Microchip Ev96c70a 55w Dual Output Converter From 36v-54v Input Evb User Guide

Microchip Ev96c70a 55w Dual Output Converter From 36v-54v Input Evb User Guide

MICROCHIP EV96C70A 55W Dual Output Converter from 36V-54V Input EVB 

MICROCHIP EV96C70A 55W Dual Output Converter from 36V-54V Input EVB

Introduction

This document provides the description and operating procedures for Microchip’s dual output 55V/30W and 5V/25W board from 36V–54V input EV96C70A. This board type is used for evaluating the performance of Microchip PoE systems and the Microchip PWM controller LX7309, which is an integral part of Microchip PoE PD controllers PD70201 and PD70211.

Microchip’s PD70201 and PD70211 devices are a part of a family of devices that support the IEEE® 802.3af, IEEE 802.3at, and HDBaseT standards PD interface.

The PD interface includes the following family of devices.

Table 1. Microchip Powered Device Products Offerings 

PartTypePackage®IEEE 802.3afIEEE 802.3atHDBaseT (PoH)UPoE
PD70100Front end3 mm × 4 mm 12L DFNx
PD70101Front end + PWM5 mm × 5 mm 32L QFNx
PD70200Front end3 mm × 4 mm 12L DFNxx
PD70201Front end + PWM5 mm × 5 mm 32L QFNxx
PD70210Front end4 mm × 5 mm 16L DFNxxxx
PD70210AFront end4 mm × 5 mm 16L DFNxxxx
PD70210ALFront end5 mm × 7 mm 38L QFNxxxx
PD70211Front end + PWM6 mm × 6 mm 36L QFNxxxx
PD70224Ideal diode bridge6 mm × 8 mm 40L QFNxxxx

Microchip’s EV96C70A evaluation board provides designers with the environment needed for evaluating the performance and implementation of PoE PD applications.

The board uses two PWM LX7309, which are an integral part of Microchip PD controllers PD70201 and PD70211.

This document provides all necessary procedures and instructions to install and operate this board.

Figure 1. EV96C70A Block Diagram

Figure 1. EV96C70A Block Diagram

The board can be powered through an input connector J6 by a lab supply or by an output of PoE PD front end. See section 1.3. Electrical Characteristics for the input voltage range. The external load is connected to the evaluation board using the J1 (5V/25W) and J7 (55V/30W) output connectors. The following figure shows the location of input and output connectors.

D5 is the 55V indication LED and D9 is the 5V indication LED. These LEDs indicate the presence of the corresponding outputs.

The following figure shows a top view of the evaluation board.

Figure 2. EV96C70A Evaluation Board

Figure 2. EV96C70A Evaluation Board

Product Overview

This section provides the product overview of the evaluation board.

Evaluation Board Features
  • Input DC voltage connector and two output voltage connectors.
  • Onboard “output present” LED indicators.
  • 36 VDC to 54 VDC input voltage range.
  • Evaluation board working temperature: 0 ℃ to 70 ℃.
  • RoHS compliant.
Evaluation Board Connectors

The following table lists the evaluation board connectors.

Table 1-1. Connector Details 

#ConnectorNameDescription
1J6Input connectorTerminal block for connecting DC Input 36V to 54V.
2J1Output connectorTerminal block for connecting a load to 5V output.
3J7Output connectorTerminal block for connecting a load to 55V output.

Input Connector

The following table lists pinout of input connector.

Table 1-2. J1 Connector 

Pin No.Signal NameDescription
Pin 1VINPositive input voltage 36 VDC to 54 VDC.
Pin 2VIN_RTNReturn of input voltage.
  • Manufacturer: On Shore Technology.
  • Manufacturer part number: ED700/2.
Output Connectors

An external load is connected to the evaluation board using the J1 and J7 output connectors. The following tables list pinouts of the output connector.

The manufacturer and manufacturer part number details of the J1 and J7 output connectors are as follows:

  • Manufacturer: Kaifeng Electronic.
  • Manufacturer part number: KF350V-02P-14.

Table 1-3. J1 Connector 

Pin No.Signal NameDescription
Pin 1VOUTPositive DC/DC output voltage 5V.
Pin 2VOUT_RTNReturn of 5V output.

