Zipper Zi-hb254 Combined Planer And Thicknesser User Manual

ZIPPER MASCHINEN GmbH
Gewerbepark 8
4707 SchliissIberg 1 AUSTRIA
+43 (0) 7248 61116-700 1 FAX 7248 61116-720
[email protected]  www.zipper-maschinen.at

USER MANUAL

ZI-HB254
EAN: 9120039233475

SAFETY SIGNS

EC-CONFORM: This product complies with the EC-directives.
READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and avoid injuries and machine defects.
ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.
General note
Protective clothing!
Stop and pull out the power plug before any break and engine maintenance!
High voltage!
Warning about cut injuries!

TECHNIC

3.1 Technical date

3.2  Components

Technical data, as well as design, can change as part of product development. Therefore, changes are subject to change.
3.3 Delivery content

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

PREFACE

Dear Customer!

This manual contains important information and advice for the correct and safe use and maintenance of the Compined planer and thicknesser ZI-HB254.
Following the usual commercial name of the device (see cover) is substituted in this manual with the name “machine”.
The manual is part of the machine and may not be stored separately. Read it profoundly before the first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine.
Please follow the security instructions!

Please read the entire manual, to prevent misunderstandings, machine damage, or even injuries! Due to the continuous development of our products illustrations, pictures might differ slightly. If you however find errors in this manual, please inform us.
Technical changes excepted!

Copyright law
© 2018
This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. The Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

Customer Support

ZIPPER MASCHINEN GmbH
Gewerbepark 8, 4707 Schlüsslberg
AUSTRIA
Tel.: +43 7248 61116-700
Fax: +43 7248 61116–720
Mail: [email protected]

SAFETY

11.1 Intended Use
The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse.
To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual.
All people who use and service the machine have to be acquainted with this manual and must be informed about the machine’s potential hazards.
It is also imperative to observe the accident prevention regulations in force in your area.
The same applies to the general rules of occupational health and safety.
The machine is used for:
Planing of wood in compliance with technical data. Specified maximum depth of cut (planer 2mm, thicknesser 1.5mm) and material dimensions.
Any manipulation of the machine or its parts is a misuse, in this case, ZIPPER-MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.

W ARNI NG

• Only use the planer knives that are permissible for this machine!
• Never use a damaged planer knife!
• Use the machine never with defective or without mounted guard
  HIGHEST RISK OF INJURY!

Ambient conditions
The machine may be operated:
humidity max. 70%
temperature +5°С to +40°С (+41°F to +104°F)
The machine shall not be operated in areas exposed to increased fire or explosion hazards.

Prohibited use

• The operation of the machine outside the stated technical limits described in this manual is forbidden.
• The use of the machine not according to the required dimensions is forbidden.
• The use of the machine not being suitable for the use of the machine and not being certified is forbidden.
• Any manipulation of the machine and parts is forbidden.
• The use of the machine for any purposes other than described in this manual is forbidden.
• The unattended operation of the machine during the working process is forbidden!
• It is not allowed to leave the immediate work area during the work is being performed. Security instructions

Missing or non-readable security stickers have to be replaced immediately!
The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!

To avoid malfunction, machine defects, and injuries, read the following security instructions!

• Keep your work area dry and tidy! An untidy work area may cause accidents. Avoid slippery floors.
• Make sure the work area is lighted sufficiently
• Do not overload the machine
• Provide good stability and keep a balance at all times
• Avoid abnormal working postures! Make sure you stand squarely and keep a balance at all times.
• Keep away from the running tool!
• Always stay focused when working. Reduce distortion sources in your working environment. The operation of the machine when being tired, as well as under the influence of alcohol, drugs, or concentration influencing medicaments is forbidden.
• Respectively trained people only and only one person shall operate the machine. Do not allow other people, particularly children, to touch the machine or the cable. Keep them away from your work area.
• Make your workshop childproof.
• Make sure there is nobody present in the dangerous area. The minimum safety distance is 2m
• Wear suitable work clothes! Do not wear loose clothing or jewelry as they might get caught in moving parts and cause severe accidents! Wear a hair net if you have long hair.
• Use personal safety equipment: safety gloves, dust mask, ear protectors, and safety goggles when working with the machine.
• Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops.
• Always disconnect the machine prior to any actions performed at the machine.
• Avoid unintentional starting
• Do not use the machine with a damaged switch
• The plug of an electrical tool must strictly correspond to the socket. Do not use any adapters together with earthed electric tools
• Each time you work with an electrically operated machine, caution is advised! There is a risk of electric shock, fire, cutting injury;
• Protect the machine from dampness (causing a short circuit)
• Use power tools and machines never in the vicinity of flammable liquids and gases (danger of explosion)
• Check the cable regularly for damage
• When working with the machine outdoors, use extension cables suitable for outdoor use
• Do not use the cable to carry the machine or to fix the workpiece
• Protect the cable from heat, oil, and sharp edges
• Avoid body contact with earthed
• Before starting the machine remove any adjusting wrenches and screwdrivers
• Parts can cause severe cut injuries
• Keep any machine that is not being used out of reach of children

11.2 Remaining risk factors 

WARNING
It is important to ensure that each machine has remaining risks. In the execution of all work (even the simplest) greatest attention is required. A safe working depends on you!

