Rollplay W405b Flex Kart Instruction Manual

W405B Flex Kart

FLEX KART – Product Information and Usage Instructions

Product Description: The FLEX KART is a
battery-powered ride-on vehicle designed for children aged 2-5
years. It has a maximum weight capacity of 25 kg (55 lb) and can
reach speeds of up to 3.2 km/h (2 MPH). It comes with a 6V 4AH
battery, a charger, and requires assembly before use.

Specifications:

  • Battery: 6V 4AH
  • Motor: 6V
  • Ages: 2-5 years
  • Max Weight: 25 kg (55 lb)
  • Product Size: 780 x 540 x 485 mm (30.7 x 21.3 x 19.1 in)
  • Speed: Up to 3.2 km/h (2 MPH)
  • Recharge Time: 8-12 Hours
  • Typical Run Time: 1-2 Hours
  • Charger Output: DC 7.0V

Important Safety Instructions:

  • You must charge the battery for 12 hours before first use.
  • Charge the battery after each use and at least once a month,
    even if the vehicle is not in use.
  • Never leave a child unattended while using the FLEX KART.
  • Always keep the child in view when inside the vehicle.
  • Direct adult supervision is required.
  • Never use the FLEX KART on roadways, near motor vehicles, on or
    near steep inclines or steps, swimming pools or other bodies of
    water.
  • Always wear shoes and sit on the seat while using the
    vehicle.
  • Risk of fire. Do not bypass the battery safety
    instructions.

Usage Instructions:

  1. Read the entire manual before assembly and operation.
  2. Charge the battery for 12 hours before first use.
  3. Assemble the FLEX KART by an adult who has read and understood
    the instructions.
  4. Ensure the FLEX KART is stopped and turned off before charging
    the battery.
  5. Locate the cover in the rear of the car and using a coin or
    screwdriver, turn the cover lock to the unlocked position and
    remove the cover.
  6. Unplug the red battery connector (A) from the red engine
    connector (B).
  7. Connect the red battery connector (A) to the red battery
    charger connector (C) and plug (D) into a 240 V outlet.
  8. Charge the battery for 8-12 hours or until fully charged.
  9. Unplug the battery charger (D) from the outlet and unplug the
    red battery connector (A).
  10. Reconnect the red battery connector (A) to the red engine
    connector (B).
  11. Replace the seat and lock it in place.
  12. Always supervise children while using the FLEX KART and follow
    all safety instructions.

If you need assistance or replacement parts, please contact
Rollplay’s Customer Service at www.rollplay.com or Hunter Products
Customer Service at www.electricrideon.com.au.

Hours of operation for Hunter Products Customer Service are 9.00
AM – 5.00 PM (AEST), Monday – Friday. You can also reach them by
phone at 1800 224 094 or email at
[email protected]

It is important to save the manual with your sales receipt.

FLEX KART
Owner’s Manual and Assembly Instructions
Model #: W405B, HUN0685, 43192847 Read and study the entire manual before assembly and operation. The vehicle must be assembled by an adult who has read and understood the instructions. Made in China. Styles and colors may vary. Prior to returning to the store, please contact Rollplay’s Customer Service with questions. Visit us online at www.rollplay.com for assistance and replacement parts. IMPORTANT: Save this manual with your sales receipt.

Introduction
Thank you for purchasing this vehicle. We hope the rider enjoys it for years to come. Please read this instruction guide carefully before assembling and operating the vehicle. Please have your model number and serial number ready before calling. Please have proof of purchase.
Please contact Hunter Products Customer Service with any questions.
Hours: 9.00 AM – 5.00 PM (AEST), Monday – Friday Web: www.electricrideon.com.au Service Phone: 1800 224 094 Service email: [email protected]

Speci cations: BATTERY MOTOR AGES MAX WEIGHT PRODUCT SIZE SPEED RECHARGE TIME TYPICAL RUN TIME CHARGER OUTPUT

6V 4AH 6V 2-5 Years 25 kg (55 lb) 780 x 540 x 485 mm (30.7 x 21.3 x 19.1 in) Up to 3.2 km/h (2 MPH) 8-12 Hours 1-2 Hours DC 7.0V

IMPORTANT!
YOU MUST CHARGE THE BATTERY FOR 12 HOURS BEFORE FIRST USE!
Charge the battery after each use. Charge the battery at least once a month, even if the vehicle is not in use.
Email or call Customer Service if you need assistance or replacement parts.
emall:[email protected]
Read this entire manual to ensure proper assembly and safe operation
of the vehicle.

