V-tuf Mammoth Xlr 240 Volt Industrial Vacuum Cleaner User Manual

V-TUF Mammoth XLR 240 Volt Industrial Vacuum Cleaner

ASSESSORIES INCLUDED

1. 3 METRE HEAVY DUTY YELLOW 38MM HOSE
2. 38MM STAINLESS STEEL TUBES & ELBOW
3. 420MM WIDE WET & DRY FLOOR HEAD
4. 38MM ROUND BRUSH WITH HORSE HAIR
5. 38MM CREVICE TOOL
6. AQUA-DRY BASKET FILTER
7. FOAM FILTER

INTRODUCTION

Thank you for purchasing a product from the V-TUF Industrial Cleaning Equipment range. V-TUF is focused on research and development to make sure you are fully satisfied with your purchase. Please read this manual carefully and follow the instructions to ensure you get the best performance from this machine. Congratulations on your choice and we trust you will obtain satisfaction from using it.

IMPORTANT POINTS TO NOTE AT ALL TIMES!

1. Always ensure you are using the correct combination of filters for the task you are on. (See page 4.)
2. If you experience vacuum loss, please clean the filters, check & clear the blockage in the suction line, and blast the vacuum head vents with air, so you have maximum suction power. (See page 4 & 5.)
3. Do not leave the vacuum motors running if there is loss of suction, as they can overheat.
4. After every hour of use especially when vacuuming dry flammable dust, blast the filters clear with an airline and blast the vent areas in the vacuum head to clear any build-up of dust. (See page 4 & 5.)
5. Never use standard extension cords on the 240 volt machines, as these are not sufficient for three motor operation and can burn the motors out – use the ‘Motor saver’ extension cords (see page 14)

GENERAL INFORMATION

1. This manual has been included as an integral part of the appliance and should be carefully read through before using the machine.
2. Take the appliance out of its packaging and make sure it is in perfect condition, including accessories and any optional extras you have purchased from the V-TUF range.
3. Make sure that the electrical data of the appliance, shown on the label, corresponds to those of the mains supply.
4. The appliance must only be used with V-TUF accessories and spare parts as these ensure safe and perfect operation.
5. The manufacturer disclaims all liability for injury to persons and animals and damage to things due to the irresponsible use of the appliance and to the use of non original accessories and spare parts.
6. The repair and/or replacement of the various component parts, especially electrical parts, must be done by skilled personnel.
7. The appliance is suitable for use in a range of applications: (hotels, schools, factories, shops, etc…)

INSTALLATION

1. Check the position of the filter and the clips that fasten the head to the tank. Incorrect filter positioning can cause serious damage to the machine.
2. Fit the hose to the vacuum connector; fit the required accessory to the end of the hose.
3. Connect the power cable of the appliance to the power socket with switches on “0” (OFF POSITION).
   
4. For general DRY material vacuuming and a bit of WET material vacuuming (typical in auto valeting), ensure the Aqua-dry and the Foam filter is in place. (See image 4)
   
5. To vacuum liquids, empty the dust from the container, remove the main Aqua-Dry basket filter and ensure the foam filter is fitted. (See image 5 on the right) After the vacuum has been used for wet use ensure the tank and foam filter is dry before vacuuming dry material.
   
6. Important: If you are vacuuming a lot of fine dust, we advise you to fit the optional High Efficiency FILTER – VTVS7026L, fits over the main basket filter, as shown in the image. This filter must be used for grain store cleaning on farms or in industry where there is fine dust or if your notice your machine losing suction quickly.
   
7. The noise level is below 85 dB(A)

OPERATION INSTRUCTIONS

1. Ensure that there is sufficient ventilation for the machine and the operator
2. Make sure the machine on a sound and stable surface.
3. Ensure the machine is switched to the off position, connect to the correct and sufficient power source, switch machine on, use according to the guidelines and turn machine off after operation.

IMPORTANT

1. The wet and dry machines feature a floating valve that interrupts the vacuum when the tank is full of liquid. When this occurs, turn the machine off and empty the entire contents of the tank.
2. Do not use your machine if it is not functioning correctly. Regularly inspect electrical leads and connections, filters and listen for unusual noises. If in doubt, contact your nearest service centre for advice.

MAINTENANCE

1. The filter element can be blown clean OR washed with water. Ensure that it is completely dry before the operation.
2. Replace the vacuum filter if it acquires holes, torn or damaged. Holes and/or cuts on the sides of the filter could allow transit of dust / materials and become the cause of serious damage to the user and surrounding people, and the appliance.
3. Check and free the blocked parts (vacuum pipes, connector, brushes, etc.) from any deposited materials.
4. If necessary, clean the tank and in any case, never leave dust or liquid residues in the tank for long periods of time.
5. Fires can be started by excess flammable dust, so it is recommended for the vac head to be blown out with air periodically. Blast the inlet to motors with air and blast the exhaust ports with air. (See image)
6. If the filters have not been fitted correctly and the dust has gone through the motors, undo the 5 screws on top of the machine and blast the area under the cover and the fans of the motors clean.
   

IMPORTANT INFORMATION

Never use the machine if you are unsure or become uncertain due to any faults of any kind, including those not mentioned in this manual.

