Ujk 502701 Router Elevator Instruction Manual

Ujk 502701 Router Elevator Instruction Manual

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ujk 502701 Router Elevator

ujk-502701-Router-Elevator-PRODUCT-IMAGE

This product has been wholly designed by AxminsterTool Centre Limited who have exclusive use of the design. As such it should not be copied or reproduced.

Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local recycling centre and place into the appropriate recycling bin.

The symbols below advise the correct safety procedures when using this machine.ujk-502701-Router-Elevator-12

QuantityItemModel Number
1 No.Router Elevator with Measurement Dial (router mounting plate and table Insert fitted)A502701
1 No.Winding HandleB
1 No.Packet containing:-
6 No.M6 Grub ScrewsC
2 No.M6 Countersunk BoltsD
1 No.Nippled ‘Y’ wrench (for Table Insert)E
4 No.Hex Keys 6mm/4mm/3mm/2.5mmF

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WHAT’S INCLUDED

Having unpacked your machine and its accessories, please check the contents against the equipment list
”What’s in the box”, if there are any discrepancies, please contact Axminster Tool Centre using the procedures laid down in the catalogue. Please dispose of the packaging responsibly; much of the material is bio-degradable.
Please read the Instruction Manual prior to using your new tool; there are daily and periodic maintenance recommendations to help you keep your machine on top line and prolong its life. Keep this Instruction Manual readily accessible for any others who may also be required to use the machine.
Please read through the section entitled Identification and Description of Parts, so that you will be familiar with the terminology we will use in the manual, and so that you can identify the parts quickly and easily.

SPECIFICATIONS

  • Code 502701
  • Machine Table Size  306mm x 229mm x 6mm
  • Rise and Fall Platform Size:  275mm x 200mm
  • Router Mounting Plate Circular Universal Type
  • Maximum Rise and Fall 100mm
  • Rise and Fall Linear Movement per turn 2mm
  • Floating Measurement Dial Graduation  0.125mm
  • Centre Hole Diameter (Without insert ring)  92mm
  • Centre Hole Diameter in Insert Ring  38mm
  • Centre Hole in Rise and Fall Platform 75mm
  • ‘Lost’ Cutter Length (from router mounting plate to machine table) 14.5mm
  • Overall Size L x W x H  L 306mm x W 229mm x H 165mm
  • Weight 6 kg

ACCESSORIES

ujk-502701-Router-Elevator-02Axcaliber Router Collet Extension (1/2” Shank) (Code: 211367)

Note: The Assembly requires a through table void of 280mm x 205mm. The recess for the Machine Table is 306mm + 229mm + 6mm + deep. The dimensions and the position are shown on the next page (See Fig A)

DIMENSIONS POSITION DIAGRAM

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ILLUSTRATION & DESCRIPTION OF THE ROUTER ELEVATOR

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FITTING THE ROUTER AND THE CUTTERS

INTRODUCTION
The information below is reproduced from the Axminister universal base plate fitting instructions and the hole layout on the router elevator base plate is identical. Hole numbers, screw types and how many required are given for mounting different router models to the router elevator base plate. For advice on models suitable for fitting to the router elevator please contact our experts on 03332 406 406

Please note: Some of the router’s listed in this chart may not be suitable for use with the router elevator.

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BOSCH1700ACE POF52,1Fx2
400,500A,600ACE3Fx2
POF800ACE.GOF900A

<2003

4Gx3
GOF1300ACE,900A>20035Gx3
GMF14000Ix4
CMTCMT1E,CMT2E1Fx2
DEWALTDW613,614,615,620,621, DW625EK.6291Fx2
DRAPERR1900V2Fx3
PT1200V1Fx3
ELUOF97(E),MOF177(E), 131,98, MOF77,96(E) MK2,69’1Fx2
FELISATTIR346EC1Ex2
FESTOOLOF2000(E)7Ex3
OF1E,900(E),1000(E), OF10108Bx4 & Ax3
OF1400 EBQ-Plus23H2
FREUDFT1000(E),2000E2Fx3
HITACHIM8(V)10Dx4
M12V,M12SA11Dx4
TR1211-12Dx4

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HIKOKIM12VE11Dx4
MAFELLL050E8Bx4
MAKITA3620,3612BR,3600B13Dx2
3612(C)14Ex2
RP0910,1110C1Fx2
RP2301FCX22Bx4
PROCLM1250R

>11/03,CLM2050R

1Fx2
PERLESOF808(E)>1999’,2-808(E), OF9(E)1Hx2
PEUGEOTDEF570E.DF55E15Ex2
RYOBIRE600N,R600N,RE601, ERT1500V13Dx2
R500,50216Ax4
R150,151,RE120,155K15Ex2
SKIL1835U.1875U117Cx3
TRENDT3,T4,T5,T5MK2’

,T9,T10,T11,

(Not suitable for the T7EK)

1Hx2
TRITONMOF001 TRA00121

2

5

1/4″ UNC

6.35mm

WADKINR50016Ax4

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FITTING THE ROUTER AND THE CUTTERS

UNIVERSAL BASE PLATE

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IN ORDER TO FIT SOME OF THE ROUTERS TO THE ELEVATOR AND ACHIEVE UNRESTRICTED MOVEMENT, IT MAY BE NECESSARY TO REMOVE THE HANDLES; PLUNGE THE ROUTER BODY TO DEPTH, ETC., ETC.

Lower the table to almost its fullest extent. Using the Allen key provided loosen the bolts and therefore the lugs holding the universal mounting plate (UMP) in position and remove. (See Figs 1 and 2). Remove the sole plate from your router, see illustrations 1 to 2 and secure your router to the UMP via the appropriate holes, see pages 8-9. Insert the requisite tool into the router and tighten securely.

