HJXZ30KG-110VTXCZV1 Stainless Steel Rotary Welding Positioner
Welding Positioner Owner’s Manual
Introduction
This manual contains important instructions for installing,
operating, and servicing the welding positioner. Failure to follow
these instructions may cause injury to the operator or others in
the operating area.
Equipment Identification
The identification number specification or model, and serial
number of this unit usually appears on a nameplate attached to the
control panel. Record these numbers for future reference.
Receipt of Equipment
When you receive the equipment, check it against the shipping
documents. Make sure it is complete and inspect the equipment for
possible damage during shipping. If there is any damage, notify the
carrier immediately to file a claim. Furnish complete information
concerning damage claims or mistake(s) in shipment to our company.
Include the equipment identification number along with a
description of the parts in question. Move the equipment to the
installation site before uncrating the unit. Use care to avoid
damaging the equipment when using bars, hammers, etc. to uncrate
the unit.
Specifications
| No | Model | Power Input | Horizontal Loading Capacity (kg) | Vertical Loading Capacity (kg) | Working Table Diameter (mm) | Working Table Height (mm) | Working Table Tilting Angle (0-90) | Working Table Rotation Speed (r/min) | Rotation Motor (W) | Overall Length (A) (mm) | Overall Width (B) (mm) | Overall Height (C) (mm) | Cable Terminal (m2) | Table Centre Through Hole Dia (mm) | Net Weight (kg) | Applicable Chuck |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1 | HD-30 | AC110V/50Hz | 30 | 15 | 310 | 380 | 0-90 | 1-15 | 80 | 380 | 380 | 380 | 30-50mm2 | 25 | 35 | KD/80- |
| 0.5-7 | 45/75/14 | KD/80- | ||||||||||||||
| HD-50 | AC220V/50Hz | 50 | 25 | 310 | 380 | 0-90 | 0.5-7 | 120 | 380 | 380 | 380 | 30-50mm2 | 45/75/1 | 35 | KD/80- | |
| 0.2-2.5 | 90 | KD/80- | ||||||||||||||
| HD-100 | AC220V/50Hz | 100 | 50 | 400 | 520 | 0-90 | 0.5-7 | 120 | 490 | 530 | 520 | 30-50mm2 | 25 | 70 | KD-200/3 | |
| 0.5-7 | 45/75/1 | KD-200/3 | ||||||||||||||
| HD-200 | AC220V/50Hz | 100 | 50 | 400 | 520 | 0-90 | 0.5-7 | 120 | 490 | 530 | 520 | 30-50mm2 | 90 | 78 | KD-200/3 | |
| 0.2-2.5 | 40 | KD-200/3 | ||||||||||||||
| HD-300 | AC220V/50Hz | 300 | 150 | 500 | 650 | 0-90 | 0.5-7 | 200 | 680 | 660 | 650 | 30-50mm2 | 25 | 102 | KD-300/4 | |
| 0.2-2.5 | 90 | KD-300/4 |
Product Usage Instructions
Installation
- Move the equipment to the installation site before uncrating
the unit. Use care to avoid damaging the equipment when using bars,
hammers, etc. to uncrate the unit. - Check the equipment against the shipping documents and make
sure it is complete. - Inspect the equipment for possible damage during shipping. If
there is any damage, notify the carrier immediately to file a
claim. - Furnish complete information concerning damage claims or
mistake(s) in shipment to our company. Include the equipment
identification number along with a description of the parts in
question. - Record the identification number specification or model, and
serial number of this unit for future reference.
Operation
- Make sure the power input is correct for your model.
- Turn on the power using the POWER ON/OFF SWITCH (K1).
- Use the FORWARD/REVERSE SWITCH (K2) to control the direction of
rotation. - The POWER PILOT (K3) will light up when the power is on.
- Adjust the rotation speed using the SPEED ADJUSTMENT (K4).
- Choose the working table angle
IMPORTANT: Read these instructions before installing, operating, or servicing this product.
WELDING POSITIONER
OWNER’S MANUAL
INTRODUCTION
WARNINGA procedure, which, if not properly followed, may cause injury to the operator or others in the operating area.
Equipment Identification
The identification number specification or model, and serial number of this unit usually appears on a nameplate attached to the control panel, record these numbers for future reference.
Receipt of Equipment
When you receive the equipment, check it against the shipping documents, Make sure it is complete and inspect the equipment for possible damage during shipping, if there is any damage, notify the carrier immediately to file a claim.
