BK200-K Go Kart Powersports
Product Information: Product Name: Go Kart Model Number:
BK200-K Manufacturer: Coleman Powersports Contact Number:
888-405-8725 Usage Instructions: 1. Removal from
Crate: – Remove the metal crate from around the Go-Kart. –
Locate and remove the Owner’s/ Operator’s manual, set up
instructions, and all documentation. Read the manual thoroughly
before starting the Go-Kart for the first time. – Remove all parts
and hardware from the crate and set them aside. Note that some
hardware may already be mounted on the Go-Kart and will need to be
removed and re-attached during assembly. 2. Rear Assembly: –
Attach shocks on each side of the rear assembly using M10 bolts and
Lock Nuts provided. – Install the rear tires on the rear hubs and
secure them with M10 Lock Nuts. Make sure the hub is tight and that
the Cotter Pin is installed. – Snap Rubber Hub Caps onto the hubs.
3. Front Assembly: – Lift the center of the Go-Kart using a
floor jack to install shocks, spindles, and wheels. – Install the
front tires on the front hubs and secure them with M10 Lock Nuts.
Make sure the tires are facing forward. – Torque the Lug Nuts to 29
ft.lbs (40Nm) on all four tires. 4. Seat Installation: –
Attach the Middle protecting pole using M8 X 55 bolts, Concave
Spacers, and Lock Nuts. – Attach the Front protecting pole using M8
X 60 bolts, M8 X 55 bolts, Concave Spacers, and Lock Nuts. – Attach
the Rear guide bar using M8 X 60 bolts and Concave Spacers. –
Tighten all bolts on the rack and Brush Guard assembly. Note: Keep
the bolts loose until the brush guard is completely assembled. 5.
Front Bumper Installation: – Attach the Front Bumper using
M8 X 60 bolts, M8 X 55 bolts, and Lock Nuts. Note: Always fill the
Go-Kart with the correct amount and grade of engine oil as listed
in the Owner’s Manual before starting it. Make sure to read and
understand the Owner’s/ Operator’s Manual for safety, parts,
functions, pre-ride inspection, starting, and maintenance
instructions. For any questions or assistance with these assembly
instructions, contact Coleman Powersports at the provided phone
number.
POWERSPORTS
CAUTION
THIS GO KART WAS SHIPPED WITHOUT ENGINE OIL. ALWAYS
FILL WITH THE CORRECT AMOUNT AND GRADE OF ENGINE OIL
AS LISTED IN THE OWNER’S MANUAL
ASSEMBLY/PRE-RIDE INSPECTION INSTRUCTIONS
BK200-K
FOR QUESTIONS ABOUT THESE ASSEMBLY INSTRUCTIONS, CALL COLEMAN POWERSPORTS 888-405-8725
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NEVER ATTEMPT TO START THIS GO KART WITHOUT READING AND UNDERSTANDING THE OWNER’S/ OPERATOR’S MANUAL. THE OWNER’S OPERATOR’S MANUAL PROVIDES INFORMATION
ON SAFETY, PARTS, FUNCTIONS, PRE-RIDE INSPECTION, STARTING AND MAINTENANCE
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REMOVAL FROM CRATE
1. Remove metal crate from around Go-Kart.
2. Locate and Remove Owner’s/ Operator’s manual, Set up instructions and all documentation.
Note: Read Owner’s / Operator’s manual thoroughly before starting Go-Kart for the first time.
3. Locate and remove all parts and hardware from crate and set aside.
Note: Some hardware may already be mounted at part locations on the Go-Kart. This hardware will need to be removed then re-attached during assembly.
HARDWARE PACK
Rear Tires
Front Tires
Rubber Hub Caps
Gas Tank
Rear view mirror
hesdlamps
Instrument shell assembly
11
The turn signal
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Hardware:
M10 X 45 bolts 4ea. (1) M10 Lock Nuts 4 ea. (2)
1
2
Note: The center of the Go-kart will need to be lifted to install shocks, spindles and wheels. This can be done with a floor jack.