Adjust the ‘depth’ of the router to give the slightly more than the required exposure of the tool (to allow for adjustment) and lock the body. Remember that you will loose 14.5mm of the set ‘height’ of the cutter between the lower face of the universal mounting plate and the upper surface of the machine table. Alternatively, current practise would indicate that the router is plunged to maximum depth and all height adjustment is done using the elevator. Refit the mounting plate to the rise and fall platform. (See Fig 3)

ujk-502701-Router-Elevator-08ujk-502701-Router-Elevator-09Router/mounting plate mounted in the router elevator

Please note: Removing the router handles will prevent them from interfering with the chain.
Re-fasten the holding lugs. If the router tool diameter is greater than 75mm, the router/mounting plate combina-tion must be refitted to the rise and fall platform first, and then the tooling mounted into the router. (Hint. You will find this easier with the rise and fall platform at its highest position and the table insert removed).

NOTE. If you find that some of your cutters are ‘borderline’ for ‘reach’ or the length of shank remaining in the collet is approaching the minimum limit, may we suggest the purchase of the short collet extension Axminster No. 211367. (See Page 4)

NOTE. If you are not using a professional router table with a remote On/Off switching facility, or a Power Tool NVR Switch, remember to orientate the router so that the power switch is easily accessible when the router elevator is fitted to the work platform.
When everything is assembled to your satisfaction. Check the speed setting of the router is correct for the cutter diameter. Give the router a ‘quick burst’ to check that everything is secure. If the ‘quick burst’ check is O.K. Proceed to fit your fencing, dust extraction etc

SETUP/OPERATING INSTRUCTIONS

Ensure you have identified all the parts of your Router Elevator.
Place the Router Elevator into the prepared recess. (See Fig A on page 05). Check that it is flush with the work platform surface. If this is not the case insert the supplied grub screws in the threaded corner holes and level the machine table. (See Fig 4) If, for some reason, it is impossible to level the table absolutely flush with the work platform, ensure that the ‘front’ of the table is low in the recess, and the ‘rear’ of the table is high to the work surface. (Low and High in this instance refer to the minimal measurements required to ensure that there is no ‘edge’ for the work piece to ‘snag’ on). When you are satisfied with the levelling process you can, if required, fasten the elevator in position with the two M6 bolts supplied or even two Wood Screws. (perhaps an MDF working platform/table?). ujk-502701-Router-Elevator-10

MAINTENANCE

The router elevator requires minimum maintenance, but you are advised to observe the following points:-

  1. Keep the elevator clean. Ensure that dust/chips etc., are cleaned away at the end of a work session.
  2. Do not allow a build up of dust/chips etc., between the machine table and the rise and fall platform, or under the machine, where it may foul the chain drive.
  3. If the winding action becomes ‘lumpy’ check that there is no debris caught in the chain, or compressed onto a sprocket.
  4. Check the chain tension. If the chain has become ‘slack’ or loosened, re-tension by adjusting the idler sprocket. Do not over tension, the chain needs to be firm, with a small side to side movement (best checked on a ‘long’ side) it does not need to be rigid. (See Figs 5 and 6)
  5. Remember! A chain is a machine as well, give it a light lube.

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EXPLODED DIAGRAMS/LISTS

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EXPLODED DIAGRAMS/LISTS
IndexPart NoDescriptionSizeQty
160700001Aluminum Carriage Bracket1
260500002Main Gear Shaft1
360500003Lead Screw4
460100017Insert Ring1
560500005Gear Shaft4
660500006Upper Guide Nut1
760700008Upper Guide Nut Base1
860700007Top Table1
8A60700031Starter Pin1
8B906M06025Round Head ScrewM6 x 251
960500009Cam Gear1
1060700010Wheel Elliptic1
11912M14000Nylon NutM141
1260500012Chain Gear4
1360700017Base1
1460700001Upper Guide Nut1
1560500015Master Ring1
1660500016Master Ring Clamp4
1760700009Lift Handle1
1860700003Spring1
1960700018Scale Plate1
20908M06006Set ScrewM6 x 69
21923688ZZBall Bearing688ZZ1
229236805Z0Ball Bearing6805ZZ5
23901M08020Hex Socket Cap ScrewM8 x 201
24903M06018Flat Head Cap ScrewM6 x1812
25903M04012Flat Head Cap ScrewM4 x124
269180404018AKeyM4 x 4 x 125
279236804Z0Ball Bearing6804ZZ5
2860700009BCrank Handle Sleeve1
299236900Z0Ball Bearing6900ZZ6
30903M06030Flat Head Cap ScrewM6x302
3160700020Chain1
32919S01000C-RingS104
33917M03018Lock PinM3 x 183
3460100018Insert Wrench1
35910M06000Hex Nut1/4”4
3760700005Eccentric Rod1
3860700012Brake Gear1
3960700006Lock Arm Spacer1
4060700013Lock Arm1
41914M061301Flat WasherM61
42901M06030Hex Socket Cap ScrewM6 x 301
4394300002O-Ring1242 x 1781

The UJK technology brand was launched by Axminster in 2012 with the intention of encompassing a range of carefully selected products that Axminster held in particular high esteem. Many of these products are designed by and manufactured by Axminster. The range includes routing, measuring and wood jointing products and has proven to be extremely popular. Axminster continually strive to develop and increase the range of quality, innovative products.ujk-502701-Router-Elevator-13

Axminster Tools, Axminster, Devon, EX13 5PH
axminstertools.com/ujk

Documents / Resouces

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