Table 1-4. J7 Connector 

Pin No.Signal NameDescription
Pin 1VOUTPositive DC/DC output voltage 55V.
Pin 2VOUT_RTNReturn of 55V output.
Electrical Characteristics

The following table lists the electrical characteristics of the EV96C70A evaluation board.

Table 1-5. Electrical Characteristics
Min.Max.Unit
Input at J63657V
Output voltage at J14.85.25V
Maximum output current at J15A
Port J1 isolation to input1500VRMS
Output voltage at J75456V
Maximum output current at J70.55A
Port J7 isolation to input1500VRMS
Port J1 isolation to port J71500VRMS
Ambient temperature070

Installation

This section provides information about the installation procedure of the EV96C70A evaluation board.
Note:  Ensure that power source of the board is turned OFF before all peripheral devices are connected.

Initial Configuration

Perform the following steps for initial configuration:

  1. Connect load to the board (using J1 and J7).
  2. Connect a DC supply to input connector J6.
  3. Turn ON the DC supply.

Schematic

Figure 3-1. Schematic 

Schematic
Schematic

Bill of Materials

The following table lists the bill of materials.

Table 4-1. Bill of Materials 

ItemQTYReferenceValueDescriptionPart NumberManufacturer
110VSEC1HK-2-G-S05TEST POINTHK-2-G-S05MAC-8
VIN_RTN1HK-2-G-S05TEST POINTHK-2-G-S05MAC-8
DRAIN1HK-2-G-S05TEST POINTHK-2-G-S05MAC-8
V_OUT2HK-2-G-S05TEST POINTHK-2-G-S05MAC-8
VSEC2HK-2-G-S05TEST POINTHK-2-G-S05MAC-8
VIN_RTN2HK-2-G-S05TEST POINTHK-2-G-S05MAC-8
GND_SEC2HK-2-G-S05TEST POINTHK-2-G-S05MAC-8
DRAIN2HK-2-G-S05TEST POINTHK-2-G-S05MAC-8
54_RTNHK-2-G-S05TEST POINTHK-2-G-S05MAC-8
54V+HK-2-G-S05TEST POINTHK-2-G-S05MAC-8
27C3100 nFCapacitor, X7R, 100 nF, 100V, 10% 060306031C104KAT2AAVX
C49100 nFCapacitor, X7R, 100 nF,100V, 10% 060306031C104KAT2AAVX
C73100 nFCapacitor, X7R, 100 nF,100V, 10% 060306031C104KAT2AAVX
C82100 nFCapacitor, X7R, 100 nF, 100V, 10% 060306031C104KAT2AAVX
C83100 nFCapacitor, X7R, 100 nF,100V, 10% 060306031C104KAT2AAVX
C157100nFCapacitor, X7R, 100nF,100v, 10% 060306031C104KAT2AAVX
C179100 nFCapacitor, X7R, 100 nF,100V, 10% 060306031C104KAT2AAVX
33C1110nCAP CRM 10 nF, 50V, 10%X7R 0603 SMTMCH185CN103KKRohm
C1210nCAP CRM 10 nF, 50V, 10%X7R 0603 SMTMCH185CN103KKRohm
C1710nCAP CRM 10 nF 50V 10%X7R 0603 SMTMCH185CN103KKRohm
41C1336pCAP CRM 36 pF, 50V, 5% C0G 0603 SMT06035A360JAT2AAVX
54C151 μFCapacitor, X7R, 1 μF, 25V, 10% 0603GRM188R71E105KA12DMurata
C181 μFCapacitor, X7R, 1μF, 25V, 10% 0603GRM188R71E105KA12DMurata
C1711 μFCapacitor, X7R, 1uF, 25V, 10% 0603GRM188R71E105KA12DMurata
C1741 μFCapacitor, X7R, 1 μF, 25V, 10% 0603GRM188R71E105KA12DMurata
61C19100 pFCAP COG 100 pF, 50V, 5% 0603C1608C0G1H101JTDK
