Blue Jay Cbm3000 Circuit Breaker Manager User Manual

Blue Jay Cbm3000 Circuit Breaker Manager User Manual

BLUE-JAY-logo

BLUE JAY CBM3000 Circuit Breaker Manager

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-product-image

CBM3000 Circuit Breaker Manager

The CBM3000 Circuit Breaker Manager is a new generation product designed for 3~35KV indoor switchgear. It is suitable for switchgear cabinet, handcart cabinet, fixed cabinet, RMU, and other types of switchgears. The product provides real-time display for  temperature and humidity, automatic heating dehumidification control, circuit breaker status indication, spring storage and grounding switch indicator, and also shows the circuit diagram and the simulation sub-switch LED to indicate. All products use industrial-grade electronic components with rigorous design and manufacturing processes to ensure high reliability, long life, and strong anti-interference capability. The product meets standards DL/T538-2006 [High voltage live display device technical conditions].

Technical Parameters

  • Voltage level: 3~35KV
  • Temperature range: -40°C~+85°C
  • Humidity range: 0%~100%RH
  • Power supply: AC220V±10% 50Hz
  • Power Consumption: ≤10W
  • Communication interface: RS485 or Ethernet
  • Storage capacity: 2GB SD card

Installation and Start-Up

  1. Connect the power supply in strict accordance with the marked voltage level, and the wiring must be strictly in accordance with the markings on the terminals on the back.
  2. During installation, tighten the terminals and fix the equipment in a place that is strong, fire-resistant, and not easy to vibrate. Install the equipment vertically, with a height of 1.8m.
  3. During the withstand voltage test, disconnect the high voltage live display sensor plug, disconnect the temperature and humidity sensor plug, and the wireless receiving head.
  4. All digital contacts must be passive access.
  5. Wiring according to the actual wiring mark, subject to change without prior notice.
  6. The company is not responsible for improper use or malfunctions not caused by this product.

Note: Please read this user manual carefully and save it for future reference.

Read me
When you use CBM3000, be sure to carefully read this user manual, and be able to fully understand the implications, the correct guidance of operations in accordance with user manual, which will help you make better use CBM3000, and help to solve the various problems at the scene.

  1. The power supply must be connected in strict accordance with the marked voltage level, and the wiring must be strictly in accordance with the markings on the terminals on the back.
  2. During installation, the terminals should be tightened, and the equipment should be fixed in a place that is strong, fire-resistant, and not easy to vibrate. The effect is best when the equipment is looking up, so it should be installed vertically, and the height should be 1.8M.
  3. During the withstand voltage test, it is necessary to disconnect the high voltage live display sensor plug, disconnect the temperature and humidity sensor plug and the wireless receiving head.
  4. All digital contacts must be passive access.
  5. Wiring according to the actual wiring mark, subject to change without prior notice.
  6. The company is not responsible for improper use or malfunctions not caused by this product.
  • Please read this user manual carefully
  • Please save this document

SUMMARIZE

CBM3000 Circuit Breaker Manager is a new generation product mainly design and development for 3 ~ 35KV indoor switchgear, it is suitable for switchgear cabinet, handcart cabinet, fixed cabinet, RMU and other types switchgears. The product provides real-time display for temperature and humidity; automatic heating dehumidification control; circuit breaker status indication; spring storage and grounding switch indicator; also show the circuit diagram and the simulation sub-switch LED to indicate.
Products all use industrial-grade electronic components, Rigorous design and manufacturing process make high reliability, long life, and strong anti-interference capability. Meet standards DL/T538-2006 [High voltage live display device technical conditions].

