Xpotool 62680 Hand-geared Crane Trolley User Manual

Xpotool 62680 Hand-geared Crane Trolley User Manual

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XPOtool 62680 Hand-Geared Crane Trolley

XPOtool 62680 Hand-Geared Crane Trolley

Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps, and technical data can differ insignificantly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities, please contact us.

The information contained in this document may alter at any time without previous notice. It is prohibited to copy or spread any parts of this document in any way without prior written allowance. All rights re-served.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure that the operating manual is complete, faultless, and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing from you.
Send an e-mail to:

[email protected] or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in various languages can be found in our online shop via:
https://www.wiltec.de/docsearch

Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler

Germany
To return orders for exchange, repair, or other purposes, please use the following address. Attention! To allow for a smooth execution of your complaint or return, it is important to contact our customer service team before returning the goods.

Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler

E-mail: [email protected]
Tel: +49 2403 55592–0
Fax: +49 2403 55592–1

Introduction

Thank you for purchasing this quality product. To minimise the risk of injury we urge that our clients take some basic safety precautions when using this device. Please read the operation instruc-tions carefully and make sure you have understood its content.

Keep these operation instructions safe.

Safety instructions

Certain tasks and operations must not be performed with this trolley as they might lead to personal injury or property damage.

  • The transport of persons is not allowed.
  • Do not transport objects above persons’ heads.
  • Loads must be lifted vertically. Diagonal pull must not be performed.
  • Do not attempt to free jammed loads by tearing at them.
  • Do not leave lifted loads unobserved.
  • Do not reach into the moving parts.
  • It is prohibited to use the trolley to tear objects off, loosen, or pull them horizontally.
  • The maximum load capacity of the trolley must not be exceeded.
  • Check the trolley for damage and signs of wear before using it. A damaged trolley must not be used and must be repaired by qualified personnel before it can be used again.
  • Always make sure the trolley is properly and securely connected to the beam before using it.
  • Check the rollers of the trolley before every use. It is important to inspect the side clearance between the rollers and the beam.
  • Before using the trolley, always check the screw retention as well as the fastening of the trav-erse.
  • The personnel intended to operate the trolley must have read and understood the information and instructions stated within this operation manual and must be familiar with the device before operating it.
  • Do not wear loose clothing, jewellery or accessories and make sure to keep long hair tied up or covered by snood-type cap. Loose accessories, clothing, or long hair might get caught in moving parts and cause severe injuries.
  • Labels and signs depicting safety instructions must not be removed or garbled. All security in-structions located on the trolley must be kept in readable condition.
    Important! The trolley was designed for manual operation and must not be operated with a motor or other means such as a drill.

Assembly

  1. Accurately measure the width of the beam, to which the trolley is supposed to be attached to.
  2. Equally attach a number of spacers to the inside of the trolley that causes the wheel flanges of the rollers to be 6 mm wider than the width of the beam.
  3. Mount the remaining spacers to the outside of the plate assemblies and attach matching nuts to the suspension bolt.
  4. A minimum of 1 spacer must be place on the inside as well as on the outside of every lateral plate (Fig. N).
  5. Loosen the nuts of the suspension pin and straddle the lateral plates to enable the rollers to effortlessly slide along the beam.
  6. Tighten the previously loosened nuts and make sure they securely rest against the spacers before attaching a light weight to the trolley to confirm that all the rollers contact the beam. Once again tighten the nuts and secure them with the help of locking devices.
  7. If mounting the trolley to a beam requiring its minimum width settings, its suspension pin needs to be moved to prevent it from interfering with the movement of the chain.
  8. Attach the maximum safe working load to the trolley and slowly and carefully move it along the entire beam to check the safety of the track.

XPOtool 62680 Hand-Geared Crane Trolley-1

Installation

Plain trolley

XPOtool 62680 Hand-Geared Crane Trolley-2

Beam width

Gear trolley

XPOtool 62680 Hand-Geared Crane Trolley-3

Beam width

Exploded drawing and parts list

XPOtool 62680 Hand-Geared Crane Trolley-4

NameName
1Lateral plates10Suspension plate
2Roller11Suspension pin
3Bearing12Left plate assembly
4Circlip13Pinion
5Bearing cover14Drive screw
6Ball bearing race15Right plate assembly
7Spacer16Sprocket
8Hexagonal nut17Hand chain
9Cotter-pin

Technical Specifications

Plain trolley

 

Capac- ity (t)

Recom- mended l- beam width (㎜) 

Weight (㎏)

 

A

 

B

 

C

 

D

 

E

 

H

 

J

 

K

 

M

 

Size (㎜)

 

0.5

75–1254.1 

112

 

161

 

188

198 

23

 

72

 

52

 

36

 

25.5

200 × 79 × 155
75–1804.2251280 × 75 × 155
 

1

75–1257.3 

119

 

203

 

214

220 

11

 

91.5

 

69

 

46

 

29

210 × 80 × 190
75–1807.5262250 × 85× 190
 

2

100–15010.7 

125

 

225

 

228

245 

14

 

102

 

75

 

46

 

30

230 × 95 ×195
100–20011293280 × 105 × 195
 

3

100–15017.4 

165

 

274

 

304

268 

8

 

122

 

99

 

76

 

46

280 × 105 × 245
100–25018318325 × 110 ×245
 

5

125–17528.3 

183

 

302

 

334

305 

21

 

141

 

108

 

100

 

44

315 × 140 × 320
125–25029380386 × 140 × 331
 

10

110–20061.2 

250

 

367

 

434

405 

36

 

174

 

128

 

93

 

63

 

500 × 210 × 350

110–30062503

Gear trolley

 

Capac- ity (t)

Recom- mended l- beam width (㎜) 

Weight (㎏)

 

A

 

B

 

C

 

D

 

E

 

H

 

J

 

K

 

M

 

Size (㎜)

 

0.5

75–1258.55 

112

 

161

 

188

198 

23

 

72

 

52

 

36

 

25.5

200 × 79 × 155
75–1809251280 × 75 × 155
 

1

75–12510.7 

119

 

203

 

214

220 

11

 

91.5

 

69

 

46

 

29

210 × 80 × 190
75–18011262250 × 85× 190
 

2

100–15014 

125

 

225

 

228

245 

14

 

102

 

75

 

46

 

30

230 × 95 ×195
100–20014.5293280 × 105 × 195
 

3

100–15021.5 

165

 

274

 

304

268 

8

 

122

 

99

 

76

 

46

280 × 105 × 245
100–25022318325 × 110 ×245
 

5

125–17532 

183

 

302

 

334

305 

21

 

141

 

108

 

100

 

44

315 × 140 × 320
125–25033380386 × 140 × 331
 

10

110–20070.4 

250

 

367

 

434

 

405

 

36

 

174

 

128

 

93

 

63

 

500 × 210 × 350

110–30071

Important note:
Reproduction and any commercial use (of parts) of this operating manual, requires a written permission of WilTec Wildanger Technik GmbH

https://www.XPOtool.com
Item 62680–62682
The Tool Experts

References

Documents / Resouces

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