71C2047nCAP CRM 47n, 50V, 0603CL10B473KB8NNNCSamsung
81C451nCAP CRM 1 nF/2000V, 10% X7R 1206C1206C102KGRACKemet
92C4622 μFCAP ALU 22 μF, 100V, 20%8X11.5 105CEEUFC2A220Panasonic
C6022 μFCAP ALU 22 μF, 100V, 20%8X11.5 105CEEUFC2A220Panasonic
104C4710 μFCAP CER 10 μF, 100V, 20% X7R 222022201C106MAT2AAVX
C4810 μFCAP CER 10 μF, 100V, 20% X7R 222022201C106MAT2AAVX
C5610 μFCAP CER 10 μF, 100V, 20% X7R 222022201C106MAT2AAVX
C5710 μFCAP CER 10 μF, 100V, 20% X7R 222022201C106MAT2AAVX
112C502.2 μFCAP CRM 2.2 μF, 100V, X7R 1210C1210C225K1RACTUKemet
C512.2 μFCAP CRM 2.2 μF, 100V, X7R 1210C1210C225K1RACTUKemet
121C5547 μFCAP ALU 47 μF, 100V, 20% 105C100PX47MEFCT78X11.5Rubicon
131C631 nFCap 1 nF 100V 10% X7R 0603 SMTCL10B102KC8NNNCSamsung
141C641 μFCap 1nF 100V 10% X7R 0603 SMTCL10B105KA8NNNCSamsung
151C650.1 μFCAP CRM 0.1 μF, 50V, X7R 0603UMK105B7104KV-FRTaiyo Yuden
164C661 μFCapacitor, X7R 1 μF 10V, 10% 0603GRM188R71A105KA61DMurata
C671 μFCapacitor, X7R, 1 μF, 10V, 10% 0603GRM188R71A105KA61DMurata
C1761 μFCapacitor, X7R, 1μF, 10V, 10% 0603GRM188R71A105KA61DMurata
C1771 μFCapacitor, X7R, 1 μF, 10V, 10% 0603GRM188R71A105KA61DMurata
171C6822 pFCAP CRM 22 pF, 500V, 10% NPO 1206 SMTVJ1206A220JXEATVishay
181C6922nCAP CRM 22 nF, 25V, 10%X7R 0603 SMTVJ0603Y223KXXCW1BCVishay
192C7010 μFCapacitor, X7R, 10 μF, 25V, 10% 1206C1206C106K3RACTUKemet
C16810 μFCapacitor, X7R, 10 μF, 25V, 10% 1206C1206C106K3RACTUKemet
202C71100pCAP CRM 100 pF 100V 5% NPO 0603 SMTVJ0603A101JXBTVishay
C175100pCAP CRM 100pF 100V 5%NPO 0603 SMTVJ0603A101JXBTVishay
211C726.8 nFCAP CER 6.8 nF, 50V, 10% X7R 0603 SMT06035C682KAT2AAVX
222C744.7 μFCAP CRM 4.7 μF, 10V, 10%X7R 0805 SMT0805ZC475KAT2AAVX
C1654.7 μFCAP CRM 4.7 μF, 10V, 10%X7R 0805 SMT0805ZC475KAT2AAVX
231C75CAP CRM 1 μF 50V 10% X7R 0805 SMTUMK212B7105KG-TTaiyo Yuden
241C76CAP CRM 1 μF, 16V, 10% 0805 X7R SMTCL10B105KO8NNNCSamsung
251C77CAP CRM 1 μF, 50V, 10% X7R 0805 SMTGRM21BR71H105KA12LMurata
261C932.2 μFCAP CRM 2.2 μF 100V X7R 1210C3225X7R2A225KTDK
271C96820 pFCAP CRM 820p, 200V, X7R 080508052C821KAT2AAVX
281C1063.3 nFCAP CRM 3.3 nF, 16V, X7R 0603C1608X7R1C332KTDK
292C109100 nFCAP CRM 100 nF, 10V, X7R 0603GRM188R71H104KA01Murata
C173100 nFCAP CRM 100 nF, 10V, X7R 0603GRM188R71H104KA01Murata
301C1101 nFCAP CRM 1 nF, 16V, X7R 0603CL10B102KA8NNNCSamsung
311C156100pCAP CRM 100 pF, 200V, NPO 080508052A101KAT2AAVX
322C160180 μFCAP Polymer Alum. 180 μF, 16V, 20%RL81C181MDN1KXNichicon
331C163100nCAP CRM 100 nF 16V 10%X7R 0603 SMTVJ0603Y104KXJCW1BCVishay
341C17010nCAP CRM 10 nF, 50V, 10%X7R 0603 SMTC1608X7R1H103K080AATDK
351C1721nCAP CRM 1 nF/2000V, 10%++X7R 1206 SMT1206B102K202CTWalsin
361C1782.2nCAP CRM 2.2 nF, 50V, 10%X7R 0603 SMTC0603C222K5RACKemet