APPLICATIONS

  • Automatically cut off the power
  • Monitor the operating status of electrical equipment
  • Monitor electrical energy consumption in power systems
  • Power equipment in substations and power plants
  • Ensuring the Safety and Reliability of Power Systems
  • Reduce energy consumption and enhance equipment safety
  • Automated remote control and monitoring

FEATURES 

  • Automatically cut off the power
  • With door lock indicator (NC/NO)
  • Optional high voltage indicator
  • Optional RS485 communication
  • Switchgear inside temperature & humidity display (LED or LCD)
  • With electronic thermostat can automatic control fan /heater
  • With primary side analog diagram to show switchgear inner wiring
  • Integrated led indicator to show switch position, breaker position, earth switch position, VCB spring energy state

TECHNICAL PARAMETERS

Basic parameters
Auxiliary Power85~265Vac/dc
Power consumption15VA
Display screenLCD with 4 button operation key
CommunicationRS-485, MODBUS-RTU
Environment temperature-10 ~ +60°C
Environment humidityRH 20% ~ 95% (No condensation)
Altitude<3000m
Withstand voltageAC2000V/1min
Dielectric strength100Mohm
Electromagnetic compatibilityComply with IEC255-22
Dimensions250x190x68mm (WxHxD)
Install hole open226x165mm
Temperature protection relay
Temperature set range-20C ~80C
Resolution0.1C
Humidity set range0% ~ 100%
Resolution0.1%RH
Integrate power metering
Network1P2W, 3P3W, 3P4W
Rated voltageAC100V, 220V, 380V depends on VT
Burden<0.1VA (Per phase)
Rated currentAC1A, 5A depends on CT
Burden<0.4VA (Per phase)
Accuracy levelfull scale 0.5%, RMS
Frequency range40~65Hz, accuracy: ±0.02Hz
PowerKW and Kvar, accuracy: 0.5%
EnergyKwh 0.5S class, Kvarh 2.0 class
Other protection functions
High voltage indicator sensitive[Rated voltage] x 0.15~0.65
Door lock relay act voltage>[Rated voltage] x 0.65

INSTALLATION AND START-UP

The manual you hold in your hands contains information and warnings that the user should respect in order to guarantee a proper operation of all the instrument functions and keep its safety conditions. The instrument must not be powered and used until its definitive assembly on the cabinet’s door.
Whether the instrument is not used as manufacturer’s specifications, the protection of the instrument can be damaged.
When any protection failure is suspected to exist (for example, it presents external visible damages), the instrument must be immediately powered off. In this case contact a qualified service representative.

Dimension:
Installation hole: unit mm

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-1

Physical Dimensions: unit mm

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-12

Sensor mounting 

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-3

  • Using 35mm rail mounting or screw.
  • Fixed installation (pitch 37mm diameter 4mm).
  • Using the interface plug-ins to connect temperature and humidity sensors and instruments

Heater size 

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-4

Basic functions introduction
Front panel introduction

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-4

No.Description
1A,4Aworking position indication
1B,4Btest position indication
2ACircuit breaker (VCB) closed indication
2BCircuit breaker (VCB) opened indication
3AGrounding switch closed indication
3BGrounding switch opened indication
5Voice alarm speaker
6Spring storage indicator
7High voltage indicator
9Door locked indicator
10Door unlocked indicator
12Heater_1 working condition indicator
13Heater_2 working condition indicator
14Fan_1 working condition indicator
15Fan_2 working condition indicator
16Cabinet lighting ON indicator
17Forced Heating
18Forced cooling
19Button “open cabinet lighting/ Move the cursor right”
20LCD screen area
21Operation button
26Switch for spring storage Off/On
27Switch for Remote/local selection
28Switch for Closing/opening

Rear panel introduction 

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-5

No.DescriptionNo.Description
21VCB working 

 

 

DI terminal from VCB

33Switchgear safety locker 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Passive NO node

22VCB test34
23VCB opened44 

Phase lose

24VCB closed45
25Spring storage51 

Fan 1 controlled by Probe 1

26Ground switch

Opened/Closed

52
27COM port for VCB53Fan 2 controlled by Probe 2
56Sensor, disconnect detect loopPassive DO54
5735Heater 1 controlled by Probe 1
15Light loopPassive DO36
1637Heater 2 controlled by Probe 2
58RS485 port A 

 

COMM

38
59RS485 port B61A 

 

Wireless probe terminal

60RS485 GND62B
81Temperature Humidity Probe 1 

 