WARNING: SAFE RIDING RULES
After assembling any wheel to the axles, please check the gap between the screw thread and the collapsible, if the gap is too big, please add two or three washers inside the wheel, but after tightening the nut outside the wheel, please turn the wheel by your finger to check if the wheel can run smoothly, this is very important, because if the wheel can run smoothly, it is ok, but if the nut press the wheel and the wheel can not run smoothly, it maybe produce heavy noise or some parts break easily. Then you need to decrease one or two washers to make sure the wheel can run smoothly.

Table of Contents 5
Safety …………………………………………………. 6 Parts ………………………………………………….. 8 Charging Instructions ……………………………. 9 Unfolding the Frame ………………………….. 10 Installing the Steering Wheel ………………… 11 Attaching the Seat ……………………………… 12 Operating Instructions ………………………… 13 Folding Instruction ……………………………… 14 Maintenance ……………………………………… 15 General Care ……………………………………… 16 Troubleshooting Guide………………………… 17 FCC Information …………………………………. 19 Service and Repairs……………………………. 20 Warranty ……………………………………………. 21

6 Safety
WARNING: SAFE RIDING RULES
· Instruction sheet and packaging must be retained since it contains important information.
· The user must follow all safety rules and guidelines, or serious injury or death may occur to the user.
· Always use common sense and safe practices when using the vehicle. User must be at least 24 months old and weigh no more than 25kg (55 lbs.).
· This product contains small parts that are for adult assembly only. Keep small children away when assembling. Remove and dispose of all protective material and plastic bags before assembling.
· Riders must always wear a fitted helmet · Only sit on the seat in the vehicle. · Do not allow more than one rider. · Do not overload the vehicle. Do not remove the weight restriction decals. · Do not pull the vehicle with another vehicle or similar device. · Keep body parts such as hands, legs, hair and clothing away from moving parts.
Moving parts can cause serious injury. · Always wear shoes while in the vehicle. · Do not operate near streets or motor vehicles. · Do not operate near drop-offs such as s teps, steep inclines or hills. Operate on
relatively level ground. Do not operate near water, swimming pools or bodies of water. · Do not operate in dangerous weather conditions such as rain or snow.
· Always operate the vehicle in a safe, secure environment with adult supervision. · Remove batteries if product is to be left unused for a long time; Always replace the
whole set of batteries at one time; Do not mix old and new batt eries; Do not mix alkaline, standard (zinc-carbon) or rechargeable (nickel-cadmium) batteries.
PREVENT INJURIES AND DEATHS: NEVER LEAVE CHILD UNATTENDED. ALWAYSkeep child in view when child is inside the vehicle. Direct adult supervision is REQUIRED. NEVER use in roadways, near motor vehicles, on or near steep inclines or steps, swimming pools or other bodies of water. ALWAYS wear shoes. ALWAYS sit on the seat. RISK OF FIRE. Do not bypass.

Safety (Continued) 7
WARNING: BATTERY SAFETY
· Battery posts, terminals and related accessories contain lead and lead components. DO NOT open the battery.
· Contact exposure to battery leakage (lead acid) may cause serious injury. Immediately contact your doctor if exposure occurs. If the chemical is on the skin, immediately give the person water or milk. Do not give water or milk if the person is vomiting or has decreased alertness. Do not induce vomiting.
· Tampering or modifying the electric circuit system may cause shock, fire or explosion. It could permanently damage the system. Keep the charger housing closed to prevent exposed wiring, which may cause electric shock.
· IMPORTANT: Befor charged for a full 24 hours (no more than 30 hours).
WARNING: ADULT SUPERVISION REQUIRED
· Before using the vehicle, the rider must understand the vehicle controls and safety issues.
· It is the responsibility of the adult to educate the child and determine if the child is capable of understanding the vehicle controls.
· An adult must ALWAYS directly supervise the use of this vehicle. · NEVER leave a child unsupervised in the vehicle.