371D3SMAJ58ADIO TVS 58V, 40A, SRG400WPK SMA SMTSMAJ58AVishay
382D4MBR0540T1GDIO SCHOTTKY 40V, 500 mA, SOD123 REC. SMTMBR0540T1GON Semi
D8MBR0540T1GDIO SCHOTTKY 40V, 500 mA, SOD123 REC. SMTMBR0540T1GON Semi
392D5LEDLED SuperYelGrn 100-130o 0603 SMD19-21-SYGCS530E3TR8Ever light
D9LEDLED SuperYelGrn 100-130o 0603 SMD19-21-SYGCS530E3TR8Ever light
401D10SMCJ220CATVS DIODE Bidirectional 220V WM 356VC SMCSMCJ220CALittelfuse
411D11C3D02060EDiode Schottky Zero Recovery 600V DPAKC3D02060ECree Inc
423D12BAT46W-7-FDiode Schottky 100V, 150 mA, SOD123FBAT46W-7-FDiodes Inc.
D17BAT46W-7-FDiode Schottky 100V, 150 mA, SOD123FBAT46W-7-FDiodes Inc.
D68BAT46W-7-FDiode Schottky 100V, 150 mA , SOD123FBAT46W-7-FDiodes Inc.
431D13TL431BCDBVRIC AdjPrec Shunt Reg 2.5V, 0.5%, SOT23-5TL431BCDBVRTI
441D14BAT54ADIO Schottky 30V 200 mASOT23BAT54APhilips
451D151SMA5934BT3GDIODE ZENER 24V, 1.5W, SMA SMT1SMA5934BT3GON Semi
461D16BZT52C12-7-FDIO ZENER 12V, 500 mW, SOD123 SMTBZT52C12-7-FDiodes Inc.
471D20SMAJ40ADIODE TVS 40V, 400W, 5 μA, 6.2ASMAJ40ABourns
482D21ES1DDIODE ULTRA FAST 200V, 1A, DO-214ACES1DFairchild
D64ES1DDIODE ULTRA FAST 200V, 1A, DO-214AC SMTES1DFairchild
492D55MMSD701T1GDIODE SCHOTTKY 70V 0.2A, 225W, SOD123MMSD701T1GON Semi
D61MMSD701T1GDIODE SCHOTTKY 70V 0.2A, 225W, SOD123MMSD701T1GON Semi
501D58BAV99WDiode, Dual Switching BAV99W SOT323BAV99WNXP
511D59SMBJ24ATVS DIODE 24V 38.9V SMBJSMBJ24ABRIGHTKING
521D62TL431CDBVRE4IC Prog Shunt Ref 2.5V, 2% SOT23-5 SMTTL431CDBVRE4TI
531D63SMAJ58A-13-FDIO TVS 58V 40A SRG400WPK SMA SMTSMAJ58A-13-FDiodes Inc.
541D65DDZ9717-7Diode, Zener, 500 mW, 43V, 5% SOD123DDZ9717-7Diodes Inc.
551D66SMAJ58A-E3DIO TVS 58V, 40A, SRG400WPK SMA SMTSMAJ58A-E3Vishay
562J1PD-CON2Terminal block 2 Pole interlocking 3.5 mm pitchMB332-350M02DECA
J7PD-CON2Terminal block 2 Pole interlocking 3.5mm pitchMB332-350M02DECA
571J6ED700/2TERMINAL BLOCK 5MM 2POS PCBED700/2On Shore Tech
582J8TMM-103-01-L-SCon Male PIN Header 3P 2 mm Vertical SR THTMM-103-01-L-SSamtec
J9TMM-103-01-L-SCon Male PIN Header 3P 2 mm Vertical SR THTMM-103-01-L-SSamtec
591L12.2 μHPower Inductors 2.2 μHy, 1.5A, 110m SMTLPS3015-222MRCoilcraft
601L23.3 μHInductor 3.3 μH, 0.015R, 6.4A, SMTL0-3316-3R3-RMICE Comp
611L30.33 μHPower Inductor 0.33 μH, 20A , Shilded SMTSRP7030-R33MBourns
621L42.2 μHPower Inductors 2.2 μHy, 1.5A , 110mΩLPS3015-222MLCoilcraft
632Q1TPH3300CNH,L1QMOSFET N-CH 150V, 18A 8-SOPTPH3300CNH,L1QToshiba
Q16TPH3300CNH,L1QMOSFET N-CH 150V, 18A 8-SOPTPH3300CNH,L1QToshiba
641Q2ZXTN25100BFHTATRANSISTOR NPN 100V, 3A, SOT23-3 SMTZXTN25100BFHTADiodes Inc.
651Q15BSS123LT1GFET NCH 100V 0.15A 6RLogic Level SOT23BSS123LT1GON Semi