2
Rear assembly
1. Attach shocks on each 1si.dIensotafllfrsohonctkassosneemacbhlysitdoe of rteoapr asshseomckblymaonudntotsewacihthsiMde10 obfoflrtosnt(a1)rmanasdseLmobclky.NAuttasc(h2) shocks to shock mounts with M10 bolts (1) and Lock Nuts (2).
1
Install Locations
Front assembly 2
23
FRONT WHEEL INSTALLATION
FRONT AND REAR WHEEL INSTALLATION
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1
1
2
MM1010LLuogckNnuutsts1-6 8eap. c(1s).(1)
2
1. Install front tires with
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3
the tires should be facing forward 2.(2S).ecure each tire onto each front hub(3) using 4 –
M10 Lug Nuts(1).
3. Tighten Lug Nuts to
29 ft.lbs(40Nm) on all four
3
tires.
4
2. Install rear tires on the rear
hubs (3). Install front tires on the
1
front hubs (4). Secure tires with
the M10 Lock Nuts (1) provided.
Torque nuts to 29 ft.lbs (40Nm)
1
3. Inspect hub, make sure hub is tight and that Cotter Pin (5) is
5
installed.
6
4. Snap Rubber Hub Caps(6) on hubs.
36
SEAT INSTALLATION 4
BRUSH GUARD INSTALLATION
M8 X 60 bolts 5 ea. (1) M8 X 55 bolts 6 ea. (2)
1
2
3
M8 Lock Nuts 6 ea. (3)
M8 Concave Spacers 1 7 ea. (4)
4
1. Attach Middle protecting pole (5) with M8 X55 bolts (2) , Concave Spacers (4) and Lock Nuts (3).
14
2. Attach Front protecting pole (6) with M8X60 bolts (1) , M8X55 bolts (2) Concave Spacers (4) and Lock Nuts (3).
3. Attach Rear guide bar (6) with M8X60 bolts (1) , Concave Spacers (4) .
Tighten all bolts on rack and Brush Guard assembly. Note:Do not tighten bolts at this time, keep bolts loose until the brush guard is completey assembled.
152
234
14
FRONT BUMPER NSTALLATION
M8 X 60 bolts 2 ea. (1)
1
M8 X 55 bolts 2 ea. (2)
M8 Lock Nuts 4 ea. (3)
M8 Concave Spacers 4 ea. (4)
2
3
4
1. Attach Front Bumper(5) to Frame with M8X 60 bolts (1) , M8 X 55 bolts
(2),Concave Spacers (4) and Lock Nuts (3).
5
134 234
136
OIL COOOILLECRONOSLTEARLLIANTSITOANL(ULsAe TonIlOyNin 200cc)
M6 X 20 bolts 2 ea. (1) M6 X 30 bolts 2 ea. (2) M6 Lock Nuts 4 ea. (3)
12
3
1. Attach Oil Cooler(4) to Frame and Rear guide bar with M6 X 20 bolts (1) , M6 X 30 bolts(2), and Lock Nuts (3).
13 4
23
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WARNING
NEVER ATTEMPT TO START THIS GO KART WITHOUT READING AND UNDERSTANDING THE OWNER’S/ OPERATOR’S MANUAL. THE OWNER’S/ OPERATOR’S MANUAL PROVIDES INFORMATION PROVIDES INFORMATION ON SAFETY, PARTS, FUNCTIONS, PRE-RIDE INSPECTION, STARTING AND MAINTENANCE
POWERSPORTS
(888) 405-8725 1775 E. University Dr., Tempe, AZ 85281
www.colemanpowersportsusa.com
www.facebook.com/colemanpowersportusa.com www.instagram.com/colemanpowersports_usa
WE POWER. YOU ADVENTURE. | Coleman Powersports
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