Sanhua Sec Series Eev Controller Instruction Manual

Sanhua Sec Series Eev Controller Instruction Manual

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SEC series EEV Controller
Manual/Installation Instructions

SANHUA SEC Series EEV Controller

SEC Series EEV Controller

CAUTIONS

  1. This product may cause an electric shock in handling. Please do not attempt to open it with power turned on.
  2. This product should be installed in a place fixed secured by a rack or panel.
  3. This product can be used under the following environmental conditions:
    • Indoor
    • Pollution Degree 2
    • At an altitude of 2000m or below
  4.  Power input must be within the designated ranges.
  5. To turn on or turn off power supply for this product, please use the circuit breaker or switch of a standard product of IEC 60947-1 or IEC 60947-3 product and install it within a close distance allowing convenient operation by user provided.
  6. An output wire to be used for this product should be inflammable grade FV1(v-1 grade or above). The thickness of the wire should 0.08mm²~1.3 mm²
  7. In order to prevent it from an inductive noise, please maintain the high-voltage wire and power wire separated.
  8. Please avoid installing the product in a place where a strong magnetism, noise, severe vibration and impact exist.
  9. When extending the sensor wire, use a shield wire and do not extend it unnecessary long.
  10. The sensor wire and signal wire should be away from the power and load wires using conduits separately installed.
  11. Please avoid using the product near a device generating strong high frequency noise (high frequency welding machine, high-frequency sewing machine, high-frequency radiotelegraph, high capacity SCR controller)

Basic specifications

ItemsDescription
Dimension87(W)mm x 114(H)mm x 30 (D)mm
Power supply24Vac +10%/-15%, 50/60Hz (SEC611)
24Vdc+10%/-15% (SEC611 & SEC612)
Class II
Power consumption15VA with Sanhua EEV at 24VDC
ConnectionPluggable terminal: Screw M2 Min/Max wire diameter: 0.08²~1.3 mm² XHP terminal
InputPressure sensor
Temperature sensor
RUN signal Passive switch signal
OutputRelay output 30Vdc/5A
EEV (uni-polar) output
CommunicationRS 485
Operation-30~55 oC, Humidity≤95%RH
Storage-30~55 oC, Humidity≤95%RH
Protection levelIP20

SANHUA SEC Series EEV Controller - a

Installation Notes

a. DIN slide rail mounting
Mount the controller on the DIN rail by the snap on the back of the controller.
Installed in the electric control cabinet to avoid moisture and dust.

SANHUA SEC Series EEV Controller - b

b. Sensors installation
Pressure transmitter / temperature sensor installed on the tube of evapora tor outlet. If the system is divided into several eva porators, install pressure transmitter / temperature sensor at each evaporator outlet.

SANHUA SEC Series EEV Controller - c

We recommend to install the temperature and pressure sensors within 0.5m from the evaporator to prevent ambient temperature and pressure drop interference for the superheat calculation.

Wire Connections

SANHUA SEC Series EEV Controller - d

TypeFunctionLabelDescription
Pluggable
terminal
Power supply24Vac/Vdc+24VAC24V / DC24V+
-24VAC24V / DC24V-
Compressor signal
and comm port
RUNGNDPassive swithcing signal, open or close synchronously with the compressor, close when using manual mode
S/W
RS485GNDGND
B-TRX-(B)
A+TRX+(A)
Auxiliary relay outputAUX-RLYN.O.Normally Open contact
COMCommon
N.C.Normally Open contact
XIIP
terminal
Pressure sensorP-SENSVccPower: YCQB: +5V
(RED) YCQC: 10-30Vdc
SiSi YCQB: 0.5-3.5V
(White) YCQC: 4-20mA
GNDGND YCQB: GND
(Black) YCQC: N/A
Temp. sensorT-SENSS2NTCSK/B3970
GND
EEV outputEEV MOTORA
B
A
B
COM

SANHUA SEC Series EEV Controller - e

Safety Tips:

  1. Do not turn on the power before completing the wiring, cut off the power before changing the wiring.
  2. The RUN port (compressor signal) is a passive port. If add a voltage it may cause the controller burn out.
  3. Ultracapacitor please series connected to the power supply wire. (Coming soon)
  4. If you use a transformer, please ensure the minimum power is 15 VA (for 1 controller + 1 EEV).
  5. Min/max wire diameter: 0.2 ~1.3 mm²
  6. 24Vdc or 24Vac for SEC611, 24Vdc only for SEC612.

