Toolots Fmn120 Finishing Mower User Guide

FMN120 Finishing Mower

Product Information

Chapter 2.1: Brief Introduction

The Finishing Mower is a machine designed for mowing grass and
other vegetation on lawns, parks, and golf courses. It is equipped
with a gearbox and wheel assembly for easy maneuvering and
efficient mowing.

Chapter 2.2: Specifications and Parameters for Finishing
Mower

  • Cutting Width: 60 inches
  • Cutting Height: 1-4 inches
  • Weight: 600 lbs
  • Blades: 3
  • PTO Speed: 540 RPM
  • Tractor HP: 20-40

Chapter 4.1: Service

The Finishing Mower requires periodic maintenance to ensure
optimal performance and longevity. Service includes regular oil
changes, blade sharpening or replacement, and gearbox lubrication.
Refer to Chapter 6.1, 6.2, and 6.3 for detailed instructions on
assembly and disassembly of the mower parts.

Chapter 4.2: Maintenance

Maintenance includes cleaning the Finishing Mower after each
use, inspecting blades for wear and damage, and checking the
gearbox for leaks. It is important to follow the maintenance
schedule outlined in the manual to prevent costly repairs and
ensure safe operation.

Chapter 6.1: Finishing Mower Assembly

This chapter provides detailed instructions on assembling and
disassembling the Finishing Mower. It includes diagrams and
illustrations to assist in the process.

Chapter 6.2: Gearbox Assembly

This chapter provides instructions on assembling and
disassembling the gearbox. It includes diagrams and illustrations
to assist in the process.

Chapter 6.3: Wheel Assembly

This chapter provides instructions on assembling and
disassembling the wheel assembly. It includes diagrams and
illustrations to assist in the process.

Chapter 13: Troubleshooting

This chapter provides a list of common issues that may arise
while operating the Finishing Mower. It includes possible causes
and solutions for each issue.

Chapter 14: Illustrated Parts Catalogue

This chapter provides an illustrated parts catalogue for the
Finishing Mower. It includes part numbers and descriptions for each
component.

Appendix: List of Fastener

This appendix provides a list of fasteners used in the assembly
of the Finishing Mower. It includes part numbers and descriptions
for each fastener.

Chapter: Safety Information

This chapter provides important safety information for operating
and maintaining the Finishing Mower. It includes general safety
rules, safety precautions, and a safety alert symbol for important
safety messages.

Safety Rules:

  1. Read the operator’s manual and all safety signs carefully
    before operating, maintaining, adjusting or unplugging the
    Finishing mower.
  2. Allow no riders on Finishing mower.
  3. Operate only at safe distance from bystanders. Clear the area
    of people, especially small children, before starting.

Safety Precautions:

  • Make sure all potential operators of this equipment review this
    manual and all safety messages contained within.
  • Ensure that you and anyone else who is going to operate,
    maintain or work around the Finishing mower are familiar with the
    operating and maintenance procedures and related safety information
    contained in this manual.
  • Before allowing anyone to operate the machine, ensure they have
    read and understood the safety rules and precautions outlined in
    this manual.

Safety Alert Symbol:

This symbol indicates important safety messages in this manual.
When you see this symbol, carefully read the message that follows
and be alert to the possibility of personal injury or death.

Operator Responsibility:

You are responsible for the safe operation and maintenance of
your Finishing mower. This manual will take you step-by-step
through your working day and alerts you to all good safety
practices that should be adhered to while operating the Finishing
mower.

Product Usage Instructions

  1. Read the operator’s manual and all safety signs carefully
    before operating, maintaining, adjusting or unplugging the
    Finishing mower.
  2. Ensure that you and anyone else who is going to operate,
    maintain or work around the Finishing mower are familiar with the
    operating and maintenance procedures and related safety information
    contained in this manual.
  3. Clear the area of people, especially small children, before
    starting the Finishing mower.
  4. Check the cutting height of the mower and adjust it if
    necessary.
  5. Connect the PTO shaft to the tractor’s PTO output shaft.
  6. Start the tractor and engage the PTO.
  7. Lower the Finishing mower onto the ground and begin
    mowing.
  8. When finished, disengage the PTO and raise the Finishing mower
    off the ground.
  9. Clean the Finishing Mower after each use and inspect blades for
    wear and damage.
  10. Follow the maintenance schedule outlined in the manual to
    prevent costly repairs and ensure safe operation.