661Q93FMMT549TRN PNP -30V -1A SOT23FMMT549Fairchild
671Q100BSC0902NSIMOSFET N-Ch 30V, 100A, TDSON-8BSC0902NSIInfineon
682R31392KRES 392K, 0.1W, 1%, 0603 SMT MTL FLMRC0603FR-07392KLYageo
R78392KRES 392K, 0.1W 1%, 0603 SMT MTL FLMRC0603FR-07392KLYageo
691R3443.2KRES 43.2K, 100 mW, 0603SMT 1%ERJ3EKF4322VPanasonic
701R3610KRES 10K 62.5 mW 1% 0603 SMT MTL FLMRC0603FRF-0710KLYageo
711R440.082RES 0.082Ω 1/4W 1% 0805 SMTUR732ATTD82L0FKOA
721R511RES 1R 125mW 1% 0805 SMT MTL FLMRC0805FR-071RYageo
732R5256KResistor, SMT 56K, 1%, 1/10W 0603CRCW060356K0FKEAVishay
R5456KResistor, SMT 56K, 1%, 1/10W 0603CRCW060356K0FKEAVishay
741R53332RES 332R 62.5 mW 1% 0603 SMT MTL FLMRC0603FRF07332RYageo
751R555.1KRES TCK FLM 5.1K, 62.5 mW, 1% 0603 SMTCRCW06035K1FKEAVishay
764R580RES TCK FLM 0R 62.5 mW, 5% 0603 SMTERJ3GEY0R00VPanasonic
R650RES TCK FLM 0R 62.5 mW, 5% 0603 SMTERJ3GEY0R00VPanasonic
R680RES TCK FLM 0R 62.5mW, 5% 0603 SMTERJ3GEY0R00VPanasonic
R2100RES TCK FLM 0R 62.5 mW, 5% 0603 SMTERJ3GEY0R00VPanasonic
771R6362 mΩRES .062Ω, 1/2W, 1%, 1206 SMTERJ8BWFR062VPanasonic
784R66100RES TCK FLM 100R 62.5mW 1% 0603 SMTRC0603FR-07100RLYageo
R67100RES TCK FLM 100R, 62.5 mW, 1% 0603 SMTRC0603FR-07100RLYageo
R204100RES TCK FLM 100R, 62.5 mW, 1% 0603 SMTRC0603FR-07100RLYageo
R213100RES TCK FLM 100R 62.5 mW 1% 0603 SMTRC0603FR-07100RLYageo
791R6910KRES 10K 62.5 mW 1% 0603 SMT MTL FLMRC1608F1002CSSamsung
802R7030.9Resistor, 30.9R, 1%, 1/10W, 0603CRCW060330R9FKEAVishay
R7230.9Resistor, 30.9R, 1%, 1/10W, 0603CRCW060330R9FKEAVishay
812R7110KRES 10K, 62.5mW, 1% 0603 SMT MTL FLMCR16-1002FLASJ
R20810KRES 10K, 62.5 mW, 1% 0603 SMT MTL FLMCR16-1002FLASJ
821R731.2KResistor, SMT 1.2K, 5% 1/10W 0603CRCW06031K20JNEAVishay
832R7420KRES 20K, 62.5 mW, 1% 0603 SMT MTL FLMERJ3EKF2002VPanasonic
R7520KRES 20K 62.5mW 1% 0603 SMT MTL FLMERJ3EKF2002VPanasonic
844R77100KRES 100K 62.5 mW 1% 0603 SMT MTL FLMMCR03EZPFX1003Rohm
R81100KRES 100K, 62. 5 mW, 1% 0603 SMT MTL FLMMCR03EZPFX1003Rohm
R94100KRES 100K 62.5 mW, 1% 0603 SMT MTL FLMMCR03EZPFX1003Rohm
R207100KRES 100K 62.5 mW, 1% 0603 SMT MTL FLMMCR03EZPFX1003Rohm
852R7910KRES 10K, 250 mW, 1% 1206 SMT MTL FLMRC1206FR-0710KLYageo
R8010KRES 10K 250 mW, 1% 1206 SMT MTL FLMRC1206FR-0710KLYageo
862R827.5KRES 7.5K 250 mW, 1% 1206 SMT MTL FLMCR1206-FX-7501ELFBourns
R887.5KRES 7.5K 250 mW, 1% 1206 SMT MTL FLMCR1206-FX-7501ELFBourns
872R83309KRES 309K 62.5 mW, 1% 0603 SMT MTL FLMRC0603FR-07309KLYageo
R199309KRES 309K 62.5 mW, 1% 0603 SMT MTL FLMRC0603FR-07309KLYageo
882R8411.8KRES 11.8K 0.1W 1% 0603 SMT MTL FLMRC1608F1182CSSamsung
R20011.8KRES 11.8K, 0.1W, 1% 0603 SMT MTL FLMRC1608F1182CSSamsung
891R851KRES TCK FLM 1K, 1%, 62.5 mW, 0402

