Hallomotor Ip65 36v-52v 1000w-1500w Sine Wave Ebike Controller Instruction Manual

HALLOMOTOR IP65 36V-52V 1000W-1500W Sine Wave ebike Controller

Very Important Notice:
Before you connect controller with your motor wheel, please disconnect self-learning plugs (No.12):

How to match controller and motor for first use:

1.  Lift your motor wheel off ground (very important)
2.  Connect Self-learning plug 6-8 seconds
3.  You will see motor wheel rotate slowly
4.  Please check whether rotation direction is correct
   1.  If correct direction, then keep 6-8 seconds, then disconnect
   2.  If reverse direction, then disconnect and plug again till get correct rotation direction, then keep 6-8 seconds, then disconnect
5. Motor and Controller Pairing finished

Why 3-mode Controller

1.  Support Hall Sensor Mode (Sine Wave Mode)
2.  Support Non-Hall Mode (If your motor hall sensor burned or not match, controller will still work in square wave mode)
3.  Self-learning Function: Even wrong 3-phase combination between motor and controller, doesn’t matter, above self-learning process can correct it!

Connection Diagram

1.  Power Supply Cable: XT60 Male Plug
   Controller Side XT60 Male Red (Positive) Black (Negative)
   Definition
   Power Input Connector Positive Pole Negative Pole
2.  Motor Cable Connection (3-Phase + hall sensor):
   1. Motor 3-Phase: “O” rings, use yellow “O” ring connection box
      • Controller Side 3-“O” Rings Yellow
      • Green
      • Blue
      • Definition
      • Motor 3-Phase Connector
      • Motor Phase-A Motor Phase-B
   2.  Motor hall sensor: White DJ7061-2.8-21 Female Plug
      • Controller Side DJ7061-2.8-21 Female Red
      • Black
      • Yellow
      • Green
      • Blue
      • Definition
      • Motor Hall Sensor Connector 5V+ Positive
      • Negative
      • Hall Sensor Signal
      • Hall Sensor Signal
      • If you want motor rotate as reverse direction with original speed, then just exchange two wires of phase and hall sensor wires:
      • 3-Phase Wire: exchange Yellow and Blue
      • Hall Sensor Wire: exchange Yellow and Green
   3.  LCD Display Connection: Black SM-5A Male Plug
      • Controller Side SM-5A Male Red
      • Pink
      • Black
      • Blue
      • Green
      • Definition
      • LCD Display Connector Power input positive Electric Lock
      • Negative
      • TxD
      • If you don’t want to use LCD, please just plug the connector as follow photo (connect red and pink):
   4. Electric Lock: White 2.8B-2 Female Plug
      • Controller Side 2.8B-2 Female
      • Red Red
      • Definition
      • Electric Lock Connector
      • If you use your own throttle and without electric lock, then please just connect jumper plug as follow photo:
   5.  Throttle Connection: Black SM-3Y Female Plug
      • Controller Side SM-3Y Female Dark Red Black
      • Green(Signal)
      • Definition Throttle Connector Positive
      • Negative
      • Hall Sensor Signal
   6.  Brake Levers Connection: 2 x Black SM-2Y Female Plugs
      • Controller Side 2x SM-2Y Female Black
      • Yellow
      • Definition
      • Brake Connector Negative
      • Signal
   7.  PAS Connection: Black SM-3A Male Plug
      • Controller Side SM-3A Male Pink
      • Black
      • Blue(Signal)
      • Definition
      • PAS Connector Positive
      • Negative
      • Hall Sensor Signal
   8. Cruise Plug Connection: Black SM-2Y Female Plug
      • Controller Side Definition
      • SM-2Y Female Cruise Connector Black
      • Yellow
        1.  Without jumper plug/Switch: Without cruise function
        2.  With jumper plug connected: Cruise function is activated (if you keep throttle at definite fixed speed 6 seconds will activate cruise function)
        3.  With switch (Switch on/off):
      • Switch on: Cruise function is activated (if you keep throttle at definite fixed speed 6 seconds will activate cruise function)
      • Switch off: Without cruise function
   9.  Head Light Connection: Black SM-2A Male Plugs
      1. . Black SM-2A Male Plug: head light will be controlled by LCD Display, 36V or 48V output (according to battery you use), max current 150mA, max power 7W. Otherwise will be burned.
         • Controller Side SM-2A Male Orange
         • Black
         • Definition
         • Headlight Connector
         • Your head light positive wire Your head light negative wire
      2.  Black SM-2A Male Plug: head light will be controlled by switch, you can connect switch to control your light, 36V or 48V output (according to battery you use), can take 2A current, 100W light.
         • Controller Side SM-2A Male Red
         • Black
         • Definition
         • Power Output Connector
         • Your switch/head light positive wire Your head light negative wire
   10.  Reverse Function: Black SM-2Y Female Plug
       • Controller Side SM-2Y Female
       • Definition
       • Reverse Jumper/Switch Connector
       • Brown
       • Black
         1.  Without jumper plug/Switch: Rotate forward
         2.  With jumper plug connected: Rotate backward
         3.  With Switch (Switch on/off): Switch on: Rotate backward; Switch off: Rotate forward
   11. Alarm Function: Black SM-6Y Female plug
       • Controller Side SM-6Y Female Red
       • Pink
       • Green
       • Orange
       • Black
       • Definition
       • Alarm Connector Power Positive (+)
       • Wheel Movement Alarm Alarm Signal
       • Electric Lock
       • Power Negative (-)