CONTENTS
CHAPTER SAFETY INFORMATION ……………………………………………………………… 1 1.1 Safety First …………………………………………………………………………………………………. 1 1.2 General Safety…………………………………………………………………………………………….. 2 1.3 Operating Safety …………………………………………………………………………………………. 2 1.4 Storage Safety …………………………………………………………………………………………….. 3 1.5 Maintenance Safety……………………………………………………………………………………… 3 1.6 Safety Signs ……………………………………………………………………………………………….. 3
CHAPTER SPECIFICATIONS ……………………………………………………………………….. 6 2.1 Brief Introduction………………………………………………………………………………………… 6 2.2 Specifications and Parameters for Finishing Mower ………………………………………… 6
CHAPTER OPERATION ………………………………………………………………………………… 7 3.1 Checking Before Operating ………………………………………………………………………….. 7 3.2 Machine Running-in ……………………………………………………………………………………. 7 3.3 Equipment Matching……………………………………………………………………………………. 7 3.4 Attaching / Unhooking …………………………………………………………………………………. 8 3.5 Field Operation …………………………………………………………………………………………… 9 3.5 Transporting ……………………………………………………………………………………………… 10 3.6 Storage …………………………………………………………………………………………………….. 10
CHAPTER SERVICE AND MAINTENANCE ………………………………………………….11 4.1 Service……………………………………………………………………………………………………….11 4.2 Maintenance ……………………………………………………………………………………………….11
CHAPTER TROUBLE SHOOTING ………………………………………………………………. 13 CHAPTER ILLUSTRATED PARTS CATALOGUE ………………………………………… 14
6.1 Finishing Mower Assembly ………………………………………………………………………… 15 6.2 Gearbox Assembly …………………………………………………………………………………….. 18 6.3 Wheel Assembly ……………………………………………………………………………………….. 20 APPENDIX: LIST OF FASTENER ……………………………………………………………………. 22

CHAPTER SAFETY INFORMATION
PLEASE NOTE
Make sure all potential operators of this equipment review this manual and all safety messages contained within.
1.1 Safety First
Read these safety rules attentively and strictly follow suggested precautions to avoid any potential danger and safeguard your health and personal safety.
The purpose of this manual is to familiarize the operator with the operation and regular servicing of the machine. Remember that the time spent on maintenance extends the life of your machine.
The safety information given in this manual does not replace any safety codes, insurance needs, federal, state and local laws. Make sure your machine has the correct equipment required by your local laws and regulations.
This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read this message that follows and be alert to the possibility of personal injury or death.
YOU are responsible for the SAFE operation and maintenance of your Finishing mower. YOU must ensure that you and anyone else who is going to operate, maintain or work around the Finishing mower be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. This manual will take you step-by-step through your working day and alerts you to all good safety practices that should be adhered to while operating the Finishing mower.
Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury of death by ignoring good safety practices. 1 Finishing mower owners must give operating instructions to operators or employees
before allowing them to operate the machine. 2 The most important safety feature on this equipment is a SAFE operator. It is the
operator’s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these. All accidents can be avoided. 3 A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator makes himself and bystanders to possible serious injury or death. 4 Do not modify the equipment in any way. Unauthorized modification may weaken the function and/or safety and could affect the life of the equipment. 5 Think SAFETY! Work SAFELY!
1.2 General Safety
1. Read the operator’s Manual and all safety signs carefully before operating, maintaining, adjusting or unplugging the Finishing mower.
2. Allow no riders on Finishing mower.

