Phocos Cis-n Solar Charge Controller User Manual

Phocos Cis-n Solar Charge Controller User Manual

phocos CIS-N Solar Charge Controller User Manual
phocos CIS-N Solar Charge Controller

Please read the instructions carefully and thoroughly before using the product. It comes with a number of outstanding features, such as:

  • Case protection: IP68 protection, in 1.5 m water depth 72 hours.
  • Dimming function
  • Control unit (CIS-CU) to configure CIS charge controller via infra-red data link
  • External temperature sensor for temperature compensation of charge voltages
  • Widely programmable
  • 3 stage charging (boost, equalization, float) for flooded battery, 2 stage charging (boost, float) for sealed battery
  • Automatic recognition of system voltage 12/24 V

General Safety Information

Warning icon This manual contains important installation, set up, and safety operating instructions.

Please read the instructions and warnings in this manual carefully before beginning any installation.
Please do not disassemble or attempt to repair Phocos products. Phocos charge controllers do not contain user serviceable parts.
Please observe all instructions with regards to external fuses/breakers as indicated.
The information contained in this manual must be observed in its full extent. The manual contains information regarding installation, set up, and operation.
Please read this manual carefully before using the product, and pay special attention to the safety recommendations in it.

Maintenance and installation notes

When installing or working on the PV system, please disconnect the PV (solar) modules from the charge controller first, to prevent any damages to the charge controller!
Please verify that all cable/wire connections are done properly and well insulated and that no water or humidity can ingress. This avoids any bad or loose connections that would result in excessive heating or further damage.
Please install a fuse or breaker near the battery before installing or adjusting the controller!

High voltage risks

Never touch any electrical conductors to avoid electrical shock.
Never work on live (energized) electrical equipment.
When working around a battery, do not allow tools to bridge the battery terminals, or short circuit any part of the battery.
Use only tools with insulated handles.
Operation of this device may produce a high voltage which could cause severe injuries or death in case of improper installation or operation of the device.
PV modules can generate high DC voltages!

Mains and charging current risks

Make sure the cables are always connected to the correct terminal. An electrical shock can be lethal. In general, any electric shock can be dangerous to your health.

CE labeling

The product is CE compliant.

Connecting and Grounding

  • Connect wires in order indicated 1 2 3 4 5 6 7 to avoid installation faults.
  • To avoid any voltage on the wires, first connect the wire to the controller, then to the battery, panel or load.
  • Recommended minimum wire size: CIS05: 1.5 mm2; CIS10: 2.5 mm2; CIS20: 4 mm2.
  • Make sure the wire length between battery and controller is as short as possible.
  • Be aware that the positive terminal of CIS are connected together and therefore have the same electrical potential. If any grounding is required, always do this on the positive wires.
  • Some equiptment, like relays, gates or motors, can damage the controller by magnetic induction, when it switches off. To prevent this, reverse connect the diode (such as 1N5401 .. 1N5408) between LOAD positive and LOAD negative.
 FunctionCablemarkerWiresize(crossection)Color
1Positive battery terminalCOMMON+AWG13(2.5mm2)Red
2Negative battery terminalBATERY-AWG13(2.5mm2)Black
3Positive panel terminalCOMMON+AWG13(2.5mm2)Red
4Negative panel terminalSOLAR-AWG13(2.5mm2)Blue
5Positive load terminalCOMMON+AWG13(2.5mm2)Red
6Negative load terminalLOAD-AWG13(2.5mm2)Gren
7Dimming signal terminalAWG24(0.25mm2)Black

To dimming terminal of lamp
Dimming terminal of lamp

Display & Warning Functions

LEDStatusFunction
LED indicator0nController connected to battery, night detected
FlashController connected to battery, day detected
OfNo battery connected
LED indicatorOnLoad low/high voltage disconnect (LVD/HVD)
FlashLoad over curent
OfLoad OK
LED indicatorOnDimming be cause of LVD/HVD
OfTime controled dimming
All LEDGren->Red->Gren->Programming

Night-Light Function

The CIS controller comes with a sophisticated night-light function. It controls the load output at night and is widely programmable.
There are 3 modes available:
Standard Controller, Dusk to Dawn and Evening/Morning modes.
Night-Light Function

“Middle of night” is detected automatically as the midpoint between dusk and dawn, no setting of a clock is required. It may take several days until the controller has “learned” the middle of the night precisely. “Middle of night” may be different from 12:00 midnight depending on your location.