Technical Information

Safety Instructions

These instructions are for the user’s safety, and all users of the V-TÜF cleaning equipment should ensure to have read this literature before using the machine.

• Fires can be started by excess flammable dust, so it is recommended for the vac head to be blown out with air periodically. Blast the inlet to motors with air and blast the exhaust ports with air. Periodically open the top by undoing the 5 screws and blast the area out with area.
• Do not use with a damaged cable.
• Do not run over the cable.
• Should be inaccessible for children and pets.
• Do not use in the presence of flammable gasses.
• Do not clean up any hot material, e.g. ash.
• Always turn off the machine, and then unplug it, before you service the machine.
• Do NOT use this machine without the recommended filters for the task , as this is a health hazard and machine damage will also come as a result.

All repairs on V-TÜF products should be done by a V-TÜF service representative.

• If the machine shuts down, be sure to turn off the machine and unplug it before troubleshooting.
• For safety, the machine contains an electronic overload protection.
• Always turn off and unplug the machine when it is not in use.
• If any part of the appliance becomes damaged or fractured, it must be replaced by a V-TÜF engineer.

SAFETY PRECAUTIONS

Caution: what to do

1. All power conduction parts must be protected against water. SHORT CIRCUIT RISK.
2. All services or maintenance performed on the appliance must always be done with the plug disconnected from the power supply.
3. Operation with a residual current circuit breaker provides extra protection for the operator (I_n=30 mA).
4. Only ever use the appliance for the purposes for which it has been designed and manufactured. ACCIDENT RISK.
5. If vacuum exhaust starts emitting water or foam, turn off immediately and waste level and ensure all correct filtration is present.

Caution: what not to do

1. Do not leave the machine running and unguarded nor within reach of children, animals or persons that are not responsible for their own actions. ACCIDENT RISK.
2. Do not vacuum inflammable combustion substance (e.g.: hot ashes), explosive and toxic substances, electrostatic or substances that are dangerous for health. EXPLOSION OR POISONING HAZARD
3. Do not rest the vacuum inlet on or move this close to delicate parts of the body (eyes,ears, mouth, etc.). ACCIDENT RISK.  
4. Do not touch the plug and/or socket with wet hands. ELECTRIC SHOCK RISK.    
5. Do not soak the appliance or spray it with liquid substances. SHORT CIRCUIT.
6. Do not pull or lift the appliance using the power cable. SHORT-CIRCUIT RISK.  

VACUUM CLEANER

SAFETY INDICATIONS

Operator safety

This manual is to be considered as an integral part of the general user manual and provides the necessary instructions vacuum cleaners.
The supplied general instruction booklet must be read beforehand.
In addition to the user instructions and the current regulations in the country of use, the sector’s recognised technical regulations for the safe and appropriate use of this equipment must also be followed.
The UNI 10720 standard (Guidelines for selection and use of respiratory protective devices) establishes the guidelines for the criteria of selection, use and maintenance of respiratory protective devices

Transport and handling

ATTENTION
Be sure to close all of the dirt container’s locking hooks before transport.
Do not turn the device upside down.

Possible uses for the vacuum cleaner

The vacuum appliances to which these user instructions refer are suitable for professional use and, in particular, for general cleaning of buildings, vehicle valeting, flooding, drain or sink unblocking. Please see page 3to ensure the correct filters are in place.

The collection of the following materials is forbidden:

– Incandescent (white, glowing, or luminous with intense heat) materials;
– flammable and explosive dusts (for example, magnesium dusts, aluminium dusts, etc.);

Can also be used as a Standard Wet & Dry Industrial Vacuum Cleaner – for non-hazardous cleaning.

The use of this device for the elimination of dirt must be performed in rooms or environments which are sufficiently ventilated whenever the device’s exhaust returns into the environment itself. The user must respect the current national regulations in the country in which the device is being employed.
The equipment’s end user must be read and understood for its use before beginning any work activities, taking note of the safe usage regulations. The user must also receive instruction regarding the dangers deriving from the aspirated materials and the methods for their safe disposal.

Maintenance, cleaning and repair

Only perform the maintenance work described in this booklet on the equipment. In case of uncertainty, contact the dealer or an authorized service centre.

BEFORE FIRST USE

Vacuum assembly and testing

Before using the device, check that:
No foreign elements are present within the container.
Ensure that the head if fastened down with the head clips. This guarantees an air-tight seal.

The hose is correctly connected to the tank. the machine is connected to the correct electrical supply.

Initial working phase check

Before beginning to vacuum, check that the filters fit properly within the device and that they are positioned correctly.
Check that the main cap of the tank and the cap on the drain hose are firmly in place (see below:

The vacuum has a float valve to seal the air flow to the vacuum motors when  the liquid being vacuumed reaches the maximum level in the tank.
The motors will still run but the sound will be become higher and there will be no more suction.

The following must be done:

1. Switch off all motors
2. Loosen the hand nut on the drainpipe & remove the plug (see figure  below)
   
3. Drop drainpipe to an area you wish to dispose if the liquid. (See below) Please note: You cannot run the vacuum motors while doing this.
   