DIP SW Setting

All DIP switches are OFF in default mode (suitable for most applications). There are 4 DIP switches, 2, 3 used as a group for selecting EEV type, 1, 4 used as a group for selecting controller operating mode.

SANHUA SEC Series EEV Controller - f

a. EEV type selecting
EEV total steps, excitation speed and excitation mode is determined by the DIP SW2, 3

SANHUA SEC Series EEV Controller - g

(Default mode)
DIP SW2: OFF, DIP SW3: OFF
1-2 phase, 500 steps, 30pps

SANHUA SEC Series EEV Controller - h

DIP SW2: OFF, DIP SW3: ON
2phase, 2000 steps, 100PPS

SANHUA SEC Series EEV Controller - m

DIP SW2: ON, DIP SW3: ON
Custom mode, set by parameter table 3

b. Control method selecting
Control method determined by the DIP SW1, 4

DIP SW positionDescriptionSchematic
SANHUA SEC Series EEV Controller - n– DIP SW1: OFF, DIP SW4: OFF
– Superheat control (Default mode)
–  Temp./pressure signal ensures system SH stable
SANHUA SEC Series EEV Controller - r
SANHUA SEC Series EEV Controller - o–  DIP SW1: ON, DIP SW4: OFF
–  Manual operation
–  Use SANHUA SEC Series EEV Controller - icon 14 Button directly controls the valve opening ratio
SANHUA SEC Series EEV Controller - s
SANHUA SEC Series EEV Controller - p–  DIP SW1: ON, DIP SW4: ON
–  Drive mode
–  Use 4-20mA or 1-5Vanalog signal control
SANHUA SEC Series EEV Controller - t
SANHUA SEC Series EEV Controller - q–  DIP SW1: OFF, DIP SW4: ON
– Hot gas bypass (temperature control)
SANHUA SEC Series EEV Controller - u

Note:

  1. While using the manual /drive mode, keep the compressor RUN signal always ON.
  2. n drive mode, external 4-20mA or 1-5V analog signal is input through the pressure sensor port.

SANHUA SEC Series EEV Controller - v

Buttons and operation

a. Screen introduction

SANHUA SEC Series EEV Controller - x

LEDDescription
SHDisplay current superheat
PRESSDisplay pressure sensor value
OPENDisplay current EEV opening
TEMPDisplay temperature sensor value
oC /barUnit of temp./pressure

Warning

Lighting when alarming
SANHUA SEC Series EEV Controller - yFlickering at communication mode
POWERLighting at power up
TX,RXFlickering at communication

Use SANHUA SEC Series EEV Controller - icon 14 button can switch the display on screen among superheat/ pressure/valve opening/temperature (current display is indicated by the cursor pointer)

b. Buttons introduction

SANHUA SEC Series EEV Controller - icon 15 Enter the parameter setting interface / return parameter list
SANHUA SEC Series EEV Controller - icon 14 Switch screen display parameters, increase/decrease parameters
SANHUA SEC Series EEV Controller - icon 46 Confirm key, parameter switch in parameter table, long press save parameter

c. Set/change parameters

SANHUA SEC Series EEV Controller - FIGURE 1

  1. During operating status, long press SANHUA SEC Series EEV Controller - icon 15 for more than 3s, enter parameter setting mode
  2. When screen show SANHUA SEC Series EEV Controller - icon 16 , press SANHUA SEC Series EEV Controller - icon 17 until screen display 5 (original password), then press enter parameters table list
  3. SANHUA SEC Series EEV Controller - icon 18 means parameters table1, press can select SANHUA SEC Series EEV Controller - icon 19 or SANHUA SEC Series EEV Controller - icon 20 (switching parameter table)
  4. After selected parameters table, press SANHUA SEC Series EEV Controller - icon 46 enter the table, if you want to switch other parameter tables, press SANHUA SEC Series EEV Controller - icon 15 return to the parameter table select list
  5. In parameters table, screen will directly display the parameter code, press SANHUA SEC Series EEV Controller - icon 46 can switch the code in parameters table
  6. When the screen displays the parameter code which you want to modify, press SANHUA SEC Series EEV Controller - icon 14 can modify parameters directly, and press SANHUA SEC Series EEV Controller - icon 46 will turn to next parameter or press SANHUA SEC Series EEV Controller - icon 15 return to the parameter table select list
  7. After finish modifying, long press SANHUA SEC Series EEV Controller - icon 46 for 3s will save all settings and return to the operating interface.