SMT, 100 PPM

CR0402-FX-1001GLFBourns
1151U13LX7309ILQSynchronous Flyback DC/DC ControllerLX7309ILQMicrochip
1161U19LX7309ILQSynchronous Flyback DC/DC ControllerLX7309ILQMicrochip
1171U14FOD817ASDOPTOISOLATOR 5 KV TRANSISTOR 4 SMDFOD817ASDFairchild
1181U18FOD817ASDOPTOISOLATOR 5 KV TRANSISTOR 4 SMDFOD817ASDFairchild
1191U23LMV321M5IC OPAMP SINGLE RAIL-RAIL SOT23-5LMV321M5National
1201VR1MMSZ4702DIODE ZENER 15V 500MW SOD123MMSZ4702Fairchild

Note:  Third-party components can be replaced by approved equivalents. N.C = not installed (optional).

Board Layout

This section describes the layout of the evaluation board. This is a four-layer board with 2 Oz copper. The following figures show the silk of the board for tracking devices placements.

Figure 5-1. Top Silk 

Board Layout

Figure 5-2. Bottom Silk 

Board Layout

Figure 5-3. Top Copper 

Board Layout

Figure 5-4. Bottom Copper 

Board Layout

Ordering Information

The following table lists the evaluation board ordering information.

Table 6-1. Evaluation Board Ordering Information 

Ordering NumberDescription
EV96C70A55W Dual Output Isolated Fullback Converter from 36V to 54V input.

Revision History

RevisionDateDescription
B03/2022Following is the summary of changes made in this revision:
A01/2022Initial revision.

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www.microchip.com/support
Web Address:
www.microchip.com
Atlanta
Duluth, GA
Tel: 678-957-9614
Fax: 678-957-1455
Austin, TX
Tel: 512-257-3370
Boston
Westborough, MA
Tel: 774-760-0087
Fax: 774-760-0088
Chicago
Itasca, IL
Tel: 630-285-0071
Fax: 630-285-0075
Dallas
Addison, TX
Tel: 972-818-7423
Fax: 972-818-2924
Detroit
Novi, MI
Tel: 248-848-4000
Houston, TX
Tel: 281-894-5983
Indianapolis
Noblesville, IN
Tel: 317-773-8323
Fax: 317-773-5453
Tel: 317-536-2380
Los Angeles
Mission Viejo, CA
Tel: 949-462-9523
Fax: 949-462-9608
Tel: 951-273-7800
Raleigh, NC
Tel: 919-844-7510
New York, NY
Tel: 631-435-6000
San Jose, CA
Tel: 408-735-9110
Tel: 408-436-4270
Canada – Toronto
Tel: 905-695-1980
Fax: 905-695-2078

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References

Documents / Resouces

Download manual
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.


Related Manuals