3. Operate only at safe distance from bystanders. Clear the area of people, especially small children, before starting.
4. Stop PTO before dismounting tractor. 5. Keep feet and hands from under Finishing mower at all times. 6. Keep all shields in place. If shield removal becomes necessary for repairs, replace the
shield prior to use. 7. Do not stay between the tractor and the machine. 8. Do not approach Finishing mower until all motion has stopped. 9. All rotary blades have the ability to discharge objects at high speeds, which could result in
serious injury to bystanders or passers-by, use with extreme caution. 10. Place all controls in neutral, stop tractor engine, set park brake, remove ignition key and
wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 11. Review safety related items annually with all personnel who will operate or maintain the
Finishing mowers. 12. Do not operate machine if you feel unwell or physically unfit, in which case you should
stop working. 13. This machine was designed with safety very much in mind. However, there is no real
substitute for caution and attention in preventing accidents. Once an accident has happened, it is too late to think about what you should have done. 14. Use a tractor equipped with a Roll Over Protective Structure (ROPS). Always wear your seat belt. Serious injury or even death could result from falling off the tractor ­ particularly during a turnover when the operator could be pined under the ROPS or the tractor. 15. Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safety, is in question ­ DON’T TRY IT. 16. Clear working area of stones, branches or hidden obstacles that might be hooked or snagged, causing injury or damage.
1.3 Operating Safety
1. Read and understand the Operator’s Manual and all safety signs before operating, servicing, adjusting, repairing or unplugging.
2. Do not allow riders. 3. Install and secure all guards and shields before starting or operating. 4. Keep hands, feet, hair and clothing away from moving parts. 5. Place all controls in neutral, stop tractor engine, set park brake, remove ignition key and
wait for all moving parts to stop before servicing, adjusting, repairing or unplugging. 6. Place all tractor and machine controls in neutral before starting. 7. Never start or operate machine unless sitting on tractor seat. 8. Clear the area of bystanders, especially small children, before starting 9. Stay away from PTO shaft and machine when engaging PTO. Keep others away. 10. Clean reflectors, SMV and lights before transporting. 11. Use hazard flashers on tractor when transporting. 12. Do not put hands or feet under machine while tractor engine or machine is running. 13. Do not operate Finishing mower in the raised position. 14. Objects can be thrown out from under machine with sufficient force to severely injure
people. Stay away from machine when it is running. Keep others away. 15. Always know what you are cutting. Never operate Finishing mower in an area that has
hidden obstacles. Remove sticks, stones, wire or other objects from working area before starting. 16. Review safety instructions with all operators annually.
1.4 Storage Safety
1. Store the machine in an area away from human activity. 2. Do not permit children to play on or around the stored machine.

3. Store the machine in a dry, level area. Support the frame with planks if required.
1.5 Maintenance Safety
1. Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. 2. Follow good shop practices. 1 Keep service area clean and dry. 2 Be sure electrical outlets and tools are properly grounded. 3 Use adequate light for the job at hand. 3. Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in
a closed building. The exhaust fumes may cause asphyxiation. 4. Before working on this machine, shut off the engine, set the brakes, and remove the
ignition key. 5. Never work under equipment unless it is blocked securely. 6. Use personal protection devices such as eye, hand and hearing protectors, when
performing any service or maintenance work. Use heavy gloves when handling blades. 7. When replacement parts are necessary for periodic maintenance and servicing, genuine
factory replacement parts must be used to restore your equipment to original specifications. The manufacture will not be responsible for injuries or damages caused by use of unapproved parts and/or accessories. 8. A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment. 9. Periodically tighten all bolts, nuts and screws and check that all pins are properly installed to ensure unit is in a safe condition. 10. When completing a maintenance or service function, make sure all safety shields and devices are installed before placing machine in service.
1.6 Safety Signs
1.6.1 Care of Safety Signs 1. Keep safety signs clean and legible at all times. 2. Replace safety signs that are missing or have become illegible. 3. If a component with a safety sign(s) affixed is replaced with a new part, make sure new
safety sign(s) are attached in the same locations as the replaced components. 4. Safety signs are available from your authorized Distributor or Dealer Parts Department or
the factory. 1.6.2 Safety Signs locations The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your
SAFETY AWARENESS.

CHAPTER SPECIFICATIONS
2.1 Brief Introduction
HANMEY series Finishing mower is designed to cut a variety of grasses and other ground covers. You take the responsibility if the machine is used in any other purposes.
The Finishing mower consists of three rotating shafts with three free-swinging steel blades attached to them. The blades cut the grass while traveling over the working area. Rotational power to the shaft is provided by the tractor PTO through the gearbox in the center of the machine.
The Finishing mower attaches to the 3 point hitch on the tractor.