d. Main parameter setting
1. Refrigerant selection
Refrigerant data is in SANHUA SEC Series EEV Controller - icon 29

Add.CodeDescriptionDefault
40062SANHUA SEC Series EEV Controller - icon 31Refrigerant0(R22)

Now 26 kinds refrigerants is available in controller as below:

0R227R1234YF14R744(CO2)21R124
1R404A8R29015R744(N2O)22R717
2R410A9R450A16R3223R407H
3R134A10R513A17R245FA24R454C
4R407C11R448A18R2325R455A
5R50712R449A19R407A
6R1234ZE13R452A20R407F

2. Target superheat setting
Target superheat is in SANHUA SEC Series EEV Controller - icon

Add.

CodeDescription

Default

40001SANHUA SEC Series EEV Controller - icon 1Target superheat6

If the target SH is too small, may cause liquid hammer in compressor; if the target value is too large, the evaporator energy efficiency will be very low.
3. Start open ratio and duration time
You can find it in SANHUA SEC Series EEV Controller - icon

Add.CodeDescriptionDefault
40003SANHUA SEC Series EEV Controller - icon 3Start open ratio0
40004SANHUA SEC Series EEV Controller - icon 2Start open ratio duration time0

When controller receives compressor RUN signal, EEV will keep the start opening ratio for the duration time.
4. Pump down function

Add.CodeDescriptionDefault
40025

SANHUA SEC Series EEV Controller - icon 23

Select pump down function and delay time-1(OFF)
40026SANHUA SEC Series EEV Controller - icon 24Pressure set-point for stopping pump down0.5

If 40025 value is not -1, pump down function is ON RUN signal = ON => Compressor is ON
RUN signal = OFF (need main controller to cut off) => EEV will close
when low pressure = 40026 bar or delay time = 40025 seconds, the Output Relay changes its position and will inform to cut Off the compressor
5. Reset to factory settings

Add.CodeDescriptionDefault
SANHUA SEC Series EEV Controller - icon 45Reset0

 Reset is inSANHUA SEC Series EEV Controller - icon 29 menu, useSANHUA SEC Series EEV Controller - icon 14 to find the parameter SANHUA SEC Series EEV Controller - icon 45 , input backup-password 913 and long pressSANHUA SEC Series EEV Controller - icon 46 , all parameters reset to the default from factory

Alarm mode

Code

DescriptionCode

Description

RUN signal disconnectedMOP high pressure alarm
Pressure transmitter disconnectedLOP Low pressure alarm
Pressure transmitter short circuitHigh superheat alarm
Temperature sensor disconnectedLow superheat alarm
Temperature sensor short circuitLow temperature freezing alarm
SANHUA SEC Series EEV Controller - icon 13Supply voltage out of tolerance

Note StP is not alarm, just reminding the compressor RUN signal is disconnected. Alarm manual reset button is on side face of SEC (EEV driver) shell. SANHUA SEC Series EEV Controller - fig 1