The controller recognizes day and night based on the solar array open circuit voltage. This day/night threshold can be modified according to local light conditions and the solar array used.

Testing Function

Pushing the test button on the CIS-CU (Control Unit) will switch on load terminal for 2 minutes. If pressing the button causes a load disconnect event (LVD/SOC, over current) the load will be switched off.

Safety Features

 Solar terminalBattery terminalLoad terminal
Reverse polarityProtected(1)Protected(1)Protected(2)
Short circuitProtectedProtected(3)Switches of immediately
Over currentN/AN/ASwitches of with delay
Reverse currentProtectedN/AN/A
Over voltageMax.5 V(4)Max.40VSwitches of above 15.5 V/31.0 V
Under voltageN/AN/ASwitches of
Over temp.Reduces the charging current by PWM if over temperature occurs and switches of the load if the temperature reaches a high level.
  1. Controller can not protect itself in a 24 V system; U panel-U battery is limited to 40 V.
  2. Controller can protect itself, but loads might be damaged.
  3. Battery must be protected by fuse, or battery will be permanently damaged.
  4. The solar panel voltage should not exceed this limit for a long time as voltage protection is done by a varistor.

WARNING: The combination of different error conditions may cause damage to the controller.
Always remove the error before you continue connecting the controller!

Low Voltage Disconnect Function (LVD)

  • State of charge (SOC) controlled: Disconnect at
    11.00/22.00 V to 11.70/23.40 V(SOC1), 11.12/22.24 V to 11.76/23.52 V(SOC2), 11.25/22.50 V to 11.83/23.63 V(SOC3), 11.38/22.72 V to 11.89/23.78 V(SOC4), 11.51/23.02 V to 11.96/23.92 V(SOC5), 11.64/23.28 V to 12.02/24.04 V(SOC6) .
  • Voltage controlled (LVD): Disconnect at a fixed voltage between 11.0/22.0 V and 11.9/23.8 V (Step 0.1 V)

Note: The two voltage levels before/ after the slash are valid for 12 V and 24 V systems respectively.

Factory Settings

You can configure CIS charge controllers via the Control Unit (CU). See CU manual for details.

 Factory setting
Load modeStandard controller
Low voltage disconnectSOC4
Battery typeSealed
Dimming value50%

Liability Exclusion

The manufacturer shall not be liable for damages, especially on the battery, caused by use other than as intended or as mentioned in this manual or if the recommendations of the battery manufacturer are neglected. The manufacturer shall not be liable if there has been service or repair carried out by any unauthorized person, unusual use, wrong installation, or bad system design.

Technical Data

Nominal voltage12/24 V, automatic recognition
Boost voltage14.4/28.8 V (25 °C), 2 h
Equalization voltage14.8/29.6 V (25 °C), 2 h
Float voltage13.8/27.6 V (25 °C)
Load disconnect voltage11.00-12.02 V/22.00-24.04 V By SOC
11.0-12.0 V/22.0-24.0 V By voltage
Load reconnect voltage12.8/25.6 V
Max. panel voltage50 V @ 24 V / 30 V @ 12 V
Evening hours /Morning hours0-15 hours / 0-14 hours
Dimming value0…100 % output power
Dimming output voltage0 V to 10 V relative to battery minus
Night/day detect2.5-10 V
Battery typeFlooded, sealed
Temp. Compensation4.2 mV/K per cel
Max. solar current5/10/20 A, According to model @ 60 °C
Max. load current5/10/20 A, According to model @ 60 °C
Dimensions82 x 58 x 20 mm
Wire sizeAWG 13 (2.5 mm2)
Typical power consumptionLower than 8/10mA
Ambient temp. range**-40 to +60 °C
Case protectionIP68 (1.5 m, 72 h)
Max altitude / Weight4000 m / 150 g

** :At 60°C CIS can only have full current on panel or load, not together.

Support

Subject to change without notice. Version: 20141113
Made in one of the following countries:
Germany – China – Bolivia – India
Phocos AG – Germany www.phocos.com

ISO9001
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References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


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