Fig. 2.1 Main components of the Finishing mower 1. Wheel assembly 2. Wheel bracket 3. Gearbox seat 4. Deck 5. Gearbox
6. Belt wheel 7. Blade axle 8. Rear link rod 9. Front link rod 10. Bracket for suspension (Upper) 11. Bracket for suspension (Lower)

2.2 Specifications and Parameters for Finishing Mower

Model Dimensions (L×W×H) (mm)
Structure weight (kg) Cutting width (mm) Working efficiency (m2/h) Input rotating speed (RPM) PTO spline size Power required (HP)

FMN120

FMN150

FMN180

1300×750×500 1630×950×500 1950×1050×500

175

188

210

1200

1500

1800

4000-7000

4000-8000

4000-8000

540

6-tooth 35 Rectangular spline

20-30

20-30

20-35

CHAPTER OPERATION
CAUTION: Be familiar with the machine before starting. Read this manual carefully to learn how to operate the machine safely and how to set it to provide maximum field efficiency.
3.1 Checking Before Operating
Before operating the machine, the following areas should be checked off:
1. Before starting up the machine, check and Lubricate all grease points all lubricated parts inside the machine.
2. Use only an agricultural tractor of horsepower within limits of the machine specified. 3. Check that the machine is properly attached to the tractor. Be sure retainers are used on
the mounting pins. 4. Be sure extra weights are mounted on the front of the tractor. 5. Check the oil level in the gearbox. Add as required. 6. Check that the tractor PTO shaft turns freely and that the machine driving shaft can
telescope easily. 7. Check the blades. Be sure they are not damaged or broken and swing freely in their
mount. Repair or replace as required. 8. Check and tighten the blade bolts. 9. Check for entangled material in all rotating parts. Remove this material. 10. Install and secure all guards, doors and covers before starting.
3.2 Machine Running-in
Although there are no operational restrictions on the Finishing mower when used for the first time, it is recommended that the following mechanical items be checked:
A. After operating for 1/2 hour or after completing 2 acres:
1. Check and tighten all nuts, bolts and other fasteners. 2. Check that the blades are in good condition and swing freely. 3. Check the oil level in the gearbox. Add as required. 4. Check that the machine driving shaft shield turns freely. 5. Lubricate all grease points.
B. After operating for 5 hours and 10 hours:
1. Repeat items 1 to 5 of Section A. 2. Then go to the regular service schedule as defined in CHARPTER , 4.2.1.
3.3 Equipment Matching
To insure the safe and reliable operation of the Finishing mower, it is necessary to use a tractor with the correct specifications. Use the following list as a guide in selecting a tractor to use on the machine.
1. Horsepower: The power requirements range from 20hp for light cutting in level terrain up to 35 hp in heavy cutting in rough terrain. Use a tractor appropriate for your conditions.
2. Front End Weights: It is recommended that tractor be equipped with front-end weights to provide extra stability. This is particularly important if using front-wheel assist tractor.
3. 3 Point Hitch: The Finishing mower is equipped with a category 0 3 point hitch. Be sure the tractor 3 point hitch is in the proper configuration.

Install the lift arm stabilizer or shorten the stop chains to place the arms into the non-sway configuration. Refer to the tractor manual for details.
4. Load Sensing Hydraulics: The operator should set the tractor hydraulic system to provide “float” on the 3 points hitch. Refer to the tractor manual for details.
The float feature will allow the machine to follow the ground contours during operation.
5. PTO Shaft: The tractor must have a 1 3/8 inch 6 spline 540 RPM PTO shaft to fit the driving shaft supplied with the machine. Do not use shaft adapters or operate at any other speed.
It is not recommended that a tractor with variable speed PTO’s be used on the Finishing mower. Operating at speeds faster than 540 RPM will overload the cutting components and lead to early failures.
3.4 Attaching / Unhooking
The Finishing mower should always be located on a level, dry area that is free of debris and other foreign objects.
The machine coupling is equipped with 3 pins so that the machine can be coupled with all tractors with universal coupling. Each telescopic pole on the machine can be adjusted properly according to the type of the tractor. Keep the Finishing mower away the tractor with a certain distance. The universal joint shall be tense and the largest distance of the machine driving shaft in the closed state shall be no shorter than 25 cm.
CAUTION: Before installing the universal joint, the tractor and the machine motor shall be stopped and the key be taken away.
When attaching the machine to a tractor, follow this procedure: 1. Put off the protective cover of tractor’s PTO shaft, lower link and suspension mechanics of
tractor. Note: It may be necessary to add weight to the 3 points hitch to lower the lift arms.
2. Backing up the tractor at low speed towards the Finishing mower and raise the lower links to proper level.
3. Stop tractor, set park brake, remove ignition key and wait for all moving parts to stop before dismounting.
4. Connect two tractor’s lower links with Finishing mower’s left and right lower suspension bracket and put pins in. Connect the tractor’s upper link with Finishing mower’s upper suspension bracket well and put pin in.
5. Attach the machine driving shaft to the tractor’s PTO shaft by retracting the locking pin, FMide the universal joint over the shaft and push on the universal joint until the lock pin clicks into position. Pull on the universal joint to be sure it is locked in position.
Note: While connecting 3 points hitch, pay attention to that the PTO shaft of the tractor shall be parallel with the ground. It is very important to keep the machine driving shaft and the PTO shaft of the tractor in parallel.
6. Make sure that the machine driving shaft telescopes easily and that the shield rotates freely.