Parameters Table

1. SANHUA SEC Series EEV Controller - iconRefrigerant data is in

Add.DescriptionCodeUnitStepMin.Max.Default
40001Superheat set pointSANHUA SEC Series EEV Controller - icon 1K0.10.5306
40003Start open ratioSANHUA SEC Series EEV Controller - icon 2%101000
40004Start open ratio duration timeSANHUA SEC Series EEV Controller - icon 3Sec106000
40005P: Proportional gainSANHUA SEC Series EEV Controller - icon 4%0.10.199.93
40006I: Integral timeSANHUA SEC Series EEV Controller - icon 5Sec1099920
40007D: Derivative timeSANHUA SEC Series EEV Controller - icon 6Sec109994
40008Low SH alarm modeSANHUA SEC Series EEV Controller - icon 70=No use 1=automatic return 2=manual return1
40009Low SH alarm valueSANHUA SEC Series EEV Controller - icon 53K0.10.5300.5
40010Low SH alarm delay timeSANHUA SEC Series EEV Controller - icon 8Sec1130015
40011Clear low SH alarmSANHUA SEC Series EEV Controller - icon 10K0.1130.53
40012MOP alarm modeSANHUA SEC Series EEV Controller - icon 110=No use 1=automatic return 2=manual return1
40013MOP alarm pressureSANHUA SEC Series EEV Controller - icon 12bar0.1-1509
40014MOP alarm delay timeSANHUA SEC Series EEV Controller - icon 13Min11151
40015Clear MOP alarm       SANHUA SEC Series EEV Controller - icon 14bar0.1-1508
40016High SH alarm modeSANHUA SEC Series EEV Controller - icon 150=No use 1=automatic return 2=manual return0
40017High SH alarm valueSANHUA SEC Series EEV Controller - icon 16K1104030
40018High SH alarm delay timeSANHUA SEC Series EEV Controller - icon 17Min116003
40019Clear high SH alarmSANHUA SEC Series EEV Controller - icon 18K0.173727
40021Freeze prevention alarm modeSANHUA SEC Series EEV Controller - icon 190=No use 1=automatic return 2=manual return0
40022Freeze prevention alarm valueSANHUA SEC Series EEV Controller - icon 20oC1-40400
40023Freeze prevention alarm delay timeSANHUA SEC Series EEV Controller - icon 21Sec1520030
40024Clear freeze prevention alarmSANHUA SEC Series EEV Controller - icon 22oC1-37433
40025Select pump down function and delay timeSANHUA SEC Series EEV Controller - icon 23Sec10180-1(OFF)
40026Pressure set-point for stopping pump downSANHUA SEC Series EEV Controller - icon 24bar0.1-0.5180.5
40027Pressure low limit alarm modeSANHUA SEC Series EEV Controller - icon 250=No use 1=automatic return 2=manual return0
40028Pressure low limit alarm valueSANHUA SEC Series EEV Controller - icon 26bar0.1-0.817.70
40029Low limit pressure alarm delay timeSANHUA SEC Series EEV Controller - icon 27Sec152005
40030Clear low limit pressure alarmSANHUA SEC Series EEV Controller - icon 28bar0.1-0.5180.3

1) Alarm setting
When alarm setting is ON, if system pressure/temperature exceeds/below the set alarm value and keep more than the delay time, the controller will generate an alarm and act accordingly
2.SANHUA SEC Series EEV Controller - icon 29(Parameters Table2)

Add.DescriptionCodeUnitStepMin.Max.Default
40061Password/109995
40062RefrigerantSANHUA SEC Series EEV Controller - icon 310=R22   1=R404A   2=R410A   3=R134a   4=R407C
40062RefrigerantSANHUA SEC Series EEV Controller - icon 315=R507 6=R1234ze 7=R1234yf   8=R290   9=R450A
40062RefrigerantSANHUA SEC Series EEV Controller - icon 3110=R513A   11=R448A   12=R449A   13=R452A
14=R744(CO2)   15=R744(N20)   16=R32   17=R245fa
0
40062RefrigerantSANHUA SEC Series EEV Controller - icon 3118=R23   19=R407A   20=R407F   21=R124   22=R717
40062RefrigerantSANHUA SEC Series EEV Controller - icon 3123=R407H   24=R454C   25=R455A
40063Pressure sensor MAX. rangeSANHUA SEC Series EEV Controller - icon 32bar109912(Current) 20(Voltage)
40064Pressure sensor MIN. rangeSANHUA SEC Series EEV Controller - icon 33bar1-199-1(Current) 0(S Voltage)
40065Pressure sensor offset correctionSANHUA SEC Series EEV Controller - icon 34K0.1-9.99.90
40066Temp. sensor offset correctionSANHUA SEC Series EEV Controller - icon 35K0.1-2019.90
40069Jerk control ratioSANHUA SEC Series EEV Controller - icon 360.10.1100100
40070EEV open ratio upper limitSANHUA SEC Series EEV Controller - icon 37%10100100
40071EEV open ratio lower limitSANHUA SEC Series EEV Controller - icon 38%101000
40072Sensor input filter timeSANHUA SEC Series EEV Controller - icon 39/0.1199.91
40073EEV compulsory open ratioSANHUA SEC Series EEV Controller - icon 40%0.10100OFF(-1)
40076Display modeSANHUA SEC Series EEV Controller - icon 410=1~4 rotation / 1= Superheat
2=Evaporator outlet pressure / 3= Expansion valve open ratio
4= Evaporator outlet temperature / 5= Saturation temperature
1
40077Run/stop methodSANHUA SEC Series EEV Controller - icon 450= Always run / 1= Digital input 2= Communication Run1
40078CommunicationID setupSANHUA SEC Series EEV Controller - icon 43/112541
40079Communication speed setupSANHUA SEC Series EEV Controller - icon 4448(0)=480096(1)=9600   192(2)=19200   384(3)=3840096
ResetSANHUA SEC Series EEV Controller - icon 42/109990

