Psi Woodworking Products Bsxx Bottle Stopper Kits User Manual (+ PDF)

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BSXX Bottle Stopper Kits

Product Information:

The #BSXX Bottle Stopper Kits are woodworking products designed
for creating custom bottle stoppers. The kits include all the
necessary accessories for turning and assembling the bottle
stoppers.

Kit Features:
- – Set of 4 bottle stopper kits
- – Required accessories included
- – Alternative thread insert
Required Accessories:
- – Drill
- – Tap
- – Lathe
- – Bottle Stopper Chuck
- – Live Center
- – .8 Bushing

Product Usage Instructions:

Preparing the Blank:
– Drill a hole in the blank using the included drill.
– Tap the hole in the blank using the included tap.
Turning the Blank:
– Mount the blank on a lathe using the Bottle Stopper Chuck and
Live Center.
– Turn the blank using appropriate lathe tools to shape it
according to your preference.
Assembly:
– Insert the alternative thread insert into the drilled and
tapped hole in the blank.
– Follow the assembly instructions provided with the kit to
complete the bottle stopper assembly.

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#BSXX

PSI Woodworking Products

Bottle Stopper Kits
Kit Features:
· Durable plating or stainless steel made. · Top can be made of wood, plastic, or poly clay.
· Silicon rings to seal any standard bottle size.

Required Accessories:
· Bottle stopper chuck system #PKBSYST(1″ x 8tpi Mounting thread) · Spindle adapter #LA3418X for 3/4″ x 16tpi spindle lathes · Alternative to tapping – use threaded insert item #BSERT. Requires a 1/2″ hole

Preparing the Blank:
· Mark the center of the surface on both ends of the blank. · Drill a 5/16″ hole, 1″ deep in one end of the blank (Fig A). · Use the provided tap to create a thread in the above hole (Fig B). · If using alternative thread insert (Fig C), drill a 1/2″ hole 1″ deep. Spread glue inside the hole. Push in insert.

Turning the Blank:
· Mount the chuck over the headstock spindle. NOTE: For stoppers with .8″ diameter tops – slide .8″ bushing #PKBSBU over the threads. (Fig E) · Thread on the blank over the chuck or Bushing (Fig D or E). · With the blank threaded on, bring the tailstock live center into the blank for a firm support for turning (D1). · Turn the blank to the chosen profile. Use the rim of the chuck or bushing as a guide to match the top to the bottom of the stopper (D2). · Sand, polish and finish the top.

Fig A

#BSERT (Set of 4)

Drill your blank

Fi1g-9B 10-49 50+
$7.95 $7.45 $6.95
Tap your blank

Figure D

Wood Removed

Standard 1″ Top

Figure E – For .8″ Stoppers

(E1).8″ Bushing

.8″ Top Wood Removed

Lathe Lathe

(D2)Bottle Stopper O.D. (D1)Live Center Bottle Stopper Chuck