Input

63GND
82Temperature Humidity Probe 264+
29Phase A high voltage sensorInput1Power supply
30Phase B high voltage sensor2AC/DC110~220V
31Phase C high voltage sensorGND
32Ground for high voltage sensor40~43 Spring storage/released

OPERATION MODE

Button description 

  • BLUE-JAY-CBM3000-Circuit-Breaker-Manager-6On and off function of the heating output relay.
  • BLUE-JAY-CBM3000-Circuit-Breaker-Manager-7On and off function of the exhaust output relay.
  • BLUE-JAY-CBM3000-Circuit-Breaker-Manager-8Control the lighting function on or off.
  • BLUE-JAY-CBM3000-Circuit-Breaker-Manager-9Set the menu to scroll upwards during programming or switch forward; Long press is the self-check function
  • BLUE-JAY-CBM3000-Circuit-Breaker-Manager-10Set the menu to scroll upwards during programming or switch next;
  • BLUE-JAY-CBM3000-Circuit-Breaker-Manager-11Enter the programming menu, exit the menu level by level.
  • BLUE-JAY-CBM3000-Circuit-Breaker-Manager-12Confirm and save the entered information or displayed settings.

4.2.-Parameter setting 

In the measurement state, press the ” BLUE-JAY-CBM3000-Circuit-Breaker-Manager-9BLUE-JAY-CBM3000-Circuit-Breaker-Manager-10 ” keys, the screen will display the following data in sequence:

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-13

Screen No.Definition
Screen-1Temperature and humidity values and exhaust air heating control status
Screen-2The working status of the relay
Screen-3The effective value of three-phase voltage and current
Screen-4Active power, reactive power and apparent power
Screen-5Power factor and frequency
Screen-6Active energy consumed and generated
Screen-7Reactive energy consumed and generated
Screen-8RTC
Screen-9Event logging
Screen-10Multi-channel wireless temperature measurement value

Press ” BLUE-JAY-CBM3000-Circuit-Breaker-Manager-11 ” key to enter the menu programming state, enter the correct password (factory password is 0001,) to confirm the specific parameter settings. It needs to be saved after setting up and exit. The programming menu structure and description are shown in the following table:

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-14

Menu layer 

Level-1Level-2Level-3Description
Temperature and humidity 1 and 2StatusON” ON ” and ” OFF ” are optional
DehumidifyingStart>XX%;
Stop< XX%
Start 5%RH~99%RH
Stop 0%RH~94%RH
HeatingStart<XXXX°C; Stop >XXXX°CStart -40°C ~+35°C
Stop -35°C ~+40°C
CoolingStart >XXXX°C; Stop <XXXX°CStart -35°C ~+125°C
Stop -40°C ~+120°C
HysteresisXXleft and right arrows to select, and Enter key to confirm.
DelayXX sec
Load disconnectionON“ON” and “OFF” are optional
Electrical test settingsVoltage range100V100V or 380V, Default 100V
Current range5A5A or 1A, Default 1A
Voltage ratioXXXXVoltage magnification ratio
CT ratioXXXXCurrent magnification ratio
Wiring mode4P3L3P4L\3P3L3CT\3P3L2CT
CommDevice addressXXX;001~255
Baud rateXXXX2400,4800,9600,19200
Data Formatn.8.1n.8.1 \0.8.1\e.8.1\ n.8.2
SYSBacklight controlXXXX Minleft and right arrows to select, and Enter key to confirm.
Reset counterON” ON ” for reset to zero
VoiceON” ON ” and ” OFF ” are optional
Reset passwordXXXXEnter the 4-digit new password

Notes: Part of the content is modifiable or optional.