Important: Be sure that the machine driving shaft does not bottom out when going through its working angles.
7. Use the 3 points hitch to raise the machine from the ground before moving the machine. 8. Reverse the above procedure when unhooking the machine from the tractor.
3.5 Field Operation
Place the 3 points into its “float” operating mode to allow the machine and the hitch to move up and down. 1. Pull the machine into the field and align the machine with the working area. 2. Adjusting the height There are 4 sets adjusting spacer on the wheel fork, which make the cutting height range of 40mm-90mm. By add or reduce adjusting spacer to get a desired cutting height. 3. Starting machine: a. Run the engine at low idle. b. FMowly engage the PTO control to start the machine. c. FMowly bring the engine to the rated PTO speed. Never exceed rated speed. d. Lower the machine to the ground and proceed down the field.
DANGER: Never operate Finishing mower in the raised position.
4. Stopping machine:
a. FMowly decrease engine speed to low idle. b. Disengage PTO clutch FMowly.
WARNING: Place all controls in neutral, lower machine, stop engine, set park, remove ignition key and wait for all moving parts to stop before dismounting.
5. Ground speed: Travel speed can vary between 3 and 8 mph (5 and 13 kph) depending on the grass and terrain conditions. It is the responsibility of the operator to note the condition of the job being done and set the speed to obtain a quality cutting job and maintain control of the machine.
The speed can be increased if a good job is being done.
Decrease speed if you are producing a ragged cut or leaving patches uncut.
WARNING: The rotating blades can pick up objects and expel them at a high rate of speed. These projectiles can be a hazard to the people and property. Never operate Finishing mower when there are bystanders, especially children around. Use extra care when operating in populated or congested areas.
3.5 Transporting
When transporting the machine, review and follow these instructions:
1. Be sure that the machine is securely attached to the tractor and all retainer pins are installed.
2. Be sure you have installed extra weights on the front of the tractor. 3. Clean the SMW emblem, lights and reflectors and be sure they are working. 4. Be sure you are in compliance with all applicable lighting and marking regulations when

transporting. 5. Be sure your machine can clearly be seen by overtaking and oncoming traffic. 6. Do not allow riders. 7. Always use hazard flashers on the tractor when transporting. 8. Use pilot vehicles front and rear when transporting during times of limited visibility.
3.6 Storage
After the season’s use, the machine should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components to prevent any unnecessary down time at the start of next season. To insure a long, trouble free life, this procedure should be followed when preparing the unit for storage:
1. Thoroughly wash the machine using a pressure washer to remove all dirt, mud, debris and residue.
2. Inspect the blades and rotor for damage or entangled material. Repair or replace damaged parts. Remove all entangled material.
3. Lubricate all grease nipples. Make sure that all grease cavities have been filled with grease to remove any water residue from the inside.
4. Touch up all paint nicks and scratches to prevent rusting. 5. Move to storage area. 6. Select an area that is dry, level and free of debris. 7. Unhook from tractor (see Section 3.4). 8. If the machine cannot be placed inside, cover with a waterproof tarpaulin and tie securely
in place. 9. Store the machine in an area away from human activity. Do not allow children to play on
or around the store machine.

