PKFLASK Mini Flask Keychain Kit
Product Information
Product Name: Mini Flask Keychain Kit
Brand: PSI Woodworking Products
Model Number: PKFLASK
Product Usage Instructions
- Preparing the Blank:
- Mount the blank on a headstock using a drill chuck.
- Tighten the jam chuck in the hole by turning the nut.
- Drill a 32mm hole that is 1-3/4 inches deep.
- Turn the blank to the desired profile.
- Round the edge near the opening of the flask to help it blend
into the top. - It is recommended to use tailstock support during turning.
- Part off the blank when finished.
- Attach the flask cap to the flask.
- Attach the clip to the flask cap.
- Attach the key ring to the clip.
#PKFLASK
PSI Woodworking Products
Mini Flask Keychain Kit
Kit Features · Easy to Turn · Stainless Steel Construction · Watertight · Minimal Parts–easy to assemble
Preparing the Blank:
Required Accessories · Headstock Mounted Drill Chuck #TM42 or MT2 Drill Chuck #TM32 · Drill Bit: #FB32M · 32mm Jam Chuck #CJAM32 · 2 part Epoxy · Blank Minimum Size: 1-1/2″ x 1-1/2″ x 2-1/4″”L
· Cut blank to 2″ + 1/4″ minimum for tailstock support piece · Drill hole into center of either end of the blank to a depth of 1-3/4″.
DIAGRAM B / TURNING THE BLANK
Headstock Mounted Drill Chuck
Turn nut to tighten Jam Chuck in hole
32mm hole drilled 1-3/4″ deep
Turn Blank to a profile of your choice.
2″
Turning the Blank:
Round the edge near the opening to help it blend into the top of the Flask.
· Mount the blank according to Diagram B.
· Turn Nut on Jam Chuck to tighten in hole. Tighten enough to stop blank from slipping.
· Brind up and lock tailstock once Jam Chuck is tightened.
Tailstock support recommended. Part off when finished.
· Using sharp tools, turn the blank to a profile of your choice; reduce the bottom 1/4″ as small as possible. This piece is just to allow tailstock support, it will be parted off so the bottom is smooth on the final piece.
· Round the edge near the opening which will help the transition to the top of the flask. · When ready to sand, part off the support piece using a sharp tool such as a skew. · Sand the blank, gradually increasing sandpaper grits.
· Finish the barrel using your choice of polish. Allow sufficient time for the polish to cure–refer to polish manufacturer’s instructions.
Diagram D / Parts Layout
Flask Cap
Clip
Key Ring
Assembly:
· Mix a small amount of 2 part epoxy and spread inside the hole along with a thin amount on the outside of the flask. · Slide the Flask into the hole and allow Epoxy to Cure. · Attach Key Ring and Clip to the Cap.
© 2022 PSI Woodworking Philadelphia PA 19115 – v11/22