8 Parts
1 2
3 4
12

6 14
10 5

Not Included:

7

8

Phillips head screwdriver

9

13

18

17

11 15 16

Charging Instructions 9

YOU MUST CHARGE THE BATTERY FOR 24 HOURS BEFORE FIRST USE!
ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER.

To Charge the Battery:
1. Ensure the FLEX Kart is stopped and turned off.
2. Locate the cover in the rear of the car. Using a coin or screwdriver turn the cover lock to the unlocked position and remove the cover.
3. Unplug the red battery connector (A) from the red engine connector (B).
4. Connect the red battery connector (A) to the red battery charger connector (C) and plug (D) into a 240 V outlet.

AB

To Reconnect the Battery: 1. Unplug the battery charger (D)
from the outlet. 2. Unplug the red battery connector
(A). 3. Reconnect the red battery
connector (A) to the red engine connector (B). 4. Replace the seat and lock in place.
Note: It is not necessary to remove the battery for charging. However, if the battery does not reach the outlet, it can be removed for charging. Use a screwdriver to release the battery clamp and disconnect the red battery connector from the red engine connector to remove the battery.

D AC

10 Unfolding the Frame
B A
Click
After taking the vehicle out of the package, 1) Release the Frame Lock by pulling it outward from the vehicle (Fig A). 2) While holding the Frame Lock in the released position, pull upwards
on the Steering Bar towards the front of the vehicle until it clicks into place (Fig B). 3) Let go of the Frame Lock. Tip: To make the Frame Lock easier to release, press down on the steering bar and then try again.

Installing the Steering Wheel 11
A
B
1). Remove the screw (M5*47) from the Steering Wheel. 2). Plug the steering wheel wire into the steering bar wire. (Fig A) 3). Place the steering wheel onto the top of the steering bar, match the
screw holes of the steering wheel and the steering bar. cNoteGently tuck the wires completely into the steering bar, to avoid damage to the wires. 4). Insert the screw (M5*47) into the hole and fasten with the nut to secure. (Fig B)

12 Attaching the Seat
1). Remove screws (M6*38) from the the seat’s polybag. 2). Align the two holes on the Seat over the holes on the vehicle body to
the desired position. Insert the screws through the holes on the seat and the frame, tighten with a Phillips head screwdriver. Note: There are two length options. We suggest moving the seat back to the second position, once your child outgrows the shorter length.

Operating Instructions 13
Start Button
Power switch Turn on the power switch, Press the Start Button at the right of the Steering Wheel handle (Do not release) to control the left and right steering or forward riding through the steering wheel.

14 Folding Instructions
C D
E
1) Press & hold the Lock Button & pinch the two Spring Tabs together simultaneously (Fig C). Fold the Steering Bar down (Fig D) and slide the Frame Bracket towards the seat (Fig E).
2) Ensure the Frame Lock securely locks the vehicle in the folded position.
Note: Only adults should fold and unfold the vehicle to avoid potential injury.

Maintenance 15

Important Battery and Charger Information

· Only an adult who has read and understands the safety warnings may

handle and operate the battery and battery charger. Keep away from

children.

·

time.

· Charge the battery immediately after each use. Charge for at least 8-12

hours, but no more than 20 hours.

· Charge the battery at least once a month, even if the vehicle is not used

or stored.

· Never leave the battery in a discharged condition.

· Connect the terminal of the battery and charger, then plug the charger

into a 240V AC outlet.

· It is normal for the charger to heat slightly. If the charger temperature

rises above 71°C / 160°F, disconnect the charger and call Customer

Service for assistance.

· Keep the charger away from water or excessive moisture to prevent

short-circuiting.

·

Do not charge the

battery with any other charger.

· Do not attempt to recharge non-rechargeable batteries with the original

charger.

Do not replace the battery with any other battery, otherwise the

warranty will be voided. If you need a replacement battery, see Page 20 for replacement information.

· Remove damaged batteries from the vehicle immediately. Recycle or

dispose of the used batteries responsibly.

· Do not short circuit the supply terminals.

· Do not leave the battery connected in the vehicle for extended periods

of time when the vehicle is not in use. Disconnect the battery

connector from the engine connector before storing.