FUNCTIONS INTRODUCTION

Status indication function 

FunctionsDefinition
VCB indicateWhen the handcart is in the working position (working position contact is closed), the handcart indicator red (1A, 4A) light is on;
When the handcart is in the test position (the contact in the test position is closed), the green (1B, 4B) lights of the driving indicator are on;
When the handcart is in the working position or between the test position and the working position, close the grounding knife forcibly, and the indicator lights (1A, 1B, 4A, 4B) of the handcart will continue to flash;
When the handcart is not in the cabinet (the contacts in the working and test positions are not closed and the contacts of the circuit breaker are disconnected), the red and green (1A, 4A, 1B, 4B) lights of the handcart indicator are not on;
Circuit     breaker status indicateWhen the circuit breaker is closed (the contact of the circuit breaker is closed), the indicator light (2A) of the circuit breaker is on;
When the circuit breaker is open (circuit breaker sub-contact is closed), the circuit breaker indicator green (2B) light is on;
When the circuit breaker is not in the cabinet (both closed and open contacts of the circuit breaker are not closed), the red and green (2A, 2B) indicators of the circuit breaker are off;
Ground     switch indicateWhen the grounding switch is closed (the opening/closing contact of the grounding switch is closed), the grounding switch indicator red (3A) light is on;
When the grounding switch is not closed (the opening/closing contact of the grounding switch is not closed), the green (3B) light of the grounding switch is on
Spring       status indicateWhen the contact is closed, the energy storage indicator red light (6) is on;

Intelligent voice warning function 

Warning 1:
When the circuit breaker is closed and the handcart is between the test position and the working position (the contacts of the test position and the working position are both disconnected), the 1A, 4A, 1B, 4B, 2B indicator lights flash, and the 2A indicator light is always on. Lights up and there is a voice prompt “Please turn off the circuit breaker”

Warning 2:
When the handcart is in the working position or between the test position and the working position, close the grounding knife forcibly, the 1A, 4A, 1B, 4B, 3B indicator lights will flash, the 3A indicator light will always be on and there will be a voice prompt “Please open the grounding switch ”

Warning 3:
When both the grounding knife and the circuit breaker are closed, when the trolley is accidentally pushed to switch from the test position to the working position, the 2B and 3B indicator lights will flash at the same time, accompanied by language prompts “Please switch off the circuit breaker” and “Please switch off the grounding switch”

Warning 4:
When the circuit is electrified and the human body senses a signal, there will be a voice prompt of “This circuit is electrified”

High voltage indicate and lock function 

FunctionsDefinition
High voltage live displayWhen the three phases A, B, and C are charged (voltage ≥ 15% of the rated voltage), the corresponding three- phase indicators (7) of A, B, and C will start to glow;
High voltage live lockWhen any one of the three phases A, B, and C is electrified (voltage ≥ 65% of the rated voltage), the high- voltage lock indicator red light (9) is on, the high-voltage unlock indicator green light (10) is off, and the corresponding high-voltage lock contact output pops open;

When the three phases are not charged, the green light (10) of the high-voltage unlocking indicator is on, the red light (9) of the high-voltage locking indicator is off, and the output of the corresponding high-voltage locking contact is closed;

High voltage phase loss alarmWhen any one or two of the three phases A, B, and C are charged (voltage ≥ 65% of the rated voltage), the phase loss alarm contact output is closed;

When all three phases are not charged or all three phases are charged, the phase loss alarm contact The output is turned on.

Note: A, B, C three-phase matching sensor, its output short-circuit current must reach 220uA ± 10%.

Operation function 

FunctionsDefinition
Switch off/on storage
Opening/closing operation
Remote/local conversion
TestIn the measurement state, long press ”  BLUE-JAY-CBM3000-Circuit-Breaker-Manager-9 ” button for ≥ 3 seconds to enter the test mode, all indicator lights are on for 3 seconds, the relay is closed for 3 seconds, and the voice repeats “This circuit is electrified” (The test content does not include high voltage electrification Indicator light and lock indicator light)
Cabinet lightingIn the measurement state, press the button  BLUE-JAY-CBM3000-Circuit-Breaker-Manager-8 to start the cabinet lighting with corresponding instructions: the second LCD screen displays that the lighting relay is closed

Working mode 

FunctionsDefinition
MeasurementIn the measurement state, the area 20 displays the current channel, temperature, humidity value, electrical parameter value, switch status, etc., and can choose to cycle display. For the specific interface, please refer to the “Instructions for Use” below.
ControlWhen the temperature or humidity of the environment meets the pre-set working conditions, the heater or fan is started, and the corresponding indicator light is on. When the load fails and does not work according to the conditions, the corresponding load disconnection relay is closed, and the Appears on the display.
Control testUnder normal working conditions, press BLUE-JAY-CBM3000-Circuit-Breaker-Manager-6button to force heat;

press  BLUE-JAY-CBM3000-Circuit-Breaker-Manager-7  button to force cooling.