Even if the machine is used as required it is still impossible to eliminate certain residual risk factors totally. The following hazards may arise in connection with the machine´s construction and design:

• Risk of injury to the hands/fingers by the tool and tool mount during operation.
• Risk of injury due to sharp edges of the workpiece, especially in non-fixed with a suitable tool/device workpiece.
• Risk of injury: hair and loose clothing, etc. can be captured and wound up! Safety regulations must be observed with regard to clothing.
• Risk of injury due to contact with live electrical components.
• Risk of injury due to dust emissions, treated with harmful agents workpieces
• Risk of injury to the hearing by prolonged labor without hearing protection
• Risk of injury to the eye by flying debris, even with safety goggles.

These risk factors can be minimized through obeying all security and operation instructions, proper machine maintenance, proficient and appropriate operation by persons with technical knowledge and experience.

ASSEMBLY

12.1 ASSEMBLY / ADJUSTMENT
Angle fence

Fix the angle fence with 2 Socket head bolts (B) onto the machine. Then loosen the handle (H) to adjust the angle fence in position. Turn (M) down, angle fence can be moved to leave or right.

The dust chute has two keys that allow it to be attached to the table. For planers, install the adapter below the table. In the case of thick planes, remove the blade guard and then place the dust chute on the planing shaft and fix it with the keys in the holes provided for it.

ACHTUNG
For a clean operation, the connection of the Zi-HB254 to a dust collector is recommended in any case. In enclosed rooms the connection to an exhaust system is obligatory.

Machine Mounting
Attach the machine to a stable surface, such as a workbench. For good working results, the machine must be fixed in order to prevent unnecessary vibrations and the movement of the machine during operation. When using the machine to assemble furniture etc., ensure a suitably adapted and stable base.

OPERATION

Device to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables, and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

W AR NI NG
Perform all machine settings with the machine being disconnected from the power supply!

Notice
Dust Collector must be connected, otherwise, the machine will not start.

13.2 Planing 

Lift up the blade arm A so that the longitude holes B are exposed; Pull out the key C on both sides of the dust chute D; Move down the thickness table to the lowest position, and insert the dust chute D; The dust chute D is so positioned that both keys C are in line with the longitude holes B. Then push both keys C into the longitude holes B.

The planing of thin workpieces

In the case of thin workpieces, the planing shaft Guard is over the whole planing shaft. A feed of the workpiece indirectly with sliding wood. Sets secure stand and guides the workpiece standing over the planer shaft. Never stand Right or directly behind the planning shaft.

The planing of small workpieces or Planks
Set the planing shaft cover so that only the part of the planer shaft remains free, which is required for the planning process. Parallel stop to 90 °, adjust the depth of cut and slide
workpiece as shown on the picture over the worktable.

A t t e n t i o n
This manual does not replace professional training in working with planer machines.

13.3 Thicknesser
Connecting dust chute.
Slide the fence to right side and turn to 135°. Remove the blade guard and place the dust chute. The dust chute is so positioned that both keys are in line with the longitude holes. Then push both keys into the longitude holes.

.

• Adjust the desired height by means of the hand crank. A full rotation is a 3mm height difference.
• When setting the inlet height, observe the maximum depth for a cut of 2.0 mm.
• Always ensure low friction of the thickness planing table by using special lubrication oil for planing.
• Stuck workpieces may only be removed after the machine has been switched off and disconnected from the power supply.
• Workpieces that are too short should not be processed.

A C H T U N G
Always assemble the dust chute (planing or thick planing) and ensure that the keys are pushed (this press the safety switch!)!

MAINTENANCE

AT TEN TI ON
Perform all maintenance machine settings with the machine being disconnected from the power supply! Serious injury due to unintentional or automatic activation of the machine!

The machine does not require extensive maintenance. If malfunctions and defects occur, let it be serviced by trained persons only. Store the machine in a closed, dry location.

NOTICE

Clean your machine regularly after every usage – it prolongs the machine’s lifespan and is a prerequisite for a safe working environment.
Repair jobs shall be performed by respectively trained professionals only!

