF100S Capacity: ……………………………………………………….. 100tonne Lateral Ram Travel:……………………………………………. 360mm Maximum Height – Ram to Table: …………………………. 885mm Minimum Height – Ram to Table: ………………………….. 185mm Overall Height: ………………………………………………… 1938mm Ram Diameter: ……………………………………………….. Ø179mm Ram Stroke: ……………………………………………………… 300mm Screw Extension: …………………………………………………….. n/a Table Aperture:………………………………………………….. 324mm

Overall Width: …………………………………………………. 1255mm Working Table Width: …………………………………………. 850mm Working Table Depth: …………………………………………. 364mm Total Ram Travel: ………………………………………………. 300mm Type: …………………………………………………………………… Floor Air Consumption:………………………………………………… 6.5cfm Min./Max. Air Supply Pressure: …………………….130.5/174 psi

© Jack Sealey Limited

Original Language Version

PPF100S Issue 5 (3) 16/03/23

4. CONTENTS
1 Oil pump 1pc 2 Oil cylinder assy. 1pc 3 Frame assy. 1pc 4 Foot base assy. 2pc 5 Bed pin 2pc 6 Work bench assy. 1pc 7 V block 2pc 8 Handle assy.1 1pc 9 Oil pipe 1pc 10 Winch handle 1pc 11 Winch handle holder 1pc 12 Foot pedal valve 1pc 13 Circlip 4pc 14 Parts tray 1pc 15 Handle holder 15 16 Handle assy.2 1pc 17 Pump connecting rod 1pc 18 Hex screw M10 4pc 19 Hex screw M8 4pc 20 Shoulder screw M6x30 2pc 21 Shoulder screw M6x25 1pc 22 Nut M10 4pc 23 Bolt M8 4pc 24 Nut M6 3pc 25 Spring washer Ø10 4pc 26 Spring washer Ø8 4pc 27 Spring washer Ø6 3pc

5. ASSEMBLY

5.1. 5.1.1. 5.1.2. 5.2. 5.2.1. 5.2.2. 5.2.3.

WARNING! these presses are heavy, the use of a lifting appliance is recommended.
FIT FEET fig.1 Use parts 18, 22, 25 to fit It is recommended that, for safest operation, the press is secured to the floor using the fixing holes in the feet. FIT PUMP HANDLE fig.2 Fit 16 & 17 onto part 1.
NOTE: pull out transit pin a.
Press button on handle part 8 and part 16. After inserting make sure button pops up.

fig.2

fig.1

© Jack Sealey Limited

Original Language Version

PPF100S Issue 5 (3) 16/03/23

5.3. 5.3.1.

FIT WINCH HANDLE AND HANDLE HOLDER fig.3 Fit parts 11 & 15 as shown.

5.4.

PIN SET SHELF ASSEMBLY fig.4

fig.3

fig.4

fig.4A

6. OPERATION

6.1. 6.1.1.
6.1.2. 6.1.3. 6.1.4. 6.1.5. 6.1.6. 6.1.7. 6.2. 6.2.1. 6.2.2. 6.2.3.

PREPARATION Any person using, installing, repairing, maintaining, changing accessories on or working near this tool must read and understand these instructions. Retain for future consultation. Connect air supply. Use clean, dry lubricated air supply. Pump working pressure is 0.9 – 1.2MPa. See fig.4A. Ensure every part of the press is fixed and tightened correctly. Press should be placed on a firm, regular and horizontal surface. Ensure work bench is at correct position and is locked by the pins and circlips. Leave enough space around the press while it is being used so that it is always easily accessible. V blocks must be used in pairs not singly. Only one properly trained person is allowed to operate the press. OPERATION Close pressure relief valve. Pump the handle or use foot valve until saddle is close to the workpiece. Align the workpiece and saddle so that the workpiece is properly centred. Activate the pump fig.5 to apply pressure to the workpiece. When the work is finished, stop the pump and open the pressure relief valve to remove the workpiece.

fig.5

fig.6

6.3. 6.3.1. 6.4. 6.4.1.

FIT PIN SETS fig.6 Loosen grub screw to release saddle and fit press pin, tighten grub screw. V BLOCKS fig.7 Always use V blocks in pairs with pins protruding downwards, part 7.1.

© Jack Sealey Limited

fig.7
Original Language Version

PPF100S Issue 5 (3) 16/03/23

6.5. WORKING BENCH fig.8

7. MAINTENANCE

7.1.
7.2. 7.3. 7.4. 7.4.1. 7.4.2.

WARNING! DO NOT use if damaged or deformed. If abnormal noise or vibration occurs stop using immediately inspect and refer to supplier for assistance. It is recommended that inspection is performed by supplier’s authorised repairer. Keep press clean and well lubricated to prevent foreign matter from entering the system. If the press has been exposed rain, snow, sand or grit it must be cleaned before use. Store press with piston retracted in a well protected area where it will not be exposed to corrosive vapours, abrasive dust or any other harmful elements. Use only genuine spare parts and or adaptors. HYDRAULIC OIL Press has been filled with enough hydraulic oil before leaving the factory. Hydraulic oil volume is 5.5L. Refer to fig.9 for oil filling port.

fig.8

fig.9
IMPORTANT! Owing to their size and weight, hydraulic products should ideally be repaired by local service agents. We have service /repair agents in most parts of the UK. Before returning your product please call our technical helpline on 01284 757505 for advice and trouble shooting guidance. If the product is under guarantee please contact your Sealey stockist.

ENVIRONMENT PROTECTION Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

REGISTER YOUR PURCHASE HERE

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 24 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500

[email protected]

www.sealey.co.uk

© Jack Sealey Limited

Original Language Version

PPF100S Issue 5 (3) 16/03/23

References

• Sealey - Leading Professional Tool & Workshop Equipment Supplier