Furnish complete information concerning damage claims or mistake(s) in shipment to our company Include the equipment identification number along with a description of the parts in question.
Move the equipment to the installation site before uncrating the unit. Use care to avoid damaging the equipment when using bars, hammers, etc. to uncrate the unit.
1
SPECIFICATION
No MODEL
.
1 Power input
Horizontal loading 2
capacity
Vertical loading 3
capacity
Working table 4
diameter
UNIT HD-30 HD-50
AC110V AC220V /
50Hz 50Hz
Kg
30
50
Kg
15
25
mm 310
310
HD-100 HD-200
AC220V AC220V 50Hz 50Hz
100
100
50
50
400
400
HD-300 AC220V 50Hz 300
150
500
5 Working table height mm 380
380
520
520
650
Working table 6
tilting angle
Working table 7
rotation speed
°
0-90 0-90
0-90
0-90
0-90
r/mi n
1-15
0.5-7
0.5-7
0.5-7 0.2-2.5
8 Rotation motor
W
80
120
120
120
200
9 Overall length(A)
mm 380
380
490
490
680
10 Overall width(B)
mm 380
380
530
530
660
11 Overall height(C)
mm 380
380
520
520
650
12 Cable terminal
30-50m 30-50m
/
30-50mm2 30-50mm2 30-50mm2
m2
m2
Table Centre Through
13
mm
25
Hole Dia
45/75/14 45/75/1
25
90
0
40
2
14 Net weight 15 Applicable chuck
Kg
35
35
70
78
102
KD/80- KD/80- KD-200/3 KD-200/ KD-300/4
/
200
200
00
300
00
DEMENSIONS
NOTE HD-50: E=340mm F=320 mm HD-100: E=480mm F=400mm HD-200: E=480mm F=400mm HD-300: E=590mm F=475mm LUBE HOLE: Pour lubricating oil per week. DROP LOCK: Holding locking screw tightly when choose working table angle.
3
CONTROL PANEL
K1 FRONT PANEL
K3
K2 K1: POWER ON/OFF SWITCH
K2: FORWARD/REVERSE SWITCH
K4
K3: POWER PLIOT
K4: SPEED ADJUSTMENT
TROUBLE SHOOTING GUIDE
NO.
SYMPTOM
POSSIBLE CAUSE
REMEDY
1. Power fuse is burnt. 1. Replace a new fuse.
1
2. LED burnt.
3. Power switch is burnt. 2. Replace LED.
Power pilot does not 4. No power input.
3. Replace switch.
lit
4.Check the switch or replace.
1.Damaged potentiometer. 1. Check if potentiometer
2
Speed Adjustment no
is 10, otherwise replace.
Motion.
2. Motor control PCB no 2. Replace a new motor control
output.
PCB.
3
Foot switch no Foot switch is damaged. Check the foot switch or
motion
replace.
4
4
Forward/Reverse no Forward/Reverse switch is Check the switch or replace.
output
damaged.
1. Motor has power input 1. Replace a new motor.
5
but no motion.
Motor no motion
2. Motor control PCB has 2. Check the transformer or
no power input
replace.
3. Motor control PCB is
damaged.
3. Replace control PCB.
ILLUSTRATION OF THE CONTROL PCB ADJUSTMENT
1Attention when choose the switches of input and output voltage115V/230V, disconnect the power timely when doing the switch.
2 ACCEL is time accelerateing adjustable potentiometer When the output voltage is 0-90VDC, from 0.5 seconds to 11 seconds can be
adjustable; When the output voltage is 0-180VDC, from 0.5 seconds to 22 seconds can be
adjustable. 3 DECEL is decelerating adjustable potentiometer.
When the output voltage is 0-90 VDC, the longest time is 13 seconds; When the output voltage is 0-180VDC, the longest time is 25 seconds. 4 MAX SPD is maximal speed adjustable potentionmeter;
Twist it to the end clockwise to set the maximum speed. 5 MIN SPD is minimum speed adjustable potentionmeter;
Twist it to the end clockwise to set the zero speed anticlockwise. 6 INHIBIT is external enable control side,
When this function works,the speed of motor is set by MIN SPD. 7TORQUEIRCOMP are torque and laden adjustable potentiometer.
5
CONTROL SCHEMATIC DIGRAM
6