Setting mode 

Enter/exit system setting mode
Enter the system: Under normal condition, press button to enter the system setting mode. Press BLUE-JAY-CBM3000-Circuit-Breaker-Manager-11the left and right keys to enter the password. refer to the following “Instructions” for each setting interface.
Note: The default password is 0001.

Wireless temperature measurement function
Wireless Temperature Receiver:
Each device can be equipped with 1 wireless temperature receiver and 9 (according to customer needs can be expanded to 12) wireless temperature collector, each 3 serial number connected wireless temperature collector is a group.
Dimension: unit(mm)

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-15

Installation: 35mm Din rail 

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-16

Wireless temperature collector:
The specific installation method of the wireless temperature collector is shown in the figure below. Each collector has a temperature-sensing point, and the temperature measured by the collector is the temperature of the temperature-sensing point.
If the collector is placed in the air, the measured temperature is ambient temperature. In order to accurately measure the temperature of the surface of the object, it should be ensured that the temperature-sensing surface of the collector is in close contact with the surface of the object to be measured.

BLUE-JAY-CBM3000-Circuit-Breaker-Manager-17

Watch strap wireless temperature collector

Each control device can be equipped with 1 wireless temperature receiver and 9 (can be expanded to 12 according to customer needs) wireless temperature collectors, and every 3 serial numbers connected wireless temperature collectors form a group.
Note: When installing, follow the position marked on the label on the wireless temperature collector. If the installation location is not corresponding, the temperature displayed on the control device from T1 to T12 is not the temperature of the actual location.
The supporting wireless receiving box (rail-mounted installation) must be installed in the handcart room of the circuit breaker, and connected to the control device through a 4-core connecting line (preferably shielded cable). The corresponding connection relationship is as follows:
Wiring method of wireless temperature receiver:

87654321
+5V485B485Apower

light

NL

The connection method between the wireless temperature receiver and the control terminal

Wireless routing adapter terminal numberTemperature measurement terminal number
8+5V64
763
6485B62
5485A61
4power light

When a wireless temperature sensor detects that the surface temperature of the target point exceeds the upper alarm limit, the red alarm light on the front of the device flashes, the corresponding serial number of the wireless temperature measurement display interface changes to “!” Flashes, and the information is saved in the event record; When the surface temperature of the target point exceeds the upper limit of the alarm, the alarm output relay draws in; when the surface temperature of the target point drops to the exit alarm temperature point (Th-5°C), the device automatically exits the alarm state of this aspect.

Technical Parameters

Resolution0.1°C
Measurement accuracy< ± 1°C
Measurement range-40°C-150°C
Measurement interval0.5s
Sending interval1-60s (Adjustable)
Battery life>= 5 years
Working temperature-20°C ~80°C
Working environment humidity≤95%RH
Collection point and receiver distance≤80 meters (open viewing distance)
Receiver size60*45*26mm
Positioning hole diameter3mm
Positioning hole center distance69.6mm

COMMUNICATION INTERFACE

MODBUS © protocol
CBM3000 can choose RS485 communication interface and support standard Modbus-RTU communication protocol.

Modbus RTU Frame Format:

Address1-247
Baud2400bps,4800bps, 9600bps,192000 bps
Data formatN. 8. 1
0. 8. 1
E. 8. 1
N. 8. 2

Note:
For detailed Modbus-RTU communication protocol description, please visit http://www.modbus.org, can refer to document Modbus_Application_Protocol_V1_1a.pdf.