1) set SANHUA SEC Series EEV Controller - icon 45 to password value (default 5), and then long pressSANHUA SEC Series EEV Controller - icon 46 the controller will factory reset.

3. SANHUA SEC Series EEV Controller - icon 52(Parameters Table3)

Add.DescriptionCodeUnitStepMin.Max.Default
40041Hold currentSANHUA SEC Series EEV Controller - icon 470=OFF1=ON0
40042Expansion valve excitation typeSANHUA SEC Series EEV Controller - icon 481-2(0)=1-2 phase excitation2(1)=2 phase excitation1-2
40043Expansion valve total pulseSANHUA SEC Series EEV Controller - icon 49pulse11099950
40044Expansion valve open pulseSANHUA SEC Series EEV Controller - icon 50pulse1099930
40045EEV drive speed (PPS)SANHUA SEC Series EEV Controller - icon 5110(0)=10PPS   20(1)=20PPS   30(2)=30PPS
50(3)=50PPS   80(4)=80PPS   100(5)=100PPS
200(6)=200PPS   250(7)=250PPS   500(8)=500PPS
 

30(2)

  1.  Parameter Table 3 is usually not use, SANHUA standard EEV can directly set by the DIP SW.
    If you want modify parameters table 3, please change DIP SW first. (See page 5)
  2. Because the controller screen display maximum value is 999, so 40043 EEV total steps pulse 50 means 500 steps.

Communication Protocol

a. Specification

ItemDescription
Transmission line connectionMultiple line
Communication methodRS485 (2-wire, half-duplex)
Baud-rateDefault 9600BPS
Parity, Data, Stop bitNone, 8 data, 1 stop
Protocol TypeModbus RTU Mode
Function CodeRead Hold Registers (0×03) /Preset Single Register (0×06)
Max. Read Word32word
Media TypeBelden 9841/9842, LG LIREV-AMESB
Poll interval100ms

b. Status of Communication table

Add.FunctionUnitTypeSSEC601MMI
40073EEV compulsory open ratioAnalogINT 160.0-100.0×10
40099Reset commandAnalogINT 160:OFF1:ON
40101Run/Stop inputAnalogINT 160:Stop1:Run
40102Operation statusAnalogINT 16Refer to below bit
Bit0Operation status of EEVDigitalbit0:OFF1:ON
Bit1Aux. relay outputDigitalbit0:OFF1:ON
40110Alarm statusAnalogINT 16Refer to below bit
Bit0Press. sensor disconnectionDigitalbit0:OFF1:ON
Bit1Press. sensor short circuitDigitalbit0:OFF1:ON
Bit2Temp. sensor disconnectionDigitalbit0:OFF1:ON
Bit3Temp. sensor short circuitDigitalbit0:OFF1:ON
Bit6MOP alarmDigitalbit0:OFF1:ON
Bit7Low limit pressure alarmDigitalbit0:OFF1:ON
Bit8High superheat alarmDigitalbit0:OFF1:ON
Bit9Low superheat alarmDigitalbit0:OFF1:ON
Bit10Freezing Protection alarmDigitalbit0:OFF1:ON
40111Present SuperheatKAnalogINT 16×10
40112Present saturation temperatureCAnalogINT 16×10
40113Present pressurebarAnalogINT 16-1.0~1.0×10
40114Present temperatureCAnalogINT 16-100.0~100.0×10
40116EEV open ratio%AnalogINT 160.0~100.0×10

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Copyright © SANHUA 2022
II-SEC61-EN-R2201
Subject to change without notice

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