CHAPTER SERVICE AND MAINTENANCE
4.1 Service
4.1.1 FLUIDS AND LUBRICANTS
1. Grease: Use multi-purpose lithium based grease.
2. Gear Box Oil: Use N46 drive &hydraulic dual-purpose oil or equivalent for all operating conditions. Each Gearbox Capacity: 0.85 liter
3. Storing Lubricants: Your machine can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other contaminants.
4.1.2 GREASING
1. Use a hand-held grease gun for all greasing. 2. Wipe grease nipple with a clean cloth before greasing, to avoid injecting dirt and grit. 3. Replace and repair broken nipple immediately. 4. If nipples will not take grease, remove and clean thoroughly. Also clean lubricant
passageway. Replace nipple if necessary.
4.2 Maintenance
ATTENTION: All maintenance, repairing, cleaning and lubricating shall be conducted when the tractor and motor are stopped and the key is taken away..
The period recommended is based on normal operating conditions. Severe or unusual conditions may require more frequent maintenance.
4.2.1 8 HOURS OR DAILY MAINTENANCE 1 Check and screw all nuts and bolts in connection parts. 2 Check the oil in gearbox. Fill them up to line if it’s necessary. 3 Press butter in each oil nipple three to five times. 4 Clean the implement; take away all grass and mud.
IMPORTANT: Check the oil level only when the unit is cold and the machine is on the level.
4.2.2 SEASON MAINTENANCE 1 Check the machine as below beside the terms of daily maintenance. 2 Check the oil in gearbox; replace it if it is bad. 3 Check the bearings of blade spindles whether mud and water have been enter because
oil seals are damaged, if it’s so, disassemble and clean them and replace them if it is necessary. And then press butter into them. 4 Check the distance between bearings and gears. Adjust them if it’s necessary.
4.2.3 ANNUALLY MAINTENANCE 1 Cleaning mud and grass on the machine thoroughly. 2 Let the oil in gearbox drain out thoroughly. Check and clean it. Fill new gear oil up to the
dedicated oil level. 3 Check all clearance between bearings and gears if you have replaced them. Please run it
without load for 3-5 minutes.

4 Check and clean blade axles. Replace oil seals and press butter into them. 5 Check all blades, replace then if they are wear-out or damaged. 6 Repair the side skirts; let them to original technical condition. Replace damaged or
broken protective devices. 7 Remove the driving shaft from the machine. Pull the machine driving shaft apart. Check
and replace any components that are damaged or worn. Install the machine driving shaft on the machine. The machine driving shaft should telescope easily and the guard turn freely on the shaft

CHAPTER TROUBLE SHOOTING
This Finishing mower is designed to cut grass or other plants. It is a simple and reliable system that requires minimal maintenance. In the following section, we have listed many of the problems, causes and solutions to the problems that you may encounter.

Problem & Possible Cause 1. Finishing mower doesn’t
turn Tractor clutch FMips. PTO shaft FMips
2. Poor cutting job Traveling too fast. Blades dull. Grooves in grass. Scalping. Grass being left.
3. Gearbox seal leaking Grease overheating.
4. Noisy gearbox Poor gear mesh.
5. Clutch FMips Overloads. Clutch loose. Clutch worn out.
6. Vibration Out of balance.

Solution
Tighten or replace FMip clutch. Repair tractor PTO clutch
FMow down. Sharpen blades. Bent blade. Straighten or replace blade. Machine too low. Raise machine. Traveling too fast. FMow down. Top link too short. Extend top link.
Drill 3/16hole in level plug and insert cotter pin. Hole will act as a breather and prevent pressurizing.
Remove input shaft and gear. Replace worn parts. Reassemble and use shims to give a gear backlash of 0.006-0.018 inches measured at 2 13/16from shaft centerline.
FMow travel speed. Tighten springs on clutch plates. Replace clutch components or assembly as required.
Check for bent, damaged or broken blades. Repair or replace as required

CHAPTER ILLUSTRATED PARTS CATALOGUE
The manual contains a parts list for your machine. It is divided into major sections, which correspond to the groups shown in the Table of Contents and the accompanying illustration.
The first page of each major section lists the contents of that section, each of which consists of exploded views and related tabular listings.
When ordering parts
Always give your dealer the Model of your machine to assist him in ordering and obtaining the correct parts. Use the exploded view and tabular listing of the area of interest to exactly identify the required part.

6.1 Finishing Mower Assembly
FMN120 150 180

No.

code

Part No.