Register Map 

Addr.DataDescriptionByte
Secondary side parameters (integer data)
0x00UaPhase-line voltage data, unit 0.1V1
0x01Ub1
0x02Uc1
0x03UabPhase-phase voltage data, unit 0.1V1
0x04Ubc1
0x05Uca1
0x06IaCurrent data, unit 0.001A1
0x07Ib1
0x08Ic1
0x09PaSplit phase active power, unit 0.1W1
0x0aPb1
0x0bPc1
0x0cP∑Total active power, unit 1W1
0x0dQaSplit phase reactive power, unit 0.1var1
0x0eQb1
0x0fQc1
0x10Q∑Total reactive power, unit 1var1
Reserved1
0x14S∑Total apparent power, unit 1VA1
Reserved1
0x18cosQPower factor 0~1.0001
0x19FRFrequency 0.01Hz1
0x1aEp+Positive active energy, unit Wh2
0x1cEp-Reverse active energy (generated)2
0x1eEq+Inductive reactive energy, unit Varh2
0x20Eq-Capacitive reactive energy, unit Varh2
Reserved1
0x28T1Temperature sensor 1,Unit 0.1°C1
0x29RH1Humidity sensor 1,Unit 0.1%RH1
0x2AT2Temperature sensor 2,Unit 0.1°C1
0x2BRH2Humidity sensor 2,Unit 0.1%RH1
Reserved1
0x44DIInput signal status:

0 for opened, 1 for closed
[Bit 0] VCB working [Bit 1] VCB test
[Bit 2] VCB opened [Bit 3] VCB closed [Bit 4] Spring storage
[Bit 5] Ground switch

 

 

 

 

1

0x45DOOutput signal status:
0 for opened, 1 for closed
[Bit 0] Heater_1
[Bit 1] Heater_2
[Bit 2] Fan_1
[Bit 3] Fan_2 [Bit 4] Door locker [Bit 5] Phase loose [Bit 6] Light lamp
[Bit 7] Load disconnect
 

 

 

 

 

 

1

Primary side parameters (floating point data)
0x100Ua 

Phase-line voltage data, unit V

2
0x102Ub2
0x104Uc2
0x106UabPhase-phase voltage data, unit V2
0x108Ubc2
0x10aUca2
0x10cIaCurrent data, unit A2
0x10eIb2
0x110Ic2
0x112PaSplit phase and total active power, unit kW2
0x114Pb2
0x116Pc2
0x118P∑2
0x11aQaSplit phase and total reactive power, unit kvar2
0x11cQb2
0x11eQc2
0x120Q∑2
Reserved2
0x128S∑Total apparent power KVA2
Reserved2
0x130COSQPower factor 0~1.0002
0x132FRFrequency 0.01Hz2
0x134Ep+Positive active energy, Unit kWh2
0x136Ep-Reverse active energy (generated)2
0x138Eq+Inductive reactive energy, unit kVarh2
0x13aEq-Capacitive reactive energy, unit kVarh2
 

Wireless temperature measurement (integer data)

0x300WX_T1Wireless probe-1(0.1°C)1
0x301WX_T2Wireless probe-21
0x302WX_T3Wireless probe-31
0x303WX_T4Wireless probe-41
0x304WX_T5Wireless probe-51
0x305WX_T6Wireless probe-61
0x306WX_T7Wireless probe-71
0x307WX_T8Wireless probe-81
0x308WX_T9Wireless probe-91
0x309WX_T10Wireless probe-101
0x30AWX_T11Wireless probe-111
0x30BWX_T12Wireless probe-121
0x30CWX_T13Wireless probe-131
0x30DWX_T14Wireless probe-141
0x30EWX_T15Wireless probe-151

TECHNICAL SERVICE

For any inquiry about the instrument performance or whether any failure happens, contact to Blue Jay’s technical service.

  1. If there is any not understand in the description when user installation instructions, please contact technical directly.
  2. Company technology will answer any questions at any time.
  3. Issues arising from the use of the product within one working day to respond.
  4.  These products is 1-year warranty, free of charge maintenance for life.

Blue Jay – After-sales service
1802,Building 2,No.88,Jianxin East Road, Chongqing,400020,China
Tel – + 0086 023 67628702
E-mail: [email protected]

Tel: +0086-023-67628702
www.cqbluejay.com
Add: 1802,Building 2,No.88,Jianxin East Road,Chongqing,400020,China
Email :[email protected]

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


Related Manuals