USE OF THE DEVICE

ATTENTION The aspiration of flammable dusts/substances is forbidden.
The sector’s reference standard, EN 60335-2-69/A1:2004, lists the dusts which present a risk of explosion when brought into contact with ignition sources.

Filter reference table:

ATTENTION Check periodically during use.

END OF WORK ACTIVITI

After vacuuming, the user must open the vacuum.
Disconnect the device’s power supply by removing its electrical plug from the outlet.
Empty the container and clean the vacuum.
Store the vacuum in a safe place where it cannot be accessed by unauthorised personnel.

MAINTENANCE: FILTER REMOVAL

ATTENTION Be careful to not stir up dusts when performing cleaning operations, filter checks or filter replacements. Use a protective mask.

Emptying the dirt from the container

ATTENTION The container can only be emptied when the device is switched off. Remove the device’s cover, turn the container upside down and empty it. The waste materials must always be disposed of in compliance with the current local laws

Replacing the foam element

Open the closure hooks, lift the vacuum’s cover from the container and set it down with the filtering system oriented upwards (use the container as a support surface if necessary).
Slide the old foam filter off and check the float is free and clean. Clean the areas covered by the filter. Insert the new foam filter firmly by following the removal  procedure above in the opposite order so no air can flow around the filter. Dispose of the used filter in compliance with the current local laws.

ATTENTION Never use the vacuum without a filter installed

TROUBLESHOOTING

Common wearing parts

Vacuum main components and vacuum head parts

Common wearing parts

Vacuum head parts (continued)

LIST 1

LIST 2

Common wearing parts

Tank parts

Accessories

For more details contact us:
V-TÜF
FENCO GROUP LTD
UNIT 5 CHRIS SHARP BUILDING
SCAMPTION
LN1 2SX
United Kingdom
E-mail: [email protected]
Web: www.v-tuf.com

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References

• Greenham Site | Homepage
• V-TUF.co.uk - Professional Pressure Washers and Dust Extractors
• V-TUF.co.uk - CABLE 3 CORE V-TUF PVC 2.5 YELLOW (per meter) - I3.325YEL-1M
• V-TUF.co.uk - PLUG 110 VOLT 16 AMP (YELLOW) - I5.000
• V-TUF.co.uk - PLUG 240 VOLT 13AMP (TOUGH PLASTIC) - I4.000
• V-TUF.co.uk - SWITCH - SEALED & RED ILLUMINATED 'VRS' TYPE 10AMP - fits MIDI, Mighty, MAXI, VACW&D, RAPID - VTVS7422
• V-TUF.co.uk - Electricity Supply Cable For Pressure Washers / Accessories
• V-TUF.co.uk - EXTENSION LEAD ' Motor Saver' - 30M 240VOLT 2.5mm (13AMP) - I10.1630
• V-TUF.co.uk - HOSE - 15m (38mm) FOR MAXi & MAMMOTH STAINLESS VACUUM DUST EXTRACTOR - VTVS8000(15M)
• V-TUF.co.uk - Vacuum Cleaner Accessories Kit - for V-TUF MAXI & MAMMOTH-STAINLESS, MAMMOTH XLR
• V-TUF.co.uk - MOTOR - VAC 240 Volt 1200 Bypass Motor - MAMMOTH240-XLR - VTVS042XLR
• V-TUF.co.uk - MOTOR - VAC110 Volt Bypass Motor MAMMOTH - VTVS066
• V-TUF.co.uk - FILTER Basket - AQUADRY (110L) - Fits Mammoth XLR
• V-TUF.co.uk - FILTER Basket - AQUADRY (110L) - Fits Mammoth XLR
• V-TUF.co.uk - FILTER NYLON - High Efficiency - LARGE For Maxi 80, Mammoth Stainless & Mammoth XLR
• V-TUF.co.uk - FILTER Blue Sponge - For Maxi, mammoth stainless,Mammoth XLR, Vac W&D, Spayex
• V-TUF.co.uk - HOSE - 3m (38mm) FOR MAXi VACUUM DUST EXTRACTOR - VTVS8000
• V-TUF.co.uk - HOSE END - Machine End (52mm Ø x103mm LONG) for 38mm (New Type) for MAXI & NEW MAMMOTH STAINLESS - VTVS7213M - FITS MAXI & NEW MAMMOTH STAINLESS
• V-TUF.co.uk - HOSE - V-TUF HIGH STRENGTH 38mmID YELLOW for VACUUM CLEANER (Per metre) - H2/1Y
• V-TUF.co.uk - CREVICE TOOL - V-TÜF 40mm - FITS MAXI & MAMMOTH RANGES
• V-TUF.co.uk - FLOOR HEAD - V-TUF 38MM VACUUM CLEANER 420MM Wet & Dry C/W WHEELS
• V-TUF.co.uk - TUBE SET - 38MM STAINLESS STEEL 3 PIECE WAND SET V-TUF PROFESSIONAL - WND/2
• V-TUF.co.uk - V-TUF 38MM VACUUM CLEANER BULLDOSER 450MM WIDE Wet & Dry FLOOR TOOL C/W WHEELS