1-1 702190044 FMN120.00.145

1-2 702190045 FMN150.00.145

1-3 702190046 FMN180.00.145

2 501014701 GB5782-M12X140

3 503010763 DIN985-M12

4 506010037 GB96.1-12

5 702190042 FMN120.00.143

6 802190038 FMN120.00.014

7 503010046 GB6170-M10

8 506030036 GB93-10

9 506010056 GB97.1-10

10 501010749 GB5782-M10X60

11 702190043 FMN120.00.144

12 702190036 FMN120.00.128

13 702340004 SL140.00.109

14 503010769 DIN985-M24

15 506030043 GB93-24

Description

Qty

FMN (120 ) pull rod

2

FMN (150 ) pull rod

2

FMN (180 ) pull

2

M12X140 bolt

1

nut

1

washer

2

bush

1

lifting bracket

1

M10 nut

2

10 spring washer

2

10 washer

2

M10X60 bolt

2

(120150180 ) bracket 2

pulling rod

2

bolt

2

M24 nut

2

24 spring washer

2

16 506010063 GB97.1-24

24 plain washer

2

17 509010007 GB1152-M6

M6 grease nipple

3

FMN

1 2
3-1 3-2 3-3
4 5 6 7 8-1 8-2

503010766 506010060 702110080 702110081 702110082 503010046 506010056 802190010 507010070 802190013 802200001

DIN985-M18 GB97.1-18 FM120.00.118 FM150.00.118 FM180.00.118 GB6170-M10 GB97.1-10 FMN120.00.012 GB1096-A-8X7X28 FMN120.00.013 FMN120.00.013a

lock nut
plain gasket (120 )(L1=410) blade (150 )(L1=510) blade (180 )(L1=610) blade
nut plain gasket blade seat A flat key (120 ) hood 120 (150 ) hood 150

3 3 3 3 3 12 16 3 3 1 1

8-3 802210004 FMN120.00.013b

(180 ) hood 180

1

9 506010063

GB97.1-24

plain gasket

2

10 506030043

GB93-24

spring washer

2

11 503010053

GB6170-M24

nut

2

12 503010762

DIN985-M10

nut

16

13 702340004 SL140.00.109

bolt

2

14 508050054

GB91-2.5X12

cotter pin

1

15-1 702190003 FMN120.00.103

(120 ) pin rod 120

1

15-2 702200001 FMN120.00.103a

(150 ) pin rod 150

1

15-3 702190033 FMN120.00.103b

(180 ) pin rod 180

1

16 501011128 GB5783-M12X40

screw bolt

2

17-1 702190044 FMN120.00.145 FMN (120 ) rear pull rod

2

17-2 702190045 FMN150.00.145 FMN (150 ) rear pull rod

2

17-3 702190046 FMN180.00.145 FMN (180 ) rear pull rod

2

18 501010762 GB5782-M12X90

half thread bolt

1

19 700920091 EF100.00.101

spacer bush

2

20 702190043 FMN120.00.144 FMN front pull rod

2

21 702190001 FMN120.00.101

spacer bush

26

22 702190002 FMN120.00.102

shape

27

23 802110010 FM120.00.014A

double groove belt pulley

1

24 702110078 FM120.00.112 upper lifting frame

1

25 501011113 GB5783-M10X30

screw bolt

14

26 506010037

GB96.1-12

plain gasket

2

27 503010763

DIN985-M12

lock nut

7

28 802110029 FM120.00.018

pulley assembly

4

29 501011138 GB5783-M12X110

screw bolt

4

30 506010057

GB97.1-12

plain gasket

7

31 802110001 FM120.00.011

wheel fork

4

32 802190008 FMN120.00.011

(120/150 ) pulley frame(120/150)

2

33 702170001 FMR120.00.115

(H=6) regulating ring

4

33 702170002 FMR120.00.115a

(H=12) regulating ring

4

33 702170003 FMR120.00.115b

(H=32) regulating ring

4

34 702110091 FM120-00-125

spring washer

4

35 700080010

200.56.011

lockpin

4

36 509010008

GB1152-M8X1

oil cup

4

37 802110007 FM120.00.013A

single groove belt pulley

2

38 702110103 FM120.00.198

M24X1.5X18 lock nut

3

39 501011087 GB5783-M6X12

screw bolt

3

40-1 514020002

B1549

(120 ) triangular belt (120)

2

40-2 514020003

B1753

(150 ) triangular belt (150)

2

40-3 514020004

B1930

(180 ) triangular belt (180)