14.1 Maintenance plan 

After appro. 10 hours of operation we commend to lubricate the following parts: bearings of the feed-in and feed-out rollers, bearings of pulley, and gear wheel of the belt. Check

14.2 Replacing blades 

• Unplug the planer-thicknesser from a power source and turn the switch to the “off” position.
• -Block the blade guard from closing down.
• -Loosen and remove three-blade lock screws securing the blade and blade clamp.
• -Lift blade and blade clamp from cutterhead.
• -Clean any sawdust and resin buildup from the cutter head and blade clamp.
• -Place the blade clamp against the replacement blade and replace it in the cutter head.
• -Secure blade and blade clamp using three blade lock screws. Do not over-tighten blade lock screws first.
  Note: Check blade height at both blade
• -Tighten blade lock screws.
• -Recheck blade adjustment and make sure the blade is still level with the outfeed table.
• -Repeat the procedure to replace the other blade.
• -Remove the scrap wood and release the blade guard.
• -Make sure all the blade lock screws are tight and snug.
  NOTE:
• -The blades used with the tool may be replaced or re-sharpened.
• -If the blades are re-sharpened, the re-sharpenings should be not more than 3 times with 0.05mm max. each time.
• -the blades used in this tool can not be used to rebate.

14.3 Storage

Never store the machine outdoors!
Storage is permitted only at temperatures between + 5 ° and + 40 ° Celsius, at + 40 ° Celsius the humidity must not be higher than 60%. Store in a dry and clean place.

14.4 Cleaning
After each work shift, the machine has to be cleaned. Remove chips etc. with a suitable tool. Do not remove them by hand (cutting injury!). Remove dust as well.

NOTICE
The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machine surface! Clean the machine surface with a wet cloth soaked in a mild solution

14.5 Disposal 

Do not dispose the machine in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old one.

TROUBLESHOOTING

Disconnect the machine from the power supply prior to any checks performed at the machine itself!

MANY MALFUNCTIONS AND DEFECTS CAN BE AVOIDED BY LETTING THE MACHINE BE CONNECTED TO YOUR POWER SUPPLY BY A CERTIFIED ELECTRICIAN.

NOTICE
Should you in necessary repairs not able to properly to perform or you have not the prescribed training for it always attract a workshop to fix the problem.

WIRING-DIAGRAM

EXPLODED VIEW

SPARE PARTS

54.1 spare parts order 

With original ZIPPER spare parts, you use parts that are attuned to each other to shorten the installation time and elongate the lifespan of your machine.
I M P O R T A N T
The installation of other than original spare parts voids the warranty!
So you always have to use original spare parts
When you place a spare parts order please use the service formula you can find in the last chapter of this manual. Always take a note of the machine type, spare parts number, and part name. We recommend copying the spare parts diagram and marking the spare part you need. You find the order address in the preface of this operation manual.

WARRANTY GUIDELINES

1. Warranty:
   Company ZIPPER Maschinen GmbH grants mechanical and electrical components a warranty period of 2 years for amateur use; and a warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.
2. Report:
   In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shipping by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.
3. Regulations:
   a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed in the machine. The warranty claim expires if the accessories belonging to the machine are missing.
   b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damage in water tanks, leaving fuel in the tank during the winter, etc.
   c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
   d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
   e) After inspection by our qualified personnel, resulting costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
   f) In case of defective machines outside the warranty period, we will only repair them after advance payment or dealer’s invoice according to the cost estimate (incl. freight costs) of ZIPPER.
   g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in the case of multiple sales of the machine.
4. Claims for compensation and other liabilities:
   The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lack, damages, or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to the subsequent improvement of the machine.

Product experience form
We observe the quality of our delivered products in the frame of a Quality Management policy. Your opinion is essential for further product development and product
choice. Please let us know about your:
– Impressions and suggestions for improvement.
– experiences that may be useful for other users and for product design
– Experiences with malfunctions that occur in specific operation modes We would like to ask you to note down  your experiences and observations and send them to us via FAX, E-Mail, or by post:

My experiences:

N a m e :
p r o d u c t :
p u r c h a s e d a t e :
p u r c h a s e d f r o m :
e – m a i l :
T h a n k y o u f o r y o u r k i n d c o o p e r a t i o n !

KONTAKTADRESSE / CONTACT:
Z.I.P.P.E.R MASCHINEN GmbH
A-4707 Schlüsslberg, Gewerbepark 8
Tel :+43 7248 61116 700
Fax:+43 7248 61116 720
[email protected]

SERVICE FROM

Please tick one box from below:
service inquiry spare part inquiry guarantee claim 1. senders information (* required)
first name, family name street, house number
* PLZ, Ott / ZIP code, place
* Staat / country
* (Mobil)telefon / (mobile) phone International numbers with country code
* E-Mail Fax 2.
2. tool information
machine type:
2.1 required spare parts

2.2 problem description
Please describe amongst others in the problem: What has caused the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked your electric supply and the machine already by a certified electrician?

3. Additional information
INCOMPLETELY FILLED SERVICE FORMS CAN NOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CAN NOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL-LERATES THE HANDLING OF YOUR INQUIRY. THANK YOU FOR YOUR COOPERATION!

ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at
ZI-HB254 85

References

• Your Job. Our Tools. - ZIPPER Maschinen GmbH