DucoGrille Classic 130HP Basic
Product Information
The product is a frame with insect-resistant, vermin-resistant,
and bird-resistant mesh options. The frame can be purchased with or
without a flange, and can be painted in a RAL color of choice or
anodized. The product comes with various components such as angle
brackets, bracing sections, louvre holders, connecting pieces, and
rivets.
Frame Options
- Fitting frame without flange (N)
- Fitting frame with flange (G)
- Frame section G 130-150 Number: P1523410
- Frame section N 130-150 Number: P1524110
Mesh Options
- Insect-resistant 2.3×2.3mm stainless steel mesh:
Number:G0000800 - Vermin-resistant 6x6mm stainless steel mesh: Number:
G0000810 - Bird-resistant 20x20mm stainless steel mesh:
Number:G0000830
Components
- Angle bracket, small: Number: G0009686
- Angle bracket flat: Number: G0009685
- Bracing section 42/12: Number: P1142510
- Connecting piece 45/45/2: Number: P1123710
- Louvre holder 50HP: Number:G0100575
- End-piece for louvre holders: Number:G0009896
- 130 HP louvre: Number: P1520310
- L-section 90x40x1,5: Number: P1122310
- Aluminium blind rivet D4x12: Number: G0000065
- Self-drilling screw 3.5x13mm stainless steel:
Number:G0000054 - Large fixing dowel (set of 4): Number:G0009678
- Angle bracket, large (F50): Number:G0009698
- Saw jig G130HP: Number: K0001553
- Angle bracket 44: Number: G0100791
- Angle bracket 46: Number: G0100792
Product Usage Instructions
- Generate the parts and cutting list with the calculation
program. - Collect all components required for assembly.
- Pre-paint all parts. Note that mounting holes must be made in
the short lip of the L-section so it can be hung up correctly in
the paint shop. No mounting holes may be placed in the longer
lip. - Cut sections according to the required dimensions, paying
attention to the miter cuts using sawing jig K0001553. - For the bottom frame section (P1523410 or T152320), drill drain
holes as shown on the right using a 4mm bit, making sure that only
one wall is pierced. Drill a hole approximately 20mm from each end,
then drill extra holes so that there is never more than 300mm
between them. - Assemble the 4 frame sections using large angle brackets F50
(G0009698) and small angle brackets (G0009686). For an N-frame
(flush-mounted), do not use flat angle brackets (G0009685). - Secure the framework using a belt until there are no more
visible openings in the corners. - Use four angle brackets 46 (G0100792). Place the angle brackets
46 on the four corresponding corners. First pre-drill with a bit of
4mm. Use the outer holes to drill, then rivet the angle
brackets. - Release the belt. Take two angle brackets 44 (G0100791) and
place them on the bottom frame, positioning them with the holes as
close as possible to the flanges. First pre-drill with a bit of
4mm, then rivet the whole. - Fill the entire left and right side, sliding all clips together
well. Also screw on the top clip with a self-drilling screw 3.5×13
to secure it. - If the width and/or height exceed 800mm, place intermediate
bracing. If both width and height exceed 800mm, both horizontal and
vertical bracing are needed. Place vertical bracing over the full
height while horizontal bracing is placed in-between them.
Width: minimum 250mm Heigth: minimum 250mm
Mesh:
insect-resistant 2.3×2.3mm vermin-resistant 6x6mm bird-resistant 20x20mm
Frame: Fitting frame without flange (N) or fitting frame with flange (G)
Colour: RAL colour of choise or anodised.
Frame section G 130-150 Number: P1523410
Frame section N 130-150 Number: P1524110
Angle bracket, small Number: G0009686
Angle bracket flat Number: G0009685
Bracing section 42/12 Number: P1142510
Connecting piece 45/45/2: Number: P1123710
Louvre holder 50HP Number:G0100575
End-piece for louvre holders Number:G0009896
130 HP louvre Number: P1520310
L- section 90x40x1,5 Number: P1122310
Aluminium blind rivet D4x12 Number: G0000065
Self-drilling screw 3.5x13mm stainless steel Number:G0000054
Large fixing dowel (set of4) Number:G0009678
Stainless steel insect-mesh 2,3×2,3mm Number:G0000800
Stainless steel vermin-mesh 6x6mm Number: G0000810
Stainless steel bird-mesh 20x20mm Number:G0000830
Round cord, 3,6mm dia. Number: G0004060
Angle bracket, large (F50) Number:G0009698
Saw jig G130HP Number: K0001553
Angle bracket 44 Number: G0100791
Angle bracket 46 Number: G0100792
This instruction will explain how to assemble a G 130HP (flanged) frame, it also applies to the construction of a N 130HP (flush-mounted) frame.