2

41 802110004 FM120.00.012A

big belt pulley

1

42 505020998

GB85-M12X60

bolt

1

43 503010047

GB6170-M12

nut

1

44 501040584

GB12-M16X45

bolt

4

45 802190025 FMN120.00.021

transmission box frame

1

46 702190007 FMN120.00.108

rubber pad

2

47 802190027 FMN120.00.051

oil nipple

3

48 702190006 FMN120.00.107

oil nipple fixed plate

1

49 501011114 GB5783-M10X35

screw bolt

2

50 501011098 GB5783-M8X16

screw bolt

8

51 506030035

GB93-8

spring washer

8

52 506010055

GB97.1-8

plain gasket

4

53 703400008 FM120.00.199

transmission shaft cover

1

54 506010036

GB96.1-10

plain gasket

6

55 506030036

GB93-10

spring washer

6

56 501010753 GB5782-M10X90

half thread bolt

6

57-1 702110087 FM120.00.121-L (120 )() left belt pulley cover(120)

1

57-2 702110088 FM120.00.121a-L (150 )() left belt pulley cover(150)

1

57-3 702110089 FM120.00.121b-L (180 )() left belt pulley cover(180)

1

58 802110093 FM120.01.001

transmission box

1

59 503010765

DIN985-M16

nut

4

60 506010059

GB97.1-16

plain gasket

4

61 702110073 FM120.00.108

transmission box pad

1

62 506010035

GB96.1-8

plain gasket

4

63-1 702110114 FM120.00.121-R (120 )() right belt pulley cover(120) 1

63-2 702110115 FM120.00.121a-R (150 )() right belt pulley cover(150) 1

63-3 702110116 FM120.00.121b-R (180 )() right belt pulley cover(180) 1

64 702110077 FM120.00.110-2

rubber cover

3

65 702110090 FM120.00.222

plug

2

66 702110086 FM120.00.120-1

nylon cover

8

FMN120.00.012

1 2 3 4 5 6

511022103 702110019 802110023 702110022 702110021 802110020

GB276-6205-Z FM120.00.114 FM120.00.020 FM120.00.126 FM120.00.117 FM120.00.116

-Z deep groove ball bearing
spacer bush blade seat
gasket shield blade shaft

2 1 1 1 1 1

FM120.00.018

1 2 3 4 5 6 7 8 9 10 11 12

503010761 506010055 702110030 702110034 702110035 702110033 511022103 702110032 702110031 501011102 509010007 506010055

DIN985-M8 GB97.1-8 FM120.00.161 FM120.00.165 FM120.00.166 FM120.00.164 GB276-6205-Z FM120.00.162 FM120.00.161a GB5783-M8X35 GB1152-M6 GB97.1-8

nut plain gasket
steel ring spacer bush
sleeve rubber wheel -Z deep groove ball bearnig
bushing steel ring bolt
oil cup plain gasket

5 5 1 1 1 1 2 5 1 5 1 5

FM120.01.001

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

702110094 506010063 516010014 702110096 510020398 506060317 701240035 506060188 702110105 511022613 702110098 702110108 508050102 507010086 702110095 702110097 510020413 506060563 702110107 511022556 702110099 507012714 702110100 702110101 501011111 700920063 702100041

FM120.C01 GB97.1-24
KD72X2 FM120.C03 CFW-35X72X10 GB894.1-35 TZDP-48-35-1 GB893.1-72 TZDP-72-60-0.2 GB276-6207 FM120.C07 TZDP-48-35-0.2 GB91-5X50 GB1096-A-10X8X40 FM120.C02 FM120.C04 CFW-35X62X7 JB4341-62 TZDP-62-55-1 GB276-6007 FM120.C08 GB1096-A-10X8X30 FM120.C09 FM120.C10 GB5783-M10X20 NFG-RCA-72X9 TZDP-72-60-1

M24X2X18 nut
plain gasket 72X2check ring
72X35X1 board FB FB oil seal
A check ring 48X35X1 adjusting shim
A check ring 72X60X0.2 adjusting pad deep groove ball bearing
long sleeve 48X35X0.2 adjusting pad
cotter pin A flat key small gear
141 box FB FB OIL SEAL
check ring 62X55X1 adjusting shim deep groove ball bearing
input shaft A flay key big gear
upper cap screw bolt 72X9 blanking cap 72X60X1 adjusting washer

1 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1

The information contained in this operations manual is a general introduction only. The information contained herein may be modified at any time, for any reason. Modification may affect the details or specifications of the product described in this manual. Therefore, users ­ dealers must include the manufacturing date and serial number when placing an order for spare parts and components. Thanks.
November 2004

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