· The vehicle is equipped with a thermal fuse to protect the electric

circuit. If the vehicle stops unexpectedly, turn the vehicle off and on to

reset.

16 General Care
· Regularly inspect all vehicle parts to ensure they are in good working condition.
· Regularly inspect the charger, cord, plug, and other related parts for damage.
· Remove any damaged parts and immediately contact Customer Service for replacement parts. See Service and Repairs on Page 20 for more information.
· DO NOT operate the vehicle if there are any damaged parts. · Carefully clean the vehicle with a damp cloth and mild soap. Do not
get water in or near any electrical parts. Do not wash the vehicle with a hose. · Store the vehicle indoors or use a tarp to cover it. Keep away from stoves, heaters, or other sources of heat.

Troubleshooting Guide 17

Completely read through the manual and troubleshooting guide before contacting Customer Service.

Problem Vehicle does not run

Potential Cause Battery is low Thermal fuse tripped Loose wires or loose connectors
Battery is dead
Electrical system is damaged Motor is damaged

Solution Recharge the battery Reset fuse
Ensure the battery connectors are securely attached. If wires are loose, contact Customer Service. Contact Customer Service for replacement battery Contact Customer Service
Contact Customer Service

Vehicle only runs for a short time
Vehicle runs slowly

Undercharged battery
Overcharged battery
Battery is old Battery is not fully charged Battery is old
Too much weight on vehicle Harsh conditions

Make sure there is a secure connection when the battery is recharging. Recharge for at least 8-12 hours Never charge the battery for more than 30 hours Replace battery Ensure a secure connection when the battery is recharging.
Contact Customer Service to order a replacement battery. Reduce weight on vehicle 25kgc55 lb) Operate the vehicle on level ground and safe surfaces

18

Problem Vehicle needs a push to start

Potential Cause Loose wires or loose connectors

“Dead spot” on motor

Solution Ensure the battery connectors are securely attached. If wires are loose, contact Customer Service. A “dead spot” means electricity is not being delivered to the terminal. Contact Customer Service.

Cannot stop the vehicle Electronic component is damaged

Contact Customer Service

Motor or gear box

Motor or gear damage Contact Customer Service

make grinding noises

Battery will not recharge Charger is not plugged in Plug the charger into a

functioning wall outlet.

Charger is not working Call Customer Service for a

replacement.

Loose connector or loose Check that the connectors are

adapter

securely plugged into each

other.

Battery makes bubbling This is normal

No action required

noise while recharging

Battery makes noises and This is normal

No action required

heats up when charging

FCC Information 19
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
· Reorient or relocate the receiving antenna. · Increase the distance between the equipment and the receiver. · Consult dealer or an experienced radio/TV technician for help. · Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected. · Check the state or local requirements for the product before using the
product.
responsible for compliance could void the user’s authority to operate the equipment.

20 Service and Repairs
If your product requires service, repairs or replacement parts, please visit us online at www.electricrideon.com.au
Or contact us at: Toll Free Service Phone: 1800 224 094 emall: [email protected] Hours: 9.00 AM – 5.00 PM (AEST), Monday – Friday www.electricrideon.com.au

Warranty 21

One-Year Limited Warranty
Hunter Products warrants that your 6v vehicle will be free from defects in materials and workmanship for the vehicle (except for the 6-volt battery) for a period of 12 months, from the date of purchase. This warranty only applies where the product is completely and correctly assembled and used in accordance with all accompanying recommendations and users instructions. This warranty is in addition to your rights under the Australia Consumer Law.

Hunter Products, at its option will provide you with a refund or replacement parts for this product if the 6v vehicle becomes defective within the warranty period. Hunter Products will bear the reasonable expense of claiming the warranty. This warranty will no longer apply where the defect is a result of an accident, misuse, abuse, neglect or other causes not arising out of defects in materials or workmanship, nor does it cover damages arising out of damages arising out of service by other than an authorised service person.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Please retain your receipt as proof of purchase and contact Hunter Products for further assistance on how to process any warranty claims.

Business name: Business address: Toll Free Phone: Email address:

Hunter Products Pty Ltd 233 Bay Street, Brighton, VIC 3186, Australia 1800 224 094 (Monday to Friday 9.00 to 5.00pm AEST) [email protected]

References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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