The Assembly for an N-frame (flush-mounted) is identical to that of a G-frame with the exception of that flat angle brackets (G0009685) are not used. See below: Assembly step 6.
– Step 1: Generate the parts and cutting list with the calculation program
– Step 2: Collect the components required.
– Step 3: Have all parts pre-painted. Please note: mounting holes have to be made in the short lip of the L-section so it can be hung up correctly in the paint shop, no mounting holes may be placed in the longer lip.
– Step 4: Cut sections according to the required dimensions. Pay attention to the mittre cuts. Use sawing jig K0001553.
– Step 5:
Take the frame section (P1523410 or T152320) that is to be used at the bottom.
Drill drain holes as shown on the right. Use a 4mm bit and make sure that only one wall is pierced.
Drill a hole approximately 20mm from each end. Then drill extra holes so that there is never more than 300mm between them
– Step 6: Assemble the 4 frame sections using: Large angle brackets F50 (G0009698) Small angle brackets (G0009686).
Flat angle brackets (G0009685) are also needed for G flange frames.
– Step 7: Secure the framework using a belt until there are no more visible openings in the corners.
– Step 8: Use four angle brackets 46 (G0100792).
Place the angle brackets 46 on the four corresponding corners.
First pre-drill with a bit of 4mm. – Use the outer holes to drill. Than rivet the angle brackets.
– Step 9: Release the belt.
Take two angle brackets 44 (G0100791)
Place the angle brackets 44 on the bottom frame, positioning them with the holes als close as possible to
the flanges.
First pre-drill with a bit of 4mm.
Rivet the whole.
– Step 10: Mount the endpiece left & right at 43mm. Place a 50HP clipholder G0100575 ±20mm above both end pieces. Doing so be aware that the louvre holders are placed upside down compared to a 50HP assembly. Clips a 130HP louver in Slide the clip with the blade downwards into the end pieces
43mm
– Step 11: Fill the entire left and right side, slide all clips together well.
Also screw on the top clip with a self-drilling screw 3.5×13 to secure it.
– Step 12:
When width and/or heigth exceed 800mm, intermediate bracing has to be placed.
When both width and heigth exceed 800mm, as well horizontal as vertical bracing is needed. Vertical bracing is placed over the full heigth while horizontale bracing is placed in between them.
Take the vertical bracing sections (42/12 support
section P1142510) and fit a full row of 50HP louvre
holders.
Place the first clip at 22mm from the bottom of the
7
profile. Drill it with a self-tapping screw 3,5×13
(G0000054).
Use T-shaped connecting pieces (P1123710) to fasten the support sections to the frame and to one another using self-drilling screws 3.5×13 (G0000054).
– Step 13: Take the 130HP louvres (P1520310) and click them securely onto the louvre holders. Start from the bottom and work upwards. Once the louvre is set to hang horizontally centred there will be a clearance of 2.5mm between the louvres and the frame section on either side.
-Step 14: Take L-profiles 90x40x1.5 (P1122310). Cut it to the length indicated in the calculation file
– Step 15: Place the L-section (P1122310) above the top louvre in the frame. Fasten it with rivets every 800mm, with a minimum of 3 fixing points. Drilling and fastening positions as shown below.
Packaging Standard louvres are supplied packed in HDPE blown film. The blown film is 100 mm wider than the height of the louvre. Where the height or the width is less than 700 mm, items are packed in blown film. Where the height and the width are more than 700 mm, items are bubble wrapped for shipment. Each louvre has a logo on the far left of the of the topmost frame profile.
Packaging Identification Each standard louvre has a label on its blown film stretch wrap.
The label contains the following information : Name of the louvre Dimensions Colour Bar code
In addition, boxes or packaging units (of a number of louvres) have a large standard label sticker affixed to them containing the shipping address and the packaging contents. Made-to-order products have a standard label affixed